Caterpillar CB54B Asphalt Compactor Workshop Repair Service Manual PDF - MCATCB54B.zip
Full workshop service and repair documentation, featuring Electrical Wiring Diagrams, for the Caterpillar CB54B Vibratory Asphalt Compactor — everything needed to maintain, troubleshoot, service, and rebuild the machine at a professional mechanic's level.
Contained within the Caterpillar CB54B Vibratory Asphalt Compactor workshop service and repair manual:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.
UENR3258 - Disassembly and Assembly (CB54B Vibratory Asphalt Compactor Machine Systems).pdf
UENR3240 - Schematic (CB44B; CD44B; CB46B; CB54B and CD54B Vibratory Asphalt Compactor Hydraulic System) (JXL1-UP JC41-UP J9T1-UP GRT1-UP RJN1-UP JXE1-UP).pdf
UENR2411 - Troubleshooting (CB44B; CB54B; CD44B and CD54B Vibratory Asphalt Compactors Machine Electronic Control System).pdf
UENR2411 - Testing and Adjusting (CB44B; CB54B; CD44B and CD54B Vibratory Asphalt Compactors Machine Electronic Control System).pdf
UENR2411 - Systems Operation (CB44B, CB54B, CD44B and CD54B Vibratory Asphalt Compactors Machine Electronic Control System).pdf
UENR2025 - Systems Operation (CB54B Vibratory Asphalt Compactor Propel System (Solid Drum)).pdf
UENR1717 - Schematic (CB54B Vibratory Asphalt Compactor Electrical System).pdf
UENR1714 - Schematic (CB54B and CD54B Vibratory Compactor Asphalt Hydraulic System); (RJN1-UP; GRT1-UP; J9T1-UP).pdf
UENR0889 - Testing and Adjusting (CB54B Vibratory Asphalt Compactor Machine Systems).pdf
UENR0889 - Systems Operation (CB54B Vibratory Asphalt Compactor Machine Systems).pdf
UENR0888 - Specifications (CB54B Vibratory Asphalt Compactor Machine Systems).pdf
UENR0887 - Testing and Adjusting (CB54B Vibratory Asphalt Compactor Propel System).pdf
UENR0886 - Specifications (CB54B Vibratory Asphalt Compactor Propel System).pdf
UENR0351 - Systems Operation (CB54B Vibratory Asphalt Compactor Propel System (Split Drum)).pdf
UENR0170 - Disassembly and Assembly (CB54B Vibratory Asphalt Compactor Engine Supplement).pdf
PRODUCT DETAILS:
Total Pages: 2,033 pages
File Format: PDF (Internal Links, Bookmarked, Table of Contents, Searchable, Printable, high quality)
Language: English
TABLE OF CONTENTS
UENR0170 - Disassembly and Assembly (CB54B Vibratory Asphalt Compactor Engine Supplement)...3
System Pressure - Release...4
Air Cleaner - Remove and Install...5
Engine Enclosure (Hood) - Remove and Install...7
Battery - Remove and Install...10
Alternator - Remove and Install...12
Electric Starting Motor - Remove and Install...14
Primary Fuel Filter; Water Separator and Base - Remove and Install...16
Fuel Filter (Secondary) and Fuel Filter Base - Remove and Install...18
Gear Motor (Hydraulic Fan) - Remove and Install...20
Expansion Tank - Remove and Install...23
Radiator; Hydraulic Oil Cooler; Air Cooler; and Fuel Cooler - Remove and Install...26
Radiator; Hydraulic Oil Cooler; Air Cooler; and Fuel Cooler - Separate...33
Radiator; Hydraulic Oil Cooler; Air Cooler; and Fuel Cooler - Connect...35
Pump Drive - Remove and Install...37
Clean Emissions Module - Remove and Install...40
Engine - Remove and Install...42
UENR0351 - Systems Operation (CB54B Vibratory Asphalt Compactor Propel System (Split Drum))...47
General Information (Propel System) - Split Drum...48
Operator Controls (Propel System) - Split Drum...52
Propel System Components - Split Drum...55
Piston Pump (Propel) - Split Drum...60
Piston Motor (Propel) - Split Drum...67
Electrical Schematic (Propel System) - Split Drum...70
Hydraulic Schematic (Propel System) - Split Drum...75
UENR0886 - Specifications (CB54B Vibratory Asphalt Compactor Propel System)...81
Pump Mounting...82
Propel Lines...83
Piston Pump (Propel)...86
Piston Motor (Drum Propel) - Solid Drum...89
Piston Motor (Drum Propel)...91
Direction and Speed Control...94
Drum Drive Group...97
UENR0887 - Testing and Adjusting (CB54B Vibratory Asphalt Compactor Propel System)...99
Machine Preparation for Troubleshooting...100
Visual Inspection...102
System Pressure - Release...105
Hydraulic Oil Contamination - Test...108
Relief Valve (Charge) - Test and Adjust - Split Drum...112
Relief Valve (Charge) - Test and Adjust - Solid Drum...118
Relief Valve (Main) - Test and Adjust - Split Drum...124
Relief Valve (Main) - Test and Adjust - Solid Drum...133
Piston Pump Neutral - Test and Adjust - Split Drum...141
Piston Pump Neutral - Test and Adjust - Solid Drum...158
Pump Control (Electronic Displacement Control) Neutral - Test and Adjust - Solid Drum...171
Pump Control (Electronic Displacement Control) Neutral - Test and Adjust - Split Drum...183
Case Drain Flow for Piston Motor (Propel) - Test - Split Drum...197
Case Drain Flow for Piston Motor (Propel) - Test - Solid Drum...205
Propel Current Minimum - Calibrate...211
Speed Sensor (Propel Motor) - Test - Solid Drum...217
Speed Sensor (Propel Motor) - Test - Split Drum...221
Travel Speed - Check...226
Parking Brake - Test...230
UENR0888 - Specifications (CB54B Vibratory Asphalt Compactor Machine Systems)...236
Hydraulic Tank...239
Hydraulic Oil Filter (Charge)...243
Control Manifold...244
Control Valve...245
Piston Pump (Vibratory) - Dual displacement...250
Piston Pump (Vibratory) - Variable Displacement...253
Piston Motor (Vibratory)...254
Piston Pump (Hydrostatic)...260
Vibratory Valve...264
Vibratory Lines Group...265
Vibratory Motor and Mounting...270
Vibratory Drive Shaft...272
Eccentric Weight Housing Group...273
Eccentric Weight...277
Gear Pump (Steering)...287
Hydraulic Cylinder (Steering)...288
Solenoid Valve...291
Gear Motor (Fan Drive)...292
Speed and Vibratory Module Group...293
Temperature Sensor (Mat)...295
Flood Lighting...297
Roading Lighting...300
Communication Electronic Control Module (Product Link)...302
Cab - Cover Group...305
Cab Liner...307
Slide Platform...309
Rotation Lock (Operator Platform Swivel)...313
Operator Platform...317
Floor Mat...323
Operator Console...325
Suspension Seat...332
Engine Enclosure (Hood)...333
Rear View Mirror...334
Window Washer...336
Window Wiper and Wiper Motor...337
Belt Tensioner...339
Electric Starting Motor...343
Fuel Tank...344
Battery and Wiring Group...346
Circuit Breakers...348
Machine Wiring...350
Wiring (Cab)...355
Wiring (Platform)...356
Heater Lines...357
Air Conditioner Group...359
Refrigerant Condenser and Mounting...361
Air Conditioner Lines...362
Articulated Hitch...364
Articulating Hitch (Offset)...367
Offset Valve...370
Hydraulic Cylinder (Offset)...371
Compactor Drum...373
Smooth Drum Scraper...376
Sidecutter...381
Sidecutter Valve...385
Water Mat and Mounting...387
Water Mat (Cocoa) and Mounting...389
Water Tank...391
Water Filter...394
Water Spray Pump...396
Water Spray Lines...398
Spray Bar...407
UENR0889 - Systems Operation (CB54B Vibratory Asphalt Compactor Machine Systems)...408
Graphic Color Codes...410
General Information (Vibratory System) - Split Drum...412
General Information (Vibratory System) - Solid Drum...416
Operator Controls (Vibratory System) - Split Drum...420
Operator Controls (Vibratory System) - Solid Drum...424
Vibratory System Components - Split Drum...428
Vibratory System Components - Solid Drum...429
Piston Pump (Vibratory) - Solid Drum...430
Piston Pump (Vibratory) - Split Drum...437
Control Valve (Vibratory) - Split Drum...441
Control Valve (Vibratory)...443
Piston Motor (Vibratory) - Split Drum...445
Piston Motor (Vibratory) - Solid Drum...448
Eccentric Weight - Solid Drum...452
Eccentric Weight - Split Drum...459
Electrical Schematic (Vibratory System) - Split Drum...462
Electrical Schematic (Vibratory System) - Solid Drum...469
Hydraulic Schematic (Vibratory System) - Split Drum...477
Hydraulic Schematic (Vibratory System) - Solid Drum...487
General Information (Auto Adjustable Compaction System)...501
Operator Controls (Auto Adjustable Compaction System)...505
Location of Electrical Components (Auto Adjustable Compaction System)...511
Electronic Control Module (Auto Adjustable Compaction)...517
Piston Pump (Auto Adjustable Compaction)...518
Piston Motor (Auto Adjustable Compaction)...525
Eccentric Weight (Auto Adjustable Compaction)...528
Control Valve (Auto Adjustable Compaction)...531
Hydraulic Cylinder (Auto Adjustable Compaction)...534
Electrical Schematic (Auto Adjustable Compaction System)...536
Hydraulic Schematic (Auto Adjustable Compaction System)...547
General Information (Steering System)...560
Operator Controls (Steering System)...562
Steering System Components...564
Gear Pump (Steering)...568
Electrical Schematic (Steering System)...569
Hydraulic Schematic (Steering System)...572
General Information (Drum Offset System)...577
Operator Controls (Drum Offset System)...580
Location of Components (Drum Offset System)...582
Control Valve (Drum Offset)...584
Hydraulic Cylinder (Drum Offset)...587
Electrical Schematic (Drum Offset System)...589
Hydraulic Schematic (Drum Offset System)...592
General Information (Sidecutter System)...597
Operator Controls (Sidecutter System)...599
Location of Components (Sidecutter System)...600
Electrical Schematic (Sidecutter System)...604
Hydraulic Schematic (Sidecutter System)...606
General Information (Fan Drive Hydraulic System)...609
Gear Pump (Fan Drive)...611
Gear Motor (Hydraulic Fan)...612
Electrical Schematic (Hydraulic Fan)...613
Hydraulic Schematic (Hydraulic Fan)...615
General Information (Water Spray System)...617
Operator Controls (Water Spray System)...620
Location of Components (Water Spray System)...623
Electrical Schematic (Water Spray System)...627
UENR0889 - Testing and Adjusting (CB54B Vibratory Asphalt Compactor Machine Systems)...631
Machine Preparation for Troubleshooting...632
Visual Inspection...634
System Pressure - Release...637
Hydraulic Oil Contamination - Test...640
Gear Pump Flow - Test...645
Relief Valve (Charge) - Test and Adjust - Solid Drum...652
Relief Valve (Charge) - Test and Adjust - Split Drum...658
Relief Valve (Main) - Test and Adjust - Vibratory; Split Drum...664
Relief Valve (Main) - Test and Adjust - Vibratory; Solid Drum...678
Relief Valve (Intercircuit) - Test and Adjust - Split Drum...692
Piston Pump Neutral (Vibratory) - Test and Adjust - Mechanical; Solid Drum...703
Piston Pump Neutral (Vibratory) - Test and Adjust - Mechanical; Split Drum...720
Pump Control (Electronic Displacement Control) Neutral - Test and Adjust - Split Drum...726
Pump Control (Electronic Displacement Control) Neutral - Test and Adjust - Solid Drum...732
Case Drain Flow for Piston Motor (Vibratory) - Test - Split Drum...744
Case Drain Flow for Piston Motor (Vibratory) - Test - Solid Drum...755
Vibratory Speed Sensor - Test...766
Fan Motor Speed (Radiator Cooling) - Test and Adjust...775
Fan Motor Speed (Radiator Cooling) - Calibrate...780
Relief Valve (Steering) - Test...784
Position Sensor (Steering) - Calibrate...790
Steering Valve Current Minimum - Calibrate...795
Relief Valve (Sidecutter) - Test and Adjust...800
Water Spray Pump Flow - Test...806
Spray Nozzle - Adjust...813
UENR1714 - Schematic (CB54B and CD54B Vibratory Compactor Asphalt Hydraulic System); (RJN1-UP; GRT1-UP; J9T1-UP)...817
Features...817
Cover Page...819
Information...0
Component Location...820
Tap Location...821
Schematic...822
Machine Views...0
CB54B Front - Bottom Chassis View...823
CB54B Front - Right Chassis View...824
CB54B Left - Rear Chassis View...825
CB54B Front - Right Chassis View...826
CB54B Left - Bottom Chassis View...827
CB54B Right - Bottom Chassis View...828
Propel And Vibe Motor...829
UENR1717 - Schematic (CB54B Vibratory Asphalt Compactor Electrical System)...830
Features...830
Cover Page...832
Information...0
Component Location...0
Vol 1 - Main (Standard), Engine and Drum Speed Sensor Harnesses...833
Vol 2 - Main (Optional) and Pump Harnesses...834
Vol 3 - Platform and Optional Lighting...835
Connector Location...0
Vol 1 - Main (Standard), Engine and Drum Speed Sensor Harnesses...836
Vol 2 - Main (Optional) and Pump Harnesses...837
Vol 3 - Platform and Optional Lighting...838
Schematics...0
Vol 1 - Main (Standard), Engine and Drum Speed Sensor Harnesses...839
Vol 2 - Main (Optional) and Pump Harnesses...840
Vol 3 - Platform and Optional Lighting...841
Machine Views...0
Vol 1 - Main (Standard), Engine and Drum Speed Sensor Harnesses...0
Front Bumper...842
Front Left Operator Station...843
Front Left Speed Sensors...844
Front Right Speed Sensors...845
Hitch...846
Hydraulic Fan...847
J1 Engine Harnesses...848
J2 Engine Harnesses...849
Operator Station Rear Wall...850
Rear Bumper...851
Rear Left Speed Sensors...852
Rear Right Speed Sensors...853
Right Access Door...854
Under Platform - Left Access Door...855
Under Platform - Left Side of Machine ...856
Water Spray Pumps...857
Vol 2 - Main (Optional) and Pump Harnesses...0
Front Bumper...858
Hydraulic Tank...859
Left Side of Machine - Forward Platform...860
LH Frame Ground...861
Operator Station - Rear Wall...862
Propel Pump...863
Rear Bumper...864
Rear Hitch Sensor...865
Steering Control Valve...866
Steering Position Sensor...867
Under Platform - Left Access Door...868
Vibratory and Brake Control Valve...869
Water Spray Pumps...870
Vol 3 - Platform and Optional Lighting...0
Beacon...0
Page 1 of 2...871
Page 2 of 2...872
Front Bumper Ground...873
Front Cab Headliner...874
HVAC Harness...875