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Case 480C 480CK Loader Backhoe Workshop Repair Service Manual 188 207 Diesel 1976-1980 PDF - MCS480COPES.zip

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A full workshop service repair guide for the Case 480C Loader Backhoe, complete with Electrical Wiring Diagrams, containing every technical detail needed to maintain, troubleshoot, and overhaul the machine the way expert technicians do.


Inside the Case 480C Loader Backhoe workshop service repair manual, you'll find:


* Numbered table of contents easy to use so that you can find the information you need fast.


* Detailed sub-steps expand on repair procedure information


* Numbered instructions guide you through every repair procedure step by step.


* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.


* Notes, cautions and warnings throughout each chapter pinpoint critical information.


* Bold figure number help you quickly match illustrations with instructions.


* Detailed illustrations, drawings and photos guide you through every procedure.


* Enlarged inset helps you identify and examine parts in detail.


7-43650 - 480C Loader Backhoe Service Manual.pdf; 828 pages


9-3224 - 480C Loader Backhoe Operator's Manual; 148 pages


SECTIONS


GENERAL


General Engine Specifications – 188D Engine


Detailed Engine Specifications – 188D Engine


Maintenance & Lubrication


Torque Charts


Noise Control


ENGINE


Engine Diagnosis – 188 & 207 Diesel Engines


Engine Tune Up – 188 & 207 Diesel Engines


Cylinder Head, Valve Train & Camshaft


Cylinder Block, Sleeves, Pistons & Rods


Crankshaft, Main Bearings, Flywheel & Oil Seal


Oil Pump


Engine Removal & Installation & Radiator


Air Cleaner & Spark Arresting Muffler


Ether Injection


Cooling System


Engine Lubrication


FUEL SYSTEM


Fuel Filters


Fuel Injection Pump


Fuel Injectors 6


Engine Controls, Fuel Lines & Fuel Tank


HYDRAULIC SYSTEM


Hydraulic Diagrams, Maintenance, Trouble Shooting & Pressure Checks


Hydraulic Pump


Loader Control Valve


Three Point Hitch Control Valve


Loader, Backhoe & Three Hitch Cylinders


Backhoe Control Valve


Dipper Extension Control Valve


Boom Lock System


Two Stage Main Relief Valve & Pump Protection Valve


Selector Valve


PTO Motor


STEERING SYSTEM


Hydraulic Diagrams,, Trouble Shooting & Pressure Checks


Steering Pump


Steering Control Valve


Steering Cylinder


Front Axle


POWER TRAIN


Shuttle Controls


Transaxle Removal & Installation


Transaxle & Differential Lock


Drive Shaft


Wheels & Tires


Clutch & Pressure Plate


Two Speed Mechanical Shuttle


BRAKES


Brakes (Pedals to Transaxle)


Self Adjusting Differential Brakes


ELECTRICAL


Trouble Shooting


Wiring Diagrams


Instrument Panel & Instrument Cluster


Battery


Starter & Starter Solenoid


Alternator


Electrical Accessories


MOUNTED EQUIPMENT


Loader


Three Point Hitch


ROPS Cab & Canopy


Backhoe


Complete Service Parts Manual For Case IH International Case 480C 480CK Tractor Loader Backhoe. Manual Include detailed illustrations, exploded views, part number identification. Help to understand how to Repair Overhaul Disassembly and Assembly Replacement and Change Servicing Rebuilding your Case.


= Clickable index


= Bookmarks


= Searchable Text


= Printable


= Zoomable


MODELS Covered


JI Case IH International Tractor


Case 480C


Case 480CK


1976 1977 1978 1979 1980


SECTIONS covered


General


Revision Record Log


Section Index


Location Of Serial Numbers


General Information


Parts Information Multi-Language


Dealers Owners Record


Engine


Radiator, Fan 8C Mounting Parts


Muffler 8C Exhaust System


Air Cleaner 8C Air Intake Parts


Pre-Cleaners


Cold Start System


Intake Mainfield, 188 Diesel Engine, With Sealing Washers


Exhaust Manifold, 188 Diesel Engine


Water Pump & Thermostat, 188 Diesel Engine


Timing Gear Cover, 188 Diesel Engine


Oil Filter, 188 Diesel Engine, Float Type


Oil Filter, 188 Diesel Engine, Fixed Screen Type


Cylinder Head 8C Cover, 188 Diesel Engine


Valve Mechanism, 188 Diesel Engine


Cylinder Block, 188 Diesel Engine, Prior To Engine Serial Number 2836084, Mechanical Shuttle Only


Cylinder Block, 188 Diesel Engine, Engine Serial Number 2836084 8C After


Camshaft, 188 Diesel Engine, Used Engine Serial Number 2850355 8C After


Crankshaft, 188 Diesel Engine


Pistons, 188 Diesel Engine, Prior To Engine Serial Number 2836084


Pistons, 188 Diesel Engine, Used Engine Serial Number 2836084 8C After


Engine Gasket Kits, 188 Diesel Engine, Valve Grind Kit


Engine Mounting


Fuel System


Fuel Tank 8C Fuel Lines


Throttle Control Linkage 8C Fuel Shut-Off Cable


Fuel Injection 8C Filter System, 188 Diesel Engine


Fuel Filter, 188 Diesel Engine


Injection Pumps, 188 Diesel Engine


Injection Pump Drive, 188 Diesel Engine


Injection Nozzles, 188 Diesel Engine, Used Engine Serial Number 2835235 And After


Electrical


L102693 Alternator, Delco-Remy Number 1103125, Uses Metric Hardware, 188 Diesel Engine


D77810 Alternator, Delco-Remy Number 1102927, Uses U.S. Standard Hardware, 188 Diesel Engine


A135714 Alternator, Delco-Remy Number 1102886, 188 Diesel Engine


R29870 Starter, Delco-Remy, 188 Diesel Engine


Starter 8C Alternator Mounting


Electrical Circuit, Front Harness, Alternator, Starter And Battery


Electrical Circuit, Main Harness And Instrument Panel, Before Tractor Serial Number 8967053


Electrical Circuit, Main Harness And Connections, Tractor Serial Number 8967053 And After


Instrument Panel 8C Covers, Tractor Serial Number 8967053 And After


Electrical Circuit, Main Harness 8C Connections, Models W_ Flasher Lamps, Before Tractor S_N 8967053


Electrical Circuit, Main Harness 8C Connections, Models W_ Flasher Lamps, Trac. S_N 8967053 And After


Power Shuttle Electrical Circuit


Instrument Cluster


Hourmeter Electrical System


Canopy Electrical System 8C Lamps


Cab Electrical System 8C Lamps


Electrical System 8C Lamps Without Canopy Or Cab


Tractor Lamps, D49733 Stop And Tail Lamp


Tractor Lamps, D88684 Rear Flood Lamp


Cab Heater Lines 8C Defroster, Before Tractor Serial Number 8967053


Cab Heater Lines 8C Defroster, Tractor Serial Number 8967053 And After


Cab Heater 8C Defroster


Window Defroster Fan, With Four Bolt Base


Window Defroster Fan, With Three Bolt Base


Front 8C Rear Windshield Wipers


Windshield Wiper Motors, Front Windshield Wiper Motor Only


Rotating Beacon 8C Circuit, Before Tractor Serial Number 8967053


Rotating Beacon 8C Circuit, Tractor Serial Number 8967053 And After


Rotating Beacon


Electric Horn


Backup Alarm


Dipper Lamp, Used With Non-Extendable Dipper


Dipper Lamp, Used With Extendable Dipper


Steering


Steering Wheel 8C Steering Column


Steering Hydraulic Circuit, Steering Pump To Control Valve


Steering Hydraulic Circuit, Control Valve To Cylinders


Power Steering Pump


Steering Column And Control Valve


A137503 Steering Cylinders, With Single Groove Piston


D128454 Steering Cylinders, With Double Groove Piston


Front Axle And Spindles


Rear Wheels & Tires, 13.6 X 24 And 14.9 X 24 Fixed Disc Wheel


Front Wheel Hub And Bearings


Front Wheels 8C Tires, 6.50 X 16, 7.50 X 16 And 8.00 X 16 Tires


Rear Wheels 8C Tires, 13.6 X 24 And 14.9 X 24 Fixed Disc Wheel.


Power Train


Torque Converter & Housing


Power Shuttle Cooling System


Power Shuttle, Housing, Pinion Cage, And Output Shaft


Power Shuttle, Housing & Oil Pan


Power Shuttle, Input Shaft 8C Forward Clutch


Power Shuttle, Charging Pump 8C Reverse Clutch


Clutch, Mechanical Shuttle 8C Related Parts


Clutch Housing, Two Speed Mechanical Shuttle


Shuttle Housing, Two Speed Mechanical Shuttle


Shuttle Input Gear, Two Speed Mechanical Shuttle


Shuttle Countershaft, Two Speed Mechanical Shuttle


Range Output Shaft, Two Speed Mechanical Shuttle


Clutch Pedal 8C Linkage


Shuttle Control, Power Shuttle Models Only


Shuttle Control, Mechanical Shuttle Models Only


Drive Shafts, Before Tractor Serial Number 8956868


Transaxle 8C Differential Lock


Transmission Housing, Transaxle


Shifter Mechanism, Transaxle


Main Shaft, Transaxle


Countershaft, Transaxle


Differential, Transaxle, Mechanical Shuttle


Differential, Transaxle, Power Shuttle


Differential Lock, Transaxle


Rear Axle, Transaxle


Breakes


Differential Brake Housing & Brake, Transaxle


Differential Brake Lever 8C Lock, Transaxle


Brake Pedals 8C Brake System, Power Shuttle Models Only


Brake Pedals 8C Brake System, Mechanical Shuttle Models Only


Brake Master Cylinder


Parking Brake


Hydraulics


Equipment Hydraulic Circuit, Reservoir To Loader Valve


Equipment Hydraulic Circuit, Rear Equipment And Return Lines


Equipment Hydraulic Circuit, Special Parts Used Without Loader Or With Pto


Loader Lift Cylinder Hydraulic Circuit, Before Tractor Serial Number 8968653


Loader Lift Cylinder Hydraulic Circuit, Tractor Serial Number 8968653 And After


Loader Bucket Cylinder Hydraulic Circuit


Backhoe Swing 8C Stabilizer Cylinder, Hydraulic Circuit


Backhoe Boom Cylinder Hydraulic Circuit


Backhoe Dipper Cylinder Hydraulic Circuit


Backhoe Bucket Cylinder Hydraulic Circuit


Backhoe Extendable Dipper Hydraulic Circuit, Backhoe Valve To Couplings


Backhoe Extendable Dipper Hydraulic Circuit, Couplings To Dipper Extension Cylinder


Boom Lock Hydraulic Circuit


Three-Point Hitch Valve Hydraulic Circuit


Three-Point Hitch Cylinder Hydraulic Circuit


Three-Point Hitch Anti-Leakdown Kit


Pto Hydraulic Cooling System, Before Tractor Serial Number 8967327


Pto Hydraulic Cooling System, Tractor Serial Number 8967327 And After


Pto Hydraulic Circuit And Control


Pto Motor 8C Motor Housing


Pto Shield 8C Speed Indicator


D58538 Dana Hydraulic Pump


D48950 Cessna Hydraulic Pump


D49241 8C D80083 Trw Hydraulic Pumps


D73079 Warner Hydraulic Pump


Chassis Attachments


Gresen…Loader Control Valve, Usedon Models .With Dual Co


Parker Loader Control Valve, Used On Models With Single Control Lever


Parker Loader Control Valve, Loader Lift Spool


Parker Loader Control Valve, Loader Bucket Spool


Parker Loader Control Valve, Main Relief Valve


Parker Loader Control Valve, Load Check Valve


Backhoe Control Valve, Used With Single Lever Control


Backhoe Control Valve, Outlet Section


Backhoe Control Valve, Stabilizer Section


Backhoe Control Valve, Bucket And Dipper Sections


Backhoe Control Valve, Swing Section


Backhoe Control Valve, Boom Section


Boom Lock Valve


Relief Valve 8C Mounting Plate, Models Without Loader


D71668 8C D75308 Relief Valves


Three-Point Hitch Control Valve


Three-Point Hitch Control Valve, Inlet Section


Three-Point Hitch Control Valve, Lift Section


Three-Point Hitch Control Valve, Pitch, Tilt 8C Implement Sections


Extendable Dipper Control Valve


Pto Selector Valve


D71952 Pto Hydraulic Motor


D90093 Pto Hydraulic Motor


D73910 8C D84789 Hydraulic Oil Filters


Hydraulic Quick Disconnect Couplings


G35002 8C G35003 Loader Lift Cylinders, With Two Piece Piston


G101206 8C G101207 Loader Lift Cylinders, With One Piece Piston


G100859 8C G100860 Loader Bucket Cylinders, With Two Piece Piston


G101208 8C G101209 Loader Bucket Cylinders, With One Piece Piston


G33552 Backhoe Stabilizer Cylinders, Models Without Extendable Dipper, With Two Piece Piston


G101200 Backhoe Stabilizer Cylinders, Models Without Extendable Dipper, With One Piece Piston


G35007 Backhoe Stabilizer Cylinder, Models With Extendable Dipper, With Two Piece Piston


G101204 8C G102294 Backhoe Stabilizer Cylinders, Models W_ Extendable Dipper, W_ One Piece Piston


G100073 Backhoe Swing Cylinders, With Two Piece Piston


G101285 8C G104127 Backhoe Swing Cylinders, With One Piece Piston


G33209 Backhoe Boom Cylinder, With Two Piece Piston


G101198 Backhoe Boom Cylinder, With One Piece Piston


G33596 Backhoe Dipper Cylinder, With Two Piece Piston


G101202 Backhoe Dipper Cylinder, With One Piece Piston


G33291 Backhoe Bucket Cylinder, With Two Piece Piston


G101199 Backhoe Bucket Cylinder, With One Piece Piston


G33204 Backhoe Dipper Extension Cylinder, With Two Piece Piston


G101203 Backhoe Dipper Extension Cylinder, With One Piece Piston


G33456 Three-Point Hitch Lift Cylinder, With Two Piece Piston


G101189 Three-Point Hitch Lift Cylinder, With One Piece Piston


G33351 Three-Point Hitch Tilt Cylinder, With Two Piece Piston


G101188 Three-Point Hitch Tilt Cylinder, With One Piece Piston


G33128 Three-Point Hitch Pitch Cylinder


Loader Controls, Dual Control Levers, Used With Gresen Loader Control Valve


Loader Controls, Single Control Lever, Used With Parker Loader Control Valve


Loader Lift Frame & Related Parts


Loader Buckets


Loader Blade


Front Counterweight


Rear Counterweight


Backhoe Mounting Frame


Backhoe Stabilizers


Backhoe Swing Tower 8C Boom


Backhoe Dipper 8C Bucket


Backhoe Extendable Dipper


Backhoe Buckets, Trenching Buckets


Backhoe Buckets, Bellhole Buckets


Backhoe Control Tower With Foot Swing, Console And Pedal Guards


Backhoe Controls With Foot Swing, Control Levers And Linkage


Backhoe Controls Tower With Hand Swing, Console


Backhoe Controls With Hand Swing, Control Levers And Linkage

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