Suzuki GS750 GS850G GS1000 Workshop Repair Service Manual PDF - MSZKGS850OPES.zip
This is a full service and repair guide, complete with electrical wiring diagrams, covering the Suzuki GS750, GS850G, and GS1000 motorcycles. It contains every technical detail needed to service, troubleshoot, fix, and rebuild these bikes the way professional technicians do.
The workshop service repair manual for the Suzuki GS750, GS850G, and GS1000 motorcycles contains:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.
Suzuki GS750 (GS750D, GS750E) Service Manual '76-'83.pdf
Suzuki GS850G (GS850GN, GS850GLN, GS850GT, GS850GLT, GS850GX, GS850GLX, GS850GZ, GS850GLZ, GS850GD, GS850GLD) Service Manual '79-'83.pdf
Suzuki GS1000 (GS1000C, GS1000CE, GS1000E, GS1000ET, GS1000GLT, GS1000N, GS1000NE, GS1000GT, GS1000GX, GS1000L, GS1000S, GS1000ST) Service Manual '77-'80.pdf
PRODUCT DETAILS:
Total Pages: 1,118 pages
File Format: PDF (Internal Links, Bookmarked, Table of Contents, Searchable, Printable, high quality)
Language: English
TABLE OF CONTENTS
Suzuki GS1000 (GS1000C, GS1000CE, GS1000E, GS1000ET, GS1000GLT, GS1000N, GS1000NE, GS1000GT, GS1000GX, GS1000L, GS1000S, GS1000ST) Service Manual '77-'80...2
Suzuki GS750 (GS750D, GS750E) Service Manual '76-'83...479
Suzuki GS850G (GS850GN, GS850GLN, GS850GT, GS850GLT, GS850GX, GS850GLX, GS850GZ, GS850GLZ, GS850GD, GS850GLD) Service Manual '79-'83...665
INDEX...666
FOREWORD...668
GENERAL INFORMATION...670
Identification Table...670
Orientation...671
Service Specifications...672
SERVICE SPECIFICATIONS...675
Engine Top End...675
Engine Lower End...676
Lubrication System,Clutch...678
Transmission, Shaft Drive...679
Carburetor, Electrical...680
Brake + Wheel...681
Tire Pressure, Suspension...681
Fuel And Oil Capacity...682
Torque Table...683
Tightening Torque Chart...684
PERIODIC MAINTENANCE...686
Battery, Cylinder Head Nuts Etc...687
Air Cleaner Element...688
Tappet Clearance...689
Shim Selection Chart...692
Spark Plugs, Fuel Line...693
Contact Breaker Points, Ignition Timing...693
Timing Adj. #1 and #4 Cylinders...694
Timing Adj. #2 and #3 Cylinders...694
Engine Oil...695
Engine Idle R/Min...695
Clutch...697
Drive Shaft Gear Oil...698
Brakes...699
Tires...700
Steering, Front Forks...701
Chassis Nuts And Bolts...702
SPECIAL MATERIALS...704
SPECIAL TOOLS...706
TROUBLE SHOOTING...711
Engine And Chassis...712
Electrical...716
ENGINE...718
Engine Removal...722
Engine Remounting...725
Compression Check...726
Top End Removal...726
Valve Guide Service...728
Cylinder Head Instalation...731
Top End Inspection...736
Cylinder, Piston And Rings Removal...743
Instalation...746
Lower End, Generator Stator...748
Generator Rotor...749
Contact Breaker Points...750
Condenser...750
Automatic Advancer For Contact Breaker...751
Clutch...752
Inspection...753
Instalation...754
Secondary Bevel Gear Assembly...756
Secondary Driven Gear Assembly...759
Secondary Gear Set Clearancing Operations...762
External Mechanism For Gear Shift...764
Engine Lube System Chart...765
Oil Pump ...765
Oil Pump Pressure Test...767
Oil Filter...767
Sump Filter...768
Crankcase...769
Crankshaft...771
Transmission...772
Drive Shaft Gear...774
Kick Shaft...776
SHAFT DRIVE...779
Final Drive Bevel Gear Parts Breakdown...782
Final Gear Case Breather Circuit...784
Final Drive Bevel Gear Ass'y...785
Inspection And Disassembly...787
Preload Adjustment...788
Assembly...789
Bearing Cover Shim Adjustment...791
Backlash Adjustment...791
Tooth Contact Adjustment...792
Final Assembly...793
Instalation If Propeller Shaft & Final Drive Gear...794
FUEL SYSTEM & CARBURETORS...795
Fuel Cock...796
Fuel Tank...796
Carburetors...797
Starter Unit...797
Main Circuit...798
Float Unit, Needle Valve...799
Disassembly...800
Re-Assembly...801
Full Closed And Open Position...802
Fuel Level Adjustment...803
Balancing The Carbs...804
Throttle Cable Adjustment...805
Trouble Shooting Carbs...806
EMISSION CONTROL & REGULATIONS...851
Regulation...852
Components...853
General Emmision Information...854
CHASSIS...856
Handlebars...857
Clutch Cable, Throttle Cable...858
Choke Cable, Speedometer Cable...860
Tachometer Cable...860
Speedo & Tach Removal...861
Headlight ...861
Ignition Switch...862
Front Fork...864
Disass'y Of Front Fork...866
Assembly...867
Method Of Measuring Fork Oil Level...867
Adjusting The Air Fork...868
Steering Stem...870
Removal...870
Assembly...871
Caution...872
Removal Of Steering Stem Race...874
Steering Stem Bearing...874
Front Wheel...875
Inspection...876
Tire Warning...877
Assembly...878
Removal Of Tube And Tire...879
Front Brake Master Cylinder...880
Master Cylinder Disassembly...882
Inspection Of Master Cylinder...883
Front Brake Caliper...884
Removal...884
Caliper Disassembly...885
Caliper Assembly...886
Rear Brake Caliper...887
Disassembly Of Rear Brake Caliper...889
Air Bleeding Of The Brake Fluid Circuit...888
Brake Pedal Adjustment...888
Rear Master Cylinder...890
Disassembly Of Master Cylinder...892
Rear Wheel...893
Removal...894
Inspection...896
Assembly...897
Rear Swinging Arm...898
Disassembly Of Swinging Arm Bearing...899
Rear Shock Absorber...900
Damper Adjustment...900
Matching Of Front And Rear Suspensions...901
Removal...901
Inspection...902
Assembly...903
ELECTRICAL SYSTEM...904
Ignition System...905
Spark Plug...906
Charging System...908
AC Generator Test...909
Regulator/Rectifier Test...909
Inspection Of Charging System Components...910
Starter System...911
Inspection...912
Battery...913
Battery Servicing...915
Self-Cancelling Turn Signal System...917
Trouble Shooting Battery...918
Self-Cancelling Turn Signal...919
Gear Shifting Switch And Position Indicator...922
Utility Switches And Devices...923
Horn And Horn Switch...924
Starter Disconnect Switch...924
Oil Pressure Switch...924
Kill Switch & Starter Switch...924
Light Wattage Data...925
Rear Combination Lights...925
Turn Signal Lights...925
Inspection Of Headlight...925
Fuel Gauge...926
Fuel Meter And Gauge Troubleshooting...927
Wire Routing...931
Cable Routing...932
Rear Brake Hose Routing...932
Wiring Diagram...933
INSPECTION AT SETTING-UP...934
GS850GT...936
Specifications...938
Service Data...940
Valves And Guides...940
Camshaft + Cylinder + Head...941
Piston + Ring + Cylinder...942
Crankshaft, Oil Pump...943
Clutch...943
Transmission, Shaft Drive...944
Carburetor...945
Electrical...946
Brake + Wheel...947
Suspension...948
Fuel + Oil + Capacity...949
Tire Pressure, Wattage...950
Torque Table...951
Engine...951
Chassis...952
Special Materials...953
Periodic Maintenance...955
Modifications...956
Fuel System...957
Electrical...958
Chassis...960
Carburetor...962
Specifications...963
Diaphragm And Piston Operation...964
Slow System...965
Main System...966
Starter system...967
Float system...967
Fuel System...968
Float Height Adjustment...970
Balancing Four Carbs...973
Throttle Cable Adjustment...975
Emmission Control And Regulations...976
Full Transistorized Ignition System...980
Front Master Cylinder...982
Removal And Disassembly...983
Inspection...985
Re-Assembly...985
Front Caliper...986
Removal And Disassembly...988
Inspection...989
Re-Assembly...989
Rear Wheel...990
Wire And Cable Routing...991
Wiring Diagram...993
GS850GLT...994
Specifications...996
Service Data...998
Fuel Cock...1000
Wire And Cable Routing...1001
Wiring Diagram...1003
GS850GX...1004
Specifications...1006
Service Data...1008
Valves + Guides...1008
Camshaft + Cylinder + Head...1009
Piston + Ring + Cylinder...1010
Crankshaft, Oil Pump, Clutch...1011
Transmission, Shaft Drive...1012
Carburetor...1013
Electrical...1014
Brake + Wheel...1015
Suspension...1016
Fuel+ Oil + Capacity...1016
Tire Pressure, Wattage...1017
Torque Table...1018
Engine...1018
Chassis...1019
Torque Chart...1020
Special Materials...1021
Periodic Maintenance...1023
Camshaft Sprocket And Bolt...1024
Driven Gear Shift Fork...1025
Gear Shifting Spring...1025
Universal Joint Flange And Propeller Shaft...1026
Turn Signal Light...1027
Wire And Cable Routing...1028
Wiring Diagram...1030
GS850GLX...1031
Specifications...1032
Service Data...1034
Oil Jet...1036
Fuel Cock...1037
Front Fork...1038
Removal And Disassembly...1039
Inspection...1043
Re-Assembly...1044
Wire And Cable Routing...1047
Wiring Diagram...1049
GS850GZ...1050
Specifications...1052
Service Data...1054
Valves + Guides...1054
Camshaft + Cylinder Head...1055
Piston + Ring + Cylinder ...1056