International NaviStar HX-Series Trucks 2017-2020 Workshop Repair Service Manual PDF - MINTHX862512.zip
A full-service repair guide complete with electrical wiring diagrams covering the 2017-2020 International/NaviStar HX-series Trucks, supplying every technical detail needed to service, troubleshoot, fix and rebuild these vehicles the way professional technicians do.
The 2017-2020 International/NaviStar HX-series Trucks workshop service repair manual contains:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.
0000862512 - 2017-2020 HX Technician Manual (Service and Diagnostics).pdf
PRODUCT DETAILS:
Total Pages: 1,607 pages
File Format: PDF (Internal Links, Bookmarked, Table of Contents, Searchable, Printable, high quality)
Language: English
TABLE OF CONTENTS
toc....3
Table of Contents....3
Safety Terminology....6
Safety Instructions....6
Work Area....6
Safety Equipment....6
Protective Measures....6
Vehicle....6
Engine....7
Fire Prevention....7
Batteries....7
Compressed Air....7
Tools....7
Fluids Under Pressure....8
Fuel....8
Removal of Tools, Parts, and Equipment....8
Frame....9
1. Front Bumper....11
Overview....11
2. Frame....12
Deck Plate....13
Base Frame....14
Tool Box....15
Towing....16
Tow Hook....17
Tow Loop....18
Tow Pin....19
Front Axle....21
1. Front Axles....23
Overview....23
Front Suspension....25
1. Set Back Axle....27
Multi-leaf Springs....27
Overview....27
Parabolic Taper Leaf....29
Overview....29
Parabolic Taper Leaf Springs....29
Increased Capacity Parabolic Taper Leaf Springs....30
Front Suspension Rubber Auxiliary Springs....30
Multi-leaf Slipper Type with Torque Rod....31
Overview....31
2. Set Forward Axle....32
Multi-leaf Spring....32
Overview....32
Parabolic Taper Leaf....33
Overview....33
Increased Capacity Parabolic Taper Leaf Springs....34
Front Suspension Rubber Auxiliary Springs....34
3. Torque....35
Brakes....37
1. Air Brakes - Foundation....39
Service Brakes....39
Overview....39
2. Air Brakes - Bendix....40
ABS / ATC / ESC....40
Overview....40
ABS....43
ATC....44
ESC....45
ABS Module....45
Modulator Valve....47
Removal....47
Overview....47
Special Tools....47
Equipment Conditions....47
Removal Procedure....48
Follow-On Procedure....48
Installation....49
Overview....49
Special Tools....49
Torque Specifications....49
Equipment Conditions....49
Installation Procedure....50
Follow-On Procedure....50
Steering Angle Sensor....51
Removal....51
Overview....51
Special Tools....51
Equipment Conditions....51
Removal Procedure....52
Follow-On Procedure....53
Installation....54
Overview....54
Special Tools....54
Equipment Conditions....54
Installation Procedure....55
Follow-On Procedure....56
Traction Relay Valve....57
Front Removal....57
Overview....57
Special Tools....57
Equipment Conditions....57
Removal Procedure....58
Follow-On Procedure....58
Front Installation....59
Overview....59
Special Tools....59
Torque Specifications....59
Equipment Conditions....59
Installation Procedure....60
Follow-On Procedure....60
Rear Removal....61
Overview....61
Special Tools....61
Equipment Conditions....61
Removal Procedure....62
Follow-On Procedure....62
Rear Installation....63
Overview....63
Special Tools....63
Torque Specifications....63
Equipment Conditions....63
Installation Procedure....64
Follow-On Procedure....64
Wheel Speed Sensor....65
Removal....65
Overview....65
Special Tools....65
Equipment Conditions....65
Removal Procedure....66
Follow-On Procedure....66
Installation....67
Overview....67
Special Tools....67
Torque Specifications....67
Equipment Conditions....67
Installation Procedure....68
Follow-On Procedure....68
Yaw Rate Sensor....69
Removal....69
Overview....69
Special Tools....69
Equipment Conditions....69
Removal Procedure....70
Follow-On Procedure....70
Installation....71
Overview....71
Special Tools....71
Equipment Conditions....71
Installation Procedure....72
Follow-On Procedure....72
3. Air Systems....73
Air Compressors....73
Cummins® 18.7 CFM....73
Overview....73
Knorr-Bremse 31.8 CFM....74
Overview....74
Yoosung® 21.0 CFM....75
Overview....75
Bendix 15.9 CFM....76
Overview....76
Air Dryers....77
Bendix® AD-9™....77
Overview....77
Bendix® AD-IP™....78
Meritor WABCO System Saver 1200 Plus....79
Overview....79
Steering....81
1. Steering Column....83
Tilting and Telescoping Steering Column....83
Overview....83
Steering Wheel....84
Overview....84
Clock Spring....85
Overview....85
Steering Column....86
Overview....86
Description....86
Maintenance....87
End Yoke Pinch Bolts....87
Lubrication....87
Steering Wheel Alignment....87
Operation....88
Tilt....88
Telescope....88
2. Steering Gear....89
Sheppard M-Series Integral Power Steering Gear....89
Overview....89
Sheppard M-100/HD94 Dual Power....89
Overview....89
Sheppard M-100/M-80 Dual Power....89
Overview....89
Sheppard M-110/M-80 Dual Power....89
Overview....89
Sheppard M-100 Power....90
Overview....90
Service Information....90
Sheppard Service Manual....90
Torque Chart....90
Drivelines....91
1. Driveline....93
Overview....93
Driveshaft....93
Overview....93
Inner-Axle Shaft....94
Overview....94
Service Information....94
Driveline Vibration and Troubleshooting Procedures....95
Inspect and Measure Driveline....95
Overview....95
Required Tools....95
Equipment Conditions....95
Troubleshooting Driveline Vibration....95
Exhaust....97
1. Aftertreatment....99
Aftertreatment with Special Temperature Control For Stationary Applications....100
Overview....100
Aftertreatment Reuse Guidelines....101
Overview....101
DOC, DPF and SCR Housing Reuse Guidelines....101
DPF Media Types....101
DOC Inspection and Reuse Guidelines....102
Overview....102
Special Tools....102
Equipment Condition....102
Inspection Procedure....103
Reuse Guidelines....104
DOC Inlet New....104
DOC Inlet / Outlet - Melted....105
DOC Inlet - Face Plugged....106
DOC Inlet / Outlet Face Gouged....107
Expected Outcome....107
Follow-On Procedure....108
DPF Inspection and Reuse Guidelines....109
Overview....109
Special Tools....109
Equipment Condition....109
Inspection Procedure....110
Reuse Guidelines....111
DPF Inlet - New....111
DPF Inlet - Dirty and Useable....112
DPF Inlet - Dirty and Useable 2....114
DPF Inlet - Clean....115
DPF Inlet - Gouged....116
DPF Inlet - Ash....117
DPF Inlet - Dark Soot Rings....118
DPF Outlet - Soot Stains....119
DPF Outlet - Burn Marks from Welding....120
DPF Outlet - Excessive Soot Stains....121
DPF Outlet - Face Cracked....122
DPF Outlet - Coolant Staining....123
DPF Outlet - Melted....124
Expected Outcome....124
Follow-On Procedure....124
SCR Catalyst Inspection and Reuse Guidelines....125
Overview....125
Special Tools....125
Equipment Condition....125
Inspection Procedure....126
Reuse Guidelines....127
New Aftertreatment SCR....127
Iron Deposits on SCR Inlet....128
DEF Deposits on SCR Inlet....129
Media Erosion on SCR Inlet....130
Water Stains on SCR Inlet....131
Expected Outcome....131
Follow-On Procedure....131
Single Can Indexing....132
Overview....132
Special Tools....132
Equipment Condition....132
Procedure....132
Follow-On Procedure....133
2. Engine Compression Brake....133
Cummins® Interbrake....133
Overview....133
Jacobs for N13 Engines....134
Overview....134
3. Exhaust System....136
Aftertreatment Mounting w / A26....136
Horizontal w / Single Vertical....136
Overview....136
Horizontal w / Dual Vertical....137
Overview....137
Vertical w / Vertical....139
Overview....139
Day Cab....141
Horizontal / Single Vertical Tailpipe....141
Overview....141
Horizontal / Dual Vertical Tailpipe....142
Overview....142
Single Can....143
Removal....143
Overview....143