John Deere Bell B25C Articulated Dump Truck Workshop Repair Service Manual PDF (TM1812) - MJODTM1812.zip
A full workshop manual covering the BELL B25C Articulated Dump Truck, packed with the shop-level detail needed to service, fix, and rebuild these machines the way trained technicians do.
Inside the John Deere / Bell Articulated Dump Truck (ADT) B25C workshop service and repair manual, you'll find:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.
TM1811 - Bell Articulated Dump Truck B25C Operation & Test Technical Manual.PDF
TM1811 - Bell Articulated Dump Truck B25C Operation & Test Technical Manual.EPUB
PRODUCT DETAILS:
Total Pages: 1,245 pages
File Format: PDF/EPUB/MOBI/AZW (PC/Mac/Android/Kindle/iPhone/iPad; bookmarked, ToC, Searchable, Printable)
Language: English
MAIN SECTIONS
Description
Foreword
HELP!! HELP!! HELP!! HELP!!
Machine Number Identification
General Information
Safety
General Specifications
Torque Values
Fuels and Lubricants
Wheels
Powered Wheels and Fastenings
Axles and Suspension Systems
Removal and Installation
Differential or Bevel Drive
Input Drive Shafts and U-Joints
Axle Mounting Parts
Axle Shaft, Bearings, and Reduction Gears
Transmission
Removal and Installation
Input Drive Shafts and U-Joints
Mounting Parts
Gear, Shafts, and Power Shift Clutches
Transmission Hydraulic System
Engine
Removal and Installation
Crankshaft, Main Bearings, and Flywheel
Camshaft and Timing Gear Train
Cylinder Block, Liners, Pistons and Rods
Lubrication System
Cylinder Head and Valves
Exhaust System
Fuel Injection System
Air Intake Manifold System
Turbocharger
Cooling System
Thermostat, Housing and Water Piping
Engine Auxiliary System
Cold Weather Starting Aids
Cooling Systems
Speed Controls and Fuel Shut-Off Linkage
Intake System
External Exhaust Systems
Engine Mounting
External Fuel Supply Systems
Connector Drive (Flex Plate)
Removal and Installation
Transfer Drive
Removal and Installation
Gears, Shafts, and Bearings
Steering System
Secondary Steering
Hydraulic System
Service Brakes
Active Elements
Service Brake Hydraulic System
Park Brake
Active Elements
Electrical System
Batteries, Support, and Cables
Alternator, Regulator and Charging System Wiring
Lighting System
Wiring Harness and Switches
System Controls
Instruments and Indicators
Motors and Actuators
Frame and Supporting Structure
Frame Installation
Frame Bottom Guards
Operator`s Station
Removal and Installation
Operator Enclosure
Seat and Seat Belt
Steps and Handholds
Heating and Air Conditioning
Sheet Metal and Styling
Hood or Engine Enclosure
Safety and Convenience
Mirror
Horn and Warning Devices
Main Hydraulic System
Hydraulic System
Pneumatic Systems
Pumps and Drives Air Compressor
Pneumatic Control Valves
Reservoir, Filter, and Trap
Pneumatic Cylinders
Haulage Device
Frames
Hydraulic System
PTO (Power Take-Off)
Removal and Installation
Dealer Fabricated Tools
TABLE OF CONTENTS................1
Section 00: General Information................25
Group 0001: Safety................25
Handle Fluids Safely-Avoid Fires................28
Prevent Battery Explosions................29
Prepare for Emergencies................30
Prevent Acid Burns................864
Handle Chemical Products Safely................33
Avoid High-Pressure Fluids................34
Park Machine Safely................35
Support Machine Properly................36
Wear Protective Clothing................37
Work in Clean Area................38
Service Machines Safely................39
Work in Ventilated Area................40
Illuminate Work Area Safely................41
Replace Safety Signs................42
Use Proper Lifting Equipment................43
Remove Paint Before Welding or Heating................44
Avoid Heating Near Pressurized Fluid Lines................45
Service Tires Safely................46
Practice Safe Maintenance................47
Use Proper Tools................49
Dispose of Waste Properly................50
Live With Safety................51
Group 0002: General Specifications................1227
B25C Articulated Dump Truck Specification................54
B25C Drain and Refill Capacities................56
Group 0003: Torque Values................25
Hardware Torque Specifications................1227
Metric Bolt and Cap Screw Torque Values................59
Additional Metric Cap Screw Torque Values................61
Unified Inch Bolt and Cap Screw Torque Values................63
Metric Cap Screw and Nut Torque Values................65
Imperial and SAE (Inch) Cap Screw and Nut Torque Valves................66
Check Oil Lines and Fittings................67
Service Recommendations for O-Ring Boss Fittings................69
Service Recommendations for Flat Face O-Ring Seal Fittings................71
Service Recommendations for Metric Series Four Bolt Flange Fitting................73
Service Recommendations For Inch Series Four Bolt Flange Fittings................75
Group 0004: Fuels and Lubricants................26
Diesel Fuel................78
Low Sulfur Diesel Fuel Conditioner................79
Handling and Storing Diesel Fuel................80
Diesel Fuel Storage................81
Fuel Tank................82
Diesel Engine Oil................83
Hydraulic Oil and Transfer Case Oil................84
Transmission Oil................85
Multipurpose Lubricant (Axles and Final Drives)................86
Grease................87
Alternative and Synthetic Lubricants................88
Lubricant Storage................89
Mixing of Lubricants................90
Section 01: Wheels................91
Group 0110: Powered Wheels and Fastenings................91
Service Equipment and Tools................1226
Specifications................1227
Remove and Install Wheel................95
Remove and Install Tire................97
Check Tire Pressure................100
Section 02: Axles and Suspension Systems................102
Group 0200: Removal and Installation................102
Service Equipment and Tools................1226
Specifications................1227
Remove and Install Front Axle................107
Remove and Install Middle Axle................117
Remove and Install Rear Axle................123
Group 0210: Differential or Bevel Drive................102
Essential Tools................1105
Service Equipment and Tools................1226
Other Material................1205
Specifications................1227
Remove and Install Front or Rear Axle Differential................133
Disassemble and Assemble Front or Rear Axle Differentials................136
Remove and Install Middle Axle Differential................153
Disassemble and Assemble Middle Axle Differential................156
Remove and Install Middle Axle Differential Through Drive Shaft................180
Group 0225: Input Drive Shafts and U-Joints................102
Service Equipment and Tools................1226
Specifications................1227
Remove and Install Drive Shaft and U-Joint................185
Remove and Install Oscillation Joint Drive Shaft................187
Disassemble and Assemble Oscillation Joint Drive Shaft................192
Group 0242: Axle Mounting Parts................102
Service Equipment and Tools................1226
Remove and Install Drag Link................198
Remove and Install Rear Axle Stabilizer Bar................200
Remove and Install Middle Axle Stabilizer Bar................201
Remove and Install Walking Beam................202
Remove and Install Rear Axle Walking Beam Absorber................205
Remove and Install Middle Axle Walking Beam Absorber................207
Remove and Install Shock Absorber................209
Remove and Install Front Axle Restraining Cable................211
Remove and Install Trailing Arm Bushing................212
Group 0250: Axle Shaft, Bearings, and Reduction Gears................103
Service Equipment and Tools................1226
Other Material................1205
Specifications................1227
Remove and Install Final Drive Planetary................217
Disassemble and Assemble Final Drive Planetary................221
Remove and Install Axle Shaft................223
Disassemble and Assemble Wheel Hub................224
Section 03: Transmission................234
Group 0300: Removal and Installation................234
Remove and Install Transmission................236
Group 0325: Input Drive Shafts and U-Joints................234
Specifications................1227
Remove and Install Transmission-to-Transfer Case Drive Shaft................239
Group 0342: Mounting Parts................234
Adjust Transmission Mount................243
Group 0350: Gear, Shafts, and Power Shift Clutches................234
Service Equipment and Tools................1226
Specifications................1227
Disassemble Transmission................254
Disassemble and Assemble Torque Converter................265
Disassemble and Assemble Torque Converter Housing................274
Disassemble and Assemble Front Support Module and Charging Oil Pump................280
Disassemble and Assemble C1/C2 Clutch................291
Disassemble and Assemble C3/C4 Clutch and Main Housing................309
Disassemble and Assemble Main Shaft................316
Disassemble and Assemble P1 Planetary................318
Disassemble and Assemble P2 Planetary................323
Disassemble and Assemble Transmission Rear Cover................330
Disassemble and Assemble Control Valve................340
Assemble Transmission................357
Remove and Install Transmission Oil Filters................371
Group 0360: Transmission Hydraulic System................234
Remove and Install Transmission Oil Cooler................378
Section 04: Engine................382
Group 0400: Removal and Installation................382
Essential Tools................1105
Service Equipment and Tools................1226
Specifications................1227
Remove and Install Engine................391
Install Engine on Repair Stand................407
Group 0401: Crankshaft, Main Bearings, and Flywheel................382
Essential Tools................1105
Service Equipment and Tools................1226
Other Material................1205
Specifications................1227
Crankshaft and Main Bearing Failure Analysis................416
Remove Crankshaft Rear Oil Seal................417
Install Crankshaft Rear Oil Seal................418
Remove Dampener................421
Check Crankshaft End Play................422
Replace Crankshaft Front Oil Seal and Wear Sleeve................423
Remove Timing Gear Cover................426
Repair Timing Wheel Assembly................429
Remove Flywheel................430
Inspect Flywheel and Ring Gear................431
Replace Flywheel Ring Gear................432
Remove Crankshaft................434
Inspect Crankshaft................436
Measure Assembled ID of Bearings and OD of Crankshaft Journals................438
Crankshaft Grinding Guidelines................441
Crankshaft Grinding Specifications................1227
Replace Crankshaft Gear................443
Remove, Inspect and Install Piston Cooling Nozzles................446
Install Main Bearings and Crankshaft................448
Install Timing Gear Cover................452
Install Dampener................455
Install Flywheel................456
Bleed Engine Oil Circuit after Major Overhaul................457
Group 0402: Camshaft and Timing Gear Train................383
Specifications................1227
Check Valve Lift................460
Check Camshaft End Play and Measure Gear Backlash................461
Remove Camshaft................463
Inspect and Measure Camshaft................466
Install Camshaft................467
Group 0403: Cylinder Block, Liners, Pistons and Rods................383
Service Equipment and Tools................1226
Specifications................1227
Preliminary Liner, Piston, and Rod Checks................476
Remove Pistons and Connecting Rod Assemblies................478
Replace Cylinder Liners................481
Deglaze Cylinder Liners................482
Disassemble Piston and Rod Assembly................484
Clean Pistons................487
Visually Inspect Pistons................488
Inspect Piston Pin and Bore................489
Piston and Liner Specifications................1227
Inspect and Measure Connecting Rod Cap and Bearings................491
Inspect Piston Pins and Bushings................496
Replace Piston Pin Bushing in Connecting Rod................498
Inspect and Clean Cylinder Block................500
Install Piston and Connecting Rod................501
Check Piston Protrusion (Height Above Block)................507
Check Engine Rotation for Excessive Tightness................508
Complete Final Assembly................509
Group 0407: Lubrication System................383