Åkerman EC230 & Volvo EC230B Excavator Workshop Repair Service Manual PDF Download - MVOLCOEC230.zip

A full workshop service and repair guide for the EC230 Åkerman, EC230B Akerman, and EC230B Volvo Excavators, containing everything needed to service, troubleshoot, fix, and rebuild these machines at a professional mechanic's level.

This workshop service & repair manual for the EC230 Åkerman, EC230B Akerman, and EC230B Volvo Excavators covers:

* Numbered table of contents easy to use so that you can find the information you need fast.

* Detailed sub-steps expand on repair procedure information

* Numbered instructions guide you through every repair procedure step by step.

* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.

* Notes, cautions and warnings throughout each chapter pinpoint critical information.

* Bold figure number help you quickly match illustrations with instructions.

* Detailed illustrations, drawings and photos guide you through every procedure.

* Enlarged inset helps you identify and examine parts in detail.

99535 - EC230B Volvo (5252-9999) Excavators Parts Manual.pdf

EC230 Åkerman Excavators Service Repair Manual.pdf

EC230B Volvo Excavators Service Repair Manual.pdf

Pages: 1,568 pages

File Format: PDF (bookmarked, Searchable, Printable, high quality)

Language: English

MAIN SECTIONS

0 - GENERAL

1 - STANDARD PARTS, SERVICE

2 - ENGINE WITH MOUNTING AND EQUIPMENT

3 - ELEC. SYSTEM; WARNING SYSTEM; INFORMATION SYSTEM; INSTRUMENTS

4 - POWER TRANSMISSION

5 - BRAKE

7 - FRAME; SPRINGS; DAMPING; AXLE SUSPENSION; WHEEL_TRACK UNIT

8 - MACHINERY HOUSE; CAB; EXTERIOR TRIM PARTS ANYWHERE

9 - HYDRAULIC SYSTEM; DIGGING_HANDLING_GRADING EQUIPM.; MISC EQUIPM

TABLE OF CONTENTS

99535 - EC230B Volvo (5252-9999) Excavators Parts Manual....2

0 - Foreword....3

0 - GENERAL....4

03 - SPECIFICATIONS....5

Product identification plate....6

2 - ENGINE WITH MOUNTING AND EQUIPMENT....7

21 - ENGINE....8

Camshaft....9

Crankshaft and related parts....11

Cylinder block....13

Cylinder head....15

Cylinder liner and piston....17

Engine Td 063 Kie....19

Engine mounting....21

Flywheel housing....23

Oil sump....25

Repair kits for engine....26

Timing gear casing....30

22 - LUBRICATING SYSTEM....32

Lubricating oil system....33

Oil cooler....35

Oil filter....37

Oil pump....39

23 - FUEL SYSTEM....41

Extra fuel filter 14257924....42

Feed pump....44

Fuel filter....46

Fuel pipes, injectors....48

Fuel pump....50

Fuel system-[3732]....52

Fuel system....54

Fuel tank....56

Injection pump with drive....58

Injection pump....59

Injector....62

25 - INLET & EXHAUST SYSTEM....64

Air filter....65

Exhaust manifold and installation components....66

Exhaust system....67

Induction manifold with fitting parts....69

Inlet system....70

Intercooler....72

Turbo charger....74

Turbocharger with fitting parts....76

26 - COOLING SYSTEM....78

Cooling system....79

Expansion tank with fitting parts....81

Expansion tank, Cab elevation 1220mm. 14260597....83

Fan and installation components....85

Radiator with fitting parts-[3414]....87

Radiator....89

Water pump and thermostat....91

27 - ENGINE CONTROL....94

Fuel miser....95

Hydraulic cylinder-[3234]....97

Potentiometer....99

Stop control....100

Throttle control....102

3 - ELECTRICAL; WARNING; INFORMATION; INSTRUMENTS....104

31 - BATTERY....105

Battery, assembly SER NO -4733....106

Battery, assembly SER NO 4734-....108

32 - ALTERNATOR; CHARGE REGULATOR....110

Alternator with assembling details 080 A 14259280....111

Alternator, 080a 14259280....112

Alternator, assembly....114

Alternator....116

33 - STARTING SYSTEM....118

Starter element, assembly....119

Starter motor, mounting....121

Starter motor....122

35 - LIGHTING....125

Lighting, front....126

Lighting, rear....128

Working lamp on boom....129

36 - OTHER ELECTRICAL EQUIPMENT....131

Cirkulation pump 14256586....132

Compressor horn....134

El.engine heater 14255254....135

Electric insatallation onbackhoe equipment....137

Electric insatallation onfront shovel equipm....139

Electric inst. of hammer_shears for adj. boom in base machine....141

Electric installation for Compressor 14256846....143

Electric installation for hydraulic hammer 14261292....144

Electric installation for materials handling equipment. 14258081, 14258084....145

Electric installation forslope bucket_grab equipm.in base machine....147

Electric installation of hammer_shears for mono- bloc boom 14257946....149

Electric installation on boom, matreials handl. equipm. 14258081....151

Electric intallation of hammer_shears on monoboomin base machine 14258074....153

Lunch box heater 14254176....155

Magnet equipment Ohio, Eletric installation 015 kw alternator 14263368....157

Magnet equipment Ohio, alternator 015 kw 14263368....160

Magnet equipment Ohio, alternator anchorage 14263368....162

Magnet equipment Ohio, electric installation on handling boom and arm 14263368....164

Magnet equipment Älmhult Electric intallation 009 Kw Alternator 14265072 SER NO 4549-....166

Magnet equipment Älmhult,electric installation on scrap handling equipment 14265072 SER NO 4549-....168

Magnet equipment, Älmhultalternator installation 14265072....170

Rotating beacon....172

Windscreen wiper, lower....174

Windscreen wiper, upper....176

Windshield washer 14253371 SER NO - 4482, STD SER NO 4483 -....178

37 - CABLE; FUSE; RELAY....180

Cable harness, Side panel, Lh....181

Cable harness, Side panel, Rh....183

Cable harness, upper section....185

Cable harnesses, cab....187

Electric installation on driver's seat....189

Electrical distribution box....193

Electrical distribution unit, relay....195

Magnet equipment Ohio, Electrical distribution unit 14263368....197

Magnet equipment Ohio, controller unit 14263368....199

Magnet equipment Ohio, disconnector unit 14263368....200

Magnet equipment Ohio, instrument box 14263368....202

Magnet equipment Älmhult,electric distr. unit 14265072....204

Main fuse box....206

38 - INSTRUMENT; SENSOR; WARNING & INFORMATION SYSTEM....208

Electric installation for load limiting device 14248197....209

Engine control panel....211

Magnet equipment Ohio_älmhult Instrument box, cab 14263368 14265072....213

Switch panel. SER NO -4709....215

Switch panel. SER NO 4710-....217

39 - MISCELLANEOUS....219

Radio installation Converter....220

4 - POWER TRANSMISSION....222

42 - TRANSMISSION; HYDRAULIC CONTROL....223

Pedal valve with foot rest....224

Pedal valve-[2219]....226

Pedal valve....227

43 - GEARBOX....229

Assembly pump gear box....230

Planetary drive....231

Pump gear box....233

Swing gearbox....235

44 - HYDROSTATIC DRIVE....237

Hydraulic motor, slew gear box....238

Hydraulic system crawler....240

Hydraulics in long undercarriage. C-C 003,73....242

Hydraulics in short undercarriage. C-C 003,35....245

Travel motor hydraulics, servo hydraulics....248

Turning joint....251

7 - FRAME; SPRINGS; DAMPING; AXLE SUSPENSION; WHEEL_TRACK UNIT....253

71 - FRAME....254

Counterweights 14261186, 14261187....255

Undercarriage....256

77 - WHEELS; TRACKS; TYRE; HUB; DRUM....258

Bottom roller....259

Crawler track 14266172....260

Crawler unit....261

Front wheel, spring package and tension cylinder....263

Top roller 14261274....265

Track assembly. Short undercarriage....267

Track assembly....269

Track chain....271

8 - MACHINERY HOUSE; CAB; EXTERIOR TRIM PARTS ANYWHERE....273

81 - CAB, NAKED; CANOPY....274

Cab body and operators area....275

Cab elevation on superstructure, 1220 mm 14260597....277

Cab elevation on superstructure, 600 mm_ 1220 mm 14260534....279

Door....281

Operator's cab....283

Side panel, Lh....284

Side panel, Rh....286

82 - ENGINE HOOD; MUDGUARD; FOOT STEP....288

Casing over battery....289

Door Lh, rear-[1559]....291

Door Lh, rear....293

Door Rh, rear....295

Door, LH....297

Door, RH....299

Engine cover, Centre....301

Engine cover, Rear....303

Hatch Front....305

Hatch-[1628]....307

Hatch....309

Hutch over engine....311

83 - DOORS; HATCH; COVER PLATE, (all)....313

Door SER NO - 4417....314

Door SER NO 4418 -....316

84 - TRIM PART; OUTSIDE; GLASS; SEALING MOULDING....318

Entire unbreak.windscr. 14262514....319

Front window Lifting device....321

Front window....323

Rear view mirror....326

Sliding window SER NO 4418 -....328

Window lifts....330

Windows....332

85 - CAB INTERIOR; UPHOLSTERY....335

Cabin coating....336

Drivers seat with fitting part....338

Operator seat Be-ge....340

Operator seat Viking....342

Operator's seat Be-ge....344

Operator's seat with fitting parts....346

87 - AIR CONDITIONING UNIT....348

Air duct Cab....349

Air inlet....351

Cab heater....353

Compressor with fitting parts. Cooling agent, R012 14256846....355

Condenser with fitting parts. Cooling agent R012 14256846....357

Diode....359

Evaporator with fitting parts Cooling agent, R012 14256846....361

Heater control....363

Heater, diesel, installation 14263505....365

Heater, diesel....367

Radiator with fitting parts....369

Timer....371

88 - INTERIOR EQUIPMENT....373

Interior components....374

Sun visor 14247059....377

89 - MISCELLANEOUS....378

Cat-walk 14241012....379

Cooler protection SER NO 4913-, 14268198....381

Jalusi Rear window 14250379 SER NO -3228, 14302328 SER NO 3229-....383

Ladder with cage 14022280....385

Protection over drivers cab 14261347....386

Sign plates and decals....388

Sign plates and transfer,inner location....392

Sign plates and transfer,outer location....394

Sun visor Outer 14250635....396

Tools 14249656....398

Tropic roof 14244816....400

Windscreen protection 14246974, 14247182, 14253611....402

Windscreen protection 14259352 14262775....404

Windscreen protection incl. roof guard 14260384 14262776....406

9 - HYDRAULIC SYSTEM; DIGGING_HANDLING_GRADING EQUIPMENT; MISCELLANEOUS....408

91 - WORKING HYDRAULIC; SERVO HYDRAULICS....409

Air filter retainer....414

Anticavitation valve....416

Backhoe hydraulics, boom 5.20m....417

Base machine hydraulics for hammer_shears on adjustable boom 14261296....420

Base machine hydraulics for hammer_shears on adjustable boom. 14261296....422

Base machine hydraulics for hammer_shears on monobloc boom. 14261294....424

Button operated slope bucket_grab hydraulics onadj. boom. 14261297....427

Connection block with hoses....429

Connection board....430

Control block for end position damp-[5734]....432

Control block for end position damp....433

Control block, hammer and shears....435

Control block, travel_servo....437

Control block....438

Control pressure valve-[5904]....440

Control pressure valve....442

Control valve block....444

Electric valve block, extra....446

Extra valve block....447

Face shovel equipment, boom....448

Face shovel equipment, dipper arm....451

Filter box....453

Four-way valve Primary....455

Four-way valve for hammer_shears-[5255]....457

Four-way valve for hammer_shears....458

Four-way valve....460

Four-way valves Primary....462

Four-way valves, Secondary....464

Fuel miser valve....466

Guide block for hydraulic hammer....467

Hammer hydraulics for dipper arm incl. shut-offcocks. 14254988, 14254990, 14254992....469

Hammer hydraulics in base machine, 2 pumps. 14261292....471

Hammer hydraulics on dipper arm, 2.25 m, 2.80 m, 3.30 m. 14254986, 14254989, 14254991....473

Hammer hydraulics on monoboom, 5.20 m and 5.70 m 14254205, 14260975....475

Hammer_shears hydraulics on adjustable boom. 14261703....477

Hand pump....479

High speed valve-[0258]....481

High speed valve....482

Hose rupture valve 14260953, 14260954, 14261001....483

Hose rupture valve, dipper arm cylinder....485

Hose rupture valve,dipperarm cylind.mtrl.handl.eq 14247490,14266898....487

Hydr. quick fit equipm. on long dipper arm 14255215, 14255217....489

Hydr. quick fit equipm. on mono boom 14249783....491

Hydr. quick fit equipm. on short dipper arm, 2.25m 14263409....493

Hydr. quick fit equipm. on super structure 14246054....495

Hydraulic equipment, adjustable boom 14261001....496

Hydraulic line, servo pump....499