John Deere 160GLC & 180GLC Excavator Operator's Manual OMT352706X19 PDF - MJODOMT352706X19.zip
The complete operator's manual covering the John Deere 160GLC and 180GLC Excavators, containing every technical detail needed to run and service these machines.
OMT352706X19 - John Deere 160GLC and 180GLC Excavators Operator's Manual.pdf
OMT352706X63 - John Deere Excavadoras 160GLC y 180GLC.pdf
OMT352706X54 - Escavadeiras 160GLC e 180GLC.pdf
Total Pages: 535 pages
File Format: PDF/EPUB/MOBI/AZW (PC/Mac/Android/Kindle/iPhone/iPad; bookmarked, ToC, Searchable, Printable)
Language: English Spanish Portuguese
Covered Models: John Deere - Excavator - 1F9180GX__D020001
TABLE OF CONTENTS....1
Section 1-1: Safety—Safety and Operator Conveniences....39
Safety and Operator Convenience Features....40
Section 1-2: Safety—General Precautions....42
Recognize Safety Information....43
Follow Safety Instructions....44
Operate Only If Qualified....45
Wear Protective Equipment....46
Avoid Unauthorized Machine Modifications....47
Control Pattern Selector—If Equipped....48
Add Cab Guarding for Special Uses....49
Inspect Machine....50
Stay Clear of Moving Parts....51
Avoid High-Pressure Fluids....52
Avoid High-Pressure Oils....53
Work In Ventilated Area....54
Avoid Static Electricity Risk When Refueling....55
Prevent Fires....57
Prevent Battery Explosions....58
Handle Chemical Products Safely....59
Decommissioning — Proper Recycling and Disposal of Fluids and Components....60
Prepare for Emergencies....61
Clean Debris from Machine....62
Section 1-3: Safety—Operating Precautions....63
Use Steps and Handholds Correctly....64
Start Only From Operator's Seat....65
Use and Maintain Seat Belt....66
Prevent Unintended Machine Movement....67
Avoid Work Site Hazards....68
Keep Riders Off Machine....70
Avoid Backover Accidents....71
Inspect and Maintain ROPS....72
Avoid Machine Tip Over....73
Use Special Care When Lifting Objects....75
Add and Operate Attachments Safely....76
Section 1-4: Safety—Maintenance Precautions....77
Park and Prepare for Service Safely....78
Service Cooling System Safely....79
Remove Paint Before Welding or Heating....80
Make Welding Repairs Safely....81
Drive Metal Pins Safely....82
Section 1-5: Safety—Safety Signs and Other Instructions....84
Safety Signs and Other Instructions....84
Section 2-1: Operation—Operator's Station....94
Pedals, Levers, and Panels....95
Switch Panel....97
Switch Panel Functions....98
Rear Left Panel....100
Horn....101
Power Dig Button....102
Pilot Shutoff Lever....103
Left Console....104
Travel Alarm and Travel Alarm Cancel Switch....105
Reversing Fan Switch—If Equipped....106
Right Console....107
Right Enable Switch....108
Service ADVISOR™ Remote (SAR) Switch....109
Cab Heater and Air Conditioner....110
Selecting Display Between Celsius and Fahrenheit....113
Operating the AM/FM Radio....114
Fire Extinguisher Mounting Location....116
Alternative Exit Tool....117
Cab Dome Light Switch....118
Opening Upper Front (Alternative Exit) Window....119
Removing and Storing the Lower Front Window....121
Opening Cab Door Window....123
Opening and Closing the Polycarbonate-Type Roof Exit Cover....124
Adjusting the Mechanical Suspension Seat....125
Adjusting Pilot Control Lever Console Height....129
Section 2-2: Operation—Monitor Operation....130
Monitor....131
Monitor Functions....133
Monitor Start-Up....135
Main Menu....136
Main Menu—Alarm List....138
Main Menu—Air Conditioner....145
Main Menu—Radio....148
Main Menu—Work Mode....151
Main Menu—Setting Menu....153
Main Menu—Setting Menu—Date and Time....155
Main Menu—Setting Menu—Attachment Name Input....157
Main Menu—Setting Menu—Auto-Shutdown....158
Main Menu—Setting Menu—Auto Exhaust Filter Cleaning....159
Main Menu—Setting Menu—Sub Meter Selection....160
Main Menu—Setting Menu—Rear View Camera Monitor....162
Main Menu—Setting Menu—Display Item Selection....164
Main Menu—Setting Menu—Brightness Adjustment....166
Main Menu—Setting Menu—Language....167
Main Menu—Setting Menu—Unit Selection....168
Main Menu—Setting Menu—Main Menu Sequence Change....170
Main Menu—Information Menu....171
Main Menu—Information Menu—Operation....173
Main Menu—Information Menu—Maintenance....175
Main Menu—Information Menu—Troubleshooting....177
Main Menu—Information Menu—Monitoring....178
Section 2-3: Operation—Operating the Machine....179
Before Starting Work....180
Operator's Daily Machine Check Before Starting....181
Engine Break-In Period....183
Starting Engine....463
Cold Weather Warm-Up....186
Travel Pedals and Levers....189
Service ADVISOR™ Remote (SAR) Software Delivery Process....191
Service ADVISOR™ Remote (SAR) Operation....192
Control Lever Pattern Operation....195
Control Lever Pattern Conversion....197
Operating in Water and Mud....199
Driving Up a Steep or Slippery Slope....200
Lifting....201
Lower Boom With Engine Stopped....202
Parking the Machine....205
Loading and Unloading for Transport....207
Towing Machine....209
Lifting the Machine....210
Section 3-1: Maintenance—Machine....212
Required Emission-Related Information....213
Engines With Tier 3-Stage IIIA/MAR-I Emission Control....214
Diesel Fuel....215
Lubricity of Diesel Fuel....217
Handling and Storing Diesel Fuel....218
BioDiesel Fuel....219
Testing Diesel Fuel....221
Supplemental Diesel Fuel Additives....222
Fuel Filters....223
Minimizing the Effect of Cold Weather on Diesel Engines....224
Alternative and Synthetic Lubricants....226
Mixing of Lubricants....227
Lubricant Storage....228
Diesel Engine Break-In™ Oil....229
Diesel Engine Oil — Tier 3 and Stage III....230
Engine Oil and Filter Service Intervals—Tier 3 and Stage III Engines....232
Oil Filters....234
Hydraulic Oil....235
Swing Gear Case and Travel Gear Case Oils....237
Pump Drive Gear Case Oil....238
Track Adjuster, Working Tool Pivot, Swing Bearing, and Swing Bearing Gear Grease....239
Diesel Engine Coolant (engine with wet sleeve cylinder liners)....241
Operating in Warm Temperature Climates....243
Water Quality for Mixing with Coolant Concentrate....244
Testing Coolant Freeze Point....245
Disposing of Coolant....247
Section 3-2: Maintenance—Periodic Maintenance....248
Service Machine at Specified Intervals....249
Check the Hour Meter Regularly....250
Prepare Machine for Maintenance....251
Open Access Doors for Service....253
Open Engine Cover for Service....254
Fuel Tank....255
Hydraulic Breaker and Crusher Attachments....256
Fluid Analysis Program Test Kits and 3-Way Coolant Test Kit....257
Service Intervals....258
Required Parts....260
Section 3-3: Maintenance—As Required....262
Remove and Clean Fuel Tank Inlet Screen....263
Check Windshield Washer Fluid Level....264
Check and Clean Air Cleaner Dust Unloader Valve....265
Check and Adjust Track Sag....266
Clean Rear Camera Lens—If Equipped....269
Section 3-4: Maintenance—10 Hours or Daily....270
Check Engine Oil Level....271
Check Engine Coolant Level....273
Check Hydraulic Tank Oil Level....275
Section 3-5: Maintenance—Every 50 Hours or Weekly....278
Drain Water and Sediment from Fuel Tank Sump....279
Drain Primary Fuel Filter and Water Separator....280
Drain Final Fuel Filter....281
Drain Auxiliary Fuel Filter and Water Separator....282
Lubricate Working Tool Pivots....283
Section 3-6: Maintenance—Every 100 Hours....284
Inspect and Re-Torque Track Hardware....285
Section 3-7: Maintenance—Initial 250 Hours....287
Drain and Refill Engine Oil and Replace Filter....315
Section 3-8: Maintenance—Every 250 Hours....290
Check Swing Gear Case Oil Level....291
Drain Water and Sediment from Hydraulic Tank....292
Check Pump Drive Gear Case Oil Level....294
Check and Adjust Air Conditioner Belt....296
Check Battery Electrolyte Level and Terminals....297
Check Travel Gear Case Oil Level....300
Lubricate Front End Pin Joints....301
Take Engine Oil Sample....304
Section 3-9: Maintenance—Every 500 Hours....305
Lubricate Swing Bearing....306
Lubricate Swing Bearing Gear....307
Replace Primary Fuel Filter and Water Separator....308
Replace Final Fuel Filter....310
Replace Auxiliary Fuel Filter and Water Separator....312
Check Air Intake Hoses....314
Drain and Refill Engine Oil and Replace Filter....315
Clean Cab Fresh Air and Cab Recirculating Air Filters....317
Take Fluid Samples....319
Section 3-10: Maintenance—Every 1000 Hours....320
Drain and Refill Swing Gear Case Oil....321
Replace Hydraulic Tank Oil Filter....322
Replace Pilot Oil Filter....325
Drain and Refill Pump Drive Gear Case Oil....327
Remove and Clean Engine Crankcase Ventilation Tube....329
Inspect Serpentine Belt....330
Replace Air Cleaner Elements....332
Replace Air Cleaner Dust Unloader Valve....334
Check Coolant Condition....335
Section 3-11: Maintenance—Every 2000 Hours....336
Check and Adjust Engine Valve Lash....337
Drain and Refill Travel Gear Case Oil....338
Section 3-12: Maintenance—Every 4000 Hours....340
Replace Engine Crankshaft Damper....341
Section 3-13: Maintenance—Every 5000 Hours....342
Drain and Refill Hydraulic Tank Oil....343
Replace Hydraulic Tank Vent Cap Filter....347
Section 3-14: Maintenance—Every 6000 Hours....350
Drain Cooling System....351
Cooling System Fill and Deaeration Procedure....353
Section 4-1: Miscellaneous—Machine....355
Bleed Fuel System....356
Clean Radiator, Oil Cooler, Charge Air Cooler, and Fuel Cooler....357
Do Not Service or Adjust Injection Nozzles or High-Pressure Fuel Pump....359
Do Not Service Control Valves, Cylinders, Pumps, or Motors....360
Precautions for Alternator and Regulator....361
Handling, Checking, and Servicing Batteries Carefully....362
Using Battery Charger....365
Using Booster Batteries—24-Volt System....367
Replacing Batteries....368
Fluid Sampling Test Ports....369
Welding on Machine....370
Clean the Machine Regularly....371
Adding 12-Volt Accessories....372
JDLink™ Machine Monitoring System (MMS)—If Equipped....373
Replacing Fuses....374
Replacing Bucket Teeth....377
Replacing Bucket Tooth Tip—Heavy-Duty Bucket....379
Replacing Bucket Teeth—TK Series....381
Bucket Remove and Install....382
Track Sag General Information....391
Check Track Shoe Hardware....392
Hardware Torque Specifications....393
Unified Inch Bolt and Screw Torque Values....394
Metric Bolt and Screw Torque Values....396
Section 4-2: Miscellaneous—Operational Checkout....399
Operational Checkout....399
Section 4-3: Miscellaneous—Troubleshooting....461
Troubleshooting Procedure....462
Engine....463
Hydraulic System....467
Electrical System....470
Section 4-4: Miscellaneous—Storage....473
Prepare Machine for Storage....474
Monthly Storage Procedure....476
Section 4-5: Miscellaneous—Machine Numbers....478
Record Product Identification Number (PIN)....479
Record Engine Serial Number....480
Record Travel Motor Serial Numbers....481
Record Swing Motor Serial Number....482
Record Hydraulic Pump Serial Number....483
Keep Proof of Ownership....484
Keep Machines Secure....485
Section 4-6: Miscellaneous—Specifications....486
160GLC and 180GLC Engine Specifications....486
160GLC and 180GLC Drain and Refill Capacities....486
160GLC Machine Specifications....486
180GLC Machine Specifications....486
160GLC Working Ranges....486
180GLC Working Ranges....486
160GLC Lift Capacity—Arm: 2.60 m (8 ft. 6 in.); Bucket: 528 kg (1164 lb.); Shoe: 600 mm (24 in.)....486
160GLC Lift Capacity—Arm: 2.60 m (8 ft. 6 in.); Bucket: 528 kg (1164 lb.); Shoe: 700 mm (28 in.)....486
160GLC Lift Capacity—Arm: 3.10 m (10 ft. 2 in.); Bucket: 528 kg (1164 lb.); Shoe: 600 mm (24 in.)....486
160GLC Lift Capacity—Arm: 3.10 m (10 ft. 2 in.); Bucket: 528 kg (1164 lb.); Shoe: 700 mm (28 in.)....486
180GLC Lift Capacity—Arm: 2.71 m (8 ft. 10 in.); Bucket: 600 kg (1323 lb.); Shoe: 600 mm (24 in.)....486
180GLC Lift Capacity—Arm: 2.71 m (8 ft. 10 in.); Bucket: 600 kg (1323 lb.); Shoe: 700 mm (28 in.)....486
180GLC Lift Capacity—Arm: 2.71 m (8 ft. 10 in.); Bucket: 600 kg (1323 lb.); Shoe: 800 mm (32 in.)....486
180GLC Lift Capacity—Arm: 3.21 m (10 ft. 6 in.); Bucket: 600 kg (1323 lb.); Shoe: 600 mm (24 in.)....486
180GLC Lift Capacity—Arm: 3.21 m (10 ft. 6 in.); Bucket: 600 kg (1323 lb.); Shoe: 700 mm (28 in.)....486
180GLC Lift Capacity—Arm: 3.21 m (10 ft. 6 in.); Bucket: 600 kg (1323 lb.); Shoe: 800 mm (32 in.)....486