Toyota 7SM/7SLL Pallet Stacker Repair Manual 7SM08F 7SM10 7SM12 7SM12F 7SM12S 7SM16D 7SLL12.5 7SLL16 7SLL13.5S PDF - MTOIN7SM7SLOPEK.zip

Full workshop service and repair manual, complete with Electrical Wiring Diagrams, covering Toyota Powered Pallet Stacker Models 7SM08F, 7SM10, 7SM12, 7SM12F, 7SM12S, 7SM16D, 7SLL12.5, 7SLL16, 7SLL13.5S, 7SLL12.5F and 7SLL16F. It contains every technical detail needed to service, troubleshoot, and overhaul these machines to the standard of professional technicians.

The Toyota Powered Pallet Stacker 7SM/7SLL Series workshop service repair manual contains:

* Numbered table of contents easy to use so that you can find the information you need fast.

* Detailed sub-steps expand on repair procedure information

* Numbered instructions guide you through every repair procedure step by step.

* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.

* Notes, cautions and warnings throughout each chapter pinpoint critical information.

* Bold figure number help you quickly match illustrations with instructions.

* Detailed illustrations, drawings and photos guide you through every procedure.

* Enlarged inset helps you identify and examine parts in detail.

PRODUCT DETAILS:

Total Pages: 1,460 pages

File Format: PDF (Internal Links, Bookmarked, Table of Contents, Searchable, Printable, high quality)

Language: English

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226307-040 - Toyota Powered Pallet Stacker 7SM12F, 7SM16D Service Manual.pdf

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229735-040 (2005) - Toyota Powered Pallet Stacker 7SM08F Service Manual (Valid from serial number 904519-).pdf

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230087-040 - Toyota Powered Pallet Stacker 7SLL12.5, 7SLL16, 7SLL13.5S, 7SLL12.5F, 7SLL16F Service Manual.pdf

MAIN SECTIONS

202184-040 - Toyota Powered Pallet Stacker 7SM1012, 7SM12S Series Service Manual...1

Contents...3

Technical data 7...3

Introduction Maintenance 11...3

1 Safety regulations with maintenance work 11...3

2 Cleaning and washing 13...3

3 Safe lifting 14...3

Preventive maintenance 15...3

1 Maintenance schedule 15...3

2 Lubrication schedule 20...3

Oil and grease specification 21...3

Tools 23...3

1 Super Seal connectors 23...3

Support arm chassis 27...3

1 General 27...3

2 Main components 28...3

3 Maintenance 28...3

4 Adjustment of the support arm width 29...3

5 Exchange of support arms 30...3

Electric drive motor 31...3

1 Component parts 31...3

2. Service/Repairs 33...3

3 Technical data 35...3

Drive unit/gear 37...4

1 Component parts 38...4

2 Leakage from top cover 40...4

3 Changing of the drive shaft’s sealing ring 40...4

Electro magnetic brake 43...4

1 Main components of the brake 43...4

2 Maintenance 44...4

Steering 47...4

1 Component parts, tiller arm 47...4

2 Adjustments 48...4

3 Tiller arm handle 49...4

Electrical systems 55...4

1 Electrical parts 55...4

2 List of symbols and electrical wiring diagram 57...4

3 Functional description 64...4

4 Hour meter 66...4

5 Fault codes 66...4

6 Parameters 71...4

7 Part numbers 80...4

8 Transistor panel 81...4

9 Diagnostic and troubleshooting 82...4

10 Technical specifications – Curtis 1243 84...4

Hydraulic system 85...4

1 Hydraulic diagram and components 85...4

Control/computer equipment 89...5

1 General 89...5

2 Connection 89...5

3 Layout 90...5

4 Function 92...5

5 Specifications 100...5

Battery charger (Inbuilt) 101...5

1 General 101...5

2 Charging 101...5

3 Troubleshooting and service 102...5

4 Technical data 102...5

5 Charging settings 103...5

Technical data...7

Model...7

7SM10...7

7SM12...7

7SM12S...7

Introduction Maintenance...11

1 Safety regulations with maintenance work...11

WARNING!...11

WARNING!...12

WARNING!...12

NOTE!...12

CAUTION!...12

2 Cleaning and washing...13

NOTE!...13

2.1 External cleaning...13

NOTE!...13

2.2 Cleaning the motor compartment...13

NOTE!...13

2.3 Electrical components...13

NOTE!...13

3 Safe lifting...14

WARNING!...14

Preventive maintenance...15

1 Maintenance schedule...15

Pos. No...15

Work to carry out...15

2 Lubrication schedule...20

Pos no...20

Service point...20

Interval/Running hours...20

Lubricant...20

Oil and grease specification...21

Lubticant...21

Specification...21

Application area...21

Tools...23

1 Super Seal connectors...23

Figure...23

Number...23

Application...23

1.1 AMP connectors...24

Figure...24

Number...24

Application...24

1.2 Other tools...25

Figure...25

Number...25

Application...25

Support arm chassis...27

1 General...27

2 Main components...28

3 Maintenance...28

4 Adjustment of the support arm width...29

Warning!...29

5 Exchange of support arms...30

Electric drive motor...31

1 Component parts...31

Pos...31

Description...31

Note...31

1.1 Dismantling of motor from truck...32

1.2 Assembling...32

2. Service/Repairs...33

2.1 Dismantling of motor...33

2.2 Assembling of motor...34

2.3 Cleaning...34

3 Technical data...35

Drive unit/gear...37

1 Component parts...38

Pos...38

Description...38

Note...38

1.1 Technical data...39

Type of truck...39

7SM10/12, 7SM12S...39

2 Leakage from top cover...40

3 Changing of the drive shaft’s sealing ring...40

3.1 Dismantling...40

3.2 Assembling...41

Electro magnetic brake...43

1 Main components of the brake...43

2 Maintenance...44

2.1 Basic Adjustment of gap...44

2.2 Exchange of brake disc...45

Steering...47

1 Component parts, tiller arm...47

Pos...48

Description...48

Note...48

2 Adjustments...48

2.1 Adjusting of brake microswitch...48

3 Tiller arm handle...49

Pos...49

Description...49

Note...49

3.1 Dismantling/Assembling...51

NOTE!...51

Change from ignition key to keyboard (2)...51

Change from keyboard to ignition key (2)...51

Changing of signal button/switch (9, 10)...52

Changing of lift/lowering button (13)...53

Changing of pushbutton (16)...53

Electrical systems...55

1 Electrical parts...55

2 List of symbols and electrical wiring diagram...57

Symbol...57

Description...57

Function...57

Notes...57

2.1. Elschema 1 (5)...59

2.2. Elschema 2(5)...60

2.3. Elschema 3(5)...61

2.4. Elschema 4(5)...62

2.5. Elschema 5(5)...63

3 Functional description...64

3.1 Starting the truck...64

3.2 Driving...64

3.3 Neutral speed reduction...64

3.4 Picture 3...64

3.5 Neutral speed reduction on slopes...65

3.6 Braking...65

3.7 Lifting the forks...65

3.8 Lowering the forks...65

3.9 Horn...65

4 Hour meter...66

5 Fault codes...66

Code...67

C19...67

Code...67

C20...67

Code...67

C28...67

Code...67

C29...67

Code...67

C41...67

Code...68

C42...68

Code...68

C43...68

Code...68

E101...68

Code...68

E104...68

Code...68

E106...68

Code...69

E107...69

Code...69

E108...69

Kod...69

E110...69

Code...69

E140...69

Code...69

E141...69

Code...69

E150...69

Code...70

E151...70

Code...70

E157...70

Code...70

E159...70

Code...70

E160...70

Code...70

E200...70

Code...70

E201...70

Code...71

E202...71

Code...71

E214...71

6 Parameters...71

NOTE !...71

6.1 Driver parameters...72

Parameter...72

Name...72

Unit...72

Min...72

Max...72

Step...72

Std...72

Description...72

6.2 Service parameters...73

Parameter...73

Name...73

Unit...73

Min...73

Max...73

Step...73

Std...73

Description...73

6.3 Parameter description...74

Parameter 1...74

Parameter 2...74

Parameter 3...74

Parameter 4...74

Parameter 5...74

Parameter 10...74

Parameter 14...74

Parameter 20...75

Parameter 21...75

Value...76

Function...76

Battery (Ah)...76

WARNING !...76

Parameter 25...76

Parameter 28...77

Parameter 39...77

Service display...77

Flashing symbol...78

Displayed data...78

Segment...78

Function...78