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Ducati Superbike 1098 1098S 2007 Workshop Service & Repair Manual PDF Download - ducati-1098-1098s-repair-service-manual.zip

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Ducati 1098, 1098S Repair Service Manual


This full workshop repair manual covers the 2007 Ducati 1098 and 1098S, packed with the same service information professional technicians rely on to service, diagnose, fix and fully restore or rebuild your motorcycle.


Ducati 1098, 1098S workshop service & repair manual includes:


* Numbered table of contents easy to use so that you can find the information you need fast.


* Detailed sub-steps expand on repair procedure information


* Numbered instructions guide you through every repair procedure step by step.


* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.


* Notes, cautions and warnings throughout each chapter pinpoint critical information.


* Bold figure number help you quickly match illustrations with instructions.


* Detailed illustrations, drawings and photos guide you through every procedure.


* Enlarged inset helps you identify and examine parts in detail.


PRODUCT DETAILS:


Total Pages/Size: 714 pages


File Format: PDF (bookmarked, ToC, Searchable, Printable, high quality)


Language: English


Delivery: instant download link displayed on page & emailed to you after checkout


Protection: DRM-free; without any restriction


General 0


Information about the model 0


Technical data 0


Use and maintenance 0


Fairings 0


Controls - Devices 0


Wheels - Suspension - Brakes 0


Frame 0


Fuel / Exhaust System 0


Injection - ignition system 0


Engine 0


Electric system 0


Section A


General 0


1 - How to use this manual 3


Layout of the manual 4


2 - Symbols - Abbreviations - References 5


Product specifications 6


3 - Hazardous Products - Warnings 8


General safety rules 8


General maintenance indications 10


Section B


Information about the model 0


1 - Identification data 3


Identification data for the Superbike 1098 3


Section C


Technical data 0


1.1 - Technical specifications 3


General 3


Colours 4


Transmission 4


Timing system/valves 5


Crankshaft 5


Cylinder/Piston 5


Gearbox 6


Cooling system 6


Front wheel 6


Front suspension (1098) 6


Front suspension (1098S) 7


Rear wheel 7


Rear suspension (1098) 7


Rear suspension (1098S) 7


Hydraulic brakes 8


Charging system/alternator 8


Injection - ignition system 8


Fuel system 8


Lights/instrument panel 9


1.2 - Dimensions 10


2 - Fuel, lubricants and other fluids 11


3 - Torque settings 12


Frame torque settings 12


Engine torque settings 13


4 - Service tools 16


Special tools for the engine 16


Special tools for the frame 22


Section D


Use and maintenance 0


1 - Preliminary checks 3


Running-in precautions 3


Pre-ride checks 4


2 - Starting - Engine warmup 5


Starting the engine 5


3 - Routine maintenance table 6


Programmed maintenance plan: operations to be carried out by the dealer 6


Programmed maintenance plan: operations to be carried out by the dealer 8


4 - Maintenance operations 9


Checking the engine oil level 9


Changing the engine oil and filter cartridge 10


Checking valve clearances 13


Adjusting the valve clearances 14


Checking the coolant level 15


Change the coolant 16


Changing and cleaning the air filters 17


Changing the brake fluid 19


Draining the braking circuit 22


Fill the brake system with fluid 24


Changing the clutch fluid 27


Draining the clutch hydraulic circuit 28


Filling the clutch circuit 30


Adjusting the steering head bearings 32


Adjusting the chain tension 33


Checking brake pad wear and changing brake pads 35


Adjusting the throttle cable 38


Adjusting the clutch lever and front brake lever 40


Adjusting the position of the gearchange and rear brake pedals 41


Adjusting the front fork 42


Adjusting the rear shock absorber 43


Adjusting the rear ride height 45


5 - Diagnostic instruments 47


Description of the Ducati Diagnostic System instrument 48


Tester power supply 50


DDS tester 53


Checking and adjusting timing belt tension 54


Resetting the throttle position sensor (TPS) 58


Adjusting the idle speed 62


Checking the engine oil pressure 66


Cylinder compression test 71


Fuel pressure test 74


Immobilizer override procedure 77


Guided diagnosis 81


Testing the battery charging system 84


Deactivating the “maintenance” indication on the instrument panel 87


Icons table 90


Section E


Fairings 0


1 - Headlight shell - rear-view mirrors 3


Removal of the rear-view mirrors 4


Refitting the rear-view mirrors 5


Removal of the headlight shell 6


Refitting the headlight shell 8


2 - Fairing panels 11


Removal of the side fairings 12


Removal of the front shield 14


Refitting the front shield 14


Refitting the side fairings 15


3 - Seat - seat cowling and side panels 17


Removal of the seat 18


Removal of the side panels and seat cowling 19


Refitting the side panels and seat cowling 22


Refitting the seats 26


Refitting the pillion seat 27


4 - Front mudguard 28


Removal of the front mudguard 28


Refitting the front mudguard 29


Section F


Controls - Devices 0


1 - Throttle and choke controls 3


Adjusting the throttle cable 4


Removal of the throttle cable 4


Refitting the throttle twistgrip 5


2 - Hydraulic clutch control 7


Removal of the clutch master cylinder assembly 8


Refitting the clutch master cylinder assembly 9


Removal of the clutch slave cylinder 11


Refitting the clutch slave cylinder 13


3 - Front brake control 16


Removal of the front brake master cylinder 17


Refitting the front brake master cylinder 18


4 - Rear brake control 19


Removal of the complete rear brake control 20


Disassembly of the rear brake master control 21


Refitting the rear brake control 22


5 - Gearchange control 23


Removal of the complete gearchange control 24


Disassembly of the gearchange control 25


Refitting the gearchange control 26


Section G


Wheels - Suspension - Brakes 0


1 - Front wheel 3


Removal of the front wheel 4


Overhauling the front wheel 6


Refitting the front wheel 9


2 - Front fork (1098) 11


Removal of the front forks 12


Overhauling the front forks 13


Refitting the front forks 20


3 - Hydraulic front brake 22


Maintenance operations 23


Removal of the front brake system 24


Refitting the brake discs 26


Overhauling the front brake components 27


Refitting the front brake system 28


4 - Rear wheel 30


Removal of the rear wheel 31


Overhauling the rear wheel 32


Refitting the rear wheel 33


5 - Rear swingarm 34


Removal of the rear eccentric hub 35


Removal of the rear eccentric hub 37


Removal of the swingarm 39


Inspecting the swingarm pivot shaft 41


Overhauling the rear swingarm 42


Refitting the swingarm 46


6 - Hydraulic rear brake 48


Removal of the rear brake caliper 49


Removal of the rear brake disc 50


Refitting the rear brake caliper 51


7 - Rear suspension 52


Rear suspension system 53


Removal of the rear shock absorber 54


Overhauling the rear shock absorber 55


Removal of the rear suspension rocker arm 56


Overhauling the rear suspension rocker arm 57


Disassembly and overhaul of the shock absorber tie-rod 58


Refitting the rear suspension 59


8 - Final drive 61


Inspecting the final drive 62


Removal of the front sprocket 63


Refitting the front sprocket 65


Renewal of the rear sprocket 67


Refitting the rear sprocket 68


Washing the chain 69


Lubricating the chain 69


Section H


Frame 0


1 - Handlebars 3


Removal of the handlebars 4


Refitting the handlebars 5


2 - Steering 6


Adjusting the steering head bearings 7


Steering angle adjustment 8


Removal of the steering head components 9


Refitting the steering head components 11


3 - Steering damper (1098) 14


Removal of the steering damper 15


Refitting the steering damper 16


4 - Footrest brackets 17


Removal of the footrests 18


Refitting the footrests 19


5 - Stands 20


Removal of the sidestand. 21


Refitting the sidestand 23


6 - Frame inspection 24


Disassembly of structural components and the frame 25


Checking the frame 29


Reassembly of structural components and the frame 31


7 - Number plate holder 33


Removal of the number plate holder 34


Section L


Fuel / Exhaust System 0


2 - Fuel tank 3


Removal of the fuel tank 4


Removal of the fuel filler cap assembly 6


Refitting the fuel filler cap assembly 7


Renewal of the fuel tank flange 8


Refitting the fuel tank flange 9


Refitting the fuel tank 10


6 - Airbox - Throttle Body 14


Removal of the throttle body 15


Refitting the airbox and throttle body 23


7 - Air intake 29


Removal of the air filters 30


Refitting the air filters 31


8 - Exhaust system 32


Removal of the exhaust system 33


Refitting the exhaust system 37


Section M


Injection - ignition system 0


2 - Fuel injection-ignition system 3


3 - System components 4


Electronic Control Unit (ECU) 4


Removal of the battery support 6


Refitting the battery support 9


Electric injector 14


Air pressure sensor 15


Coolant temperature sensor 16


Air temperature sensor 17


Ignition coils 18


Throttle Position Sensor (TPS) 21


Rpm/timing sensor 22


Injection relay 23


CAN Line 24


Section N


Engine 0


1 - Removal–refitting of the engine assembly 5


Removal of the engine 6


Refitting the engine 9


2.1 - Lubrication system: oil pump 10


Removal of the oil pump 11


Disassembly of the oil pump 12


Reassembly of the oil pump 13


Refitting the oil pump 14


2.2 - Lubrication system: oil cooler 15


Removal of the lubrication system 16


Oil cooler inspection 18


Refitting the lubrication system 18


3.2 - Cooling system: radiator 20


Removal of the radiator 21


Renewal of the cooling fan 23


Refitting the radiator 24


Removal of the cooling system hoses and unions 26


Refitting the cooling system hoses and unions 29


3.3 - Cooling system: water pump 32


Removal of the water pump 33


Refitting the water pump 36


4.1 - Cylinder head assemblies: checks and adjustments 41


Checking and adjusting the valve clearances 42


Checking valve lift 44


Checking the engine timing 46


4.2 - Cylinder head assemblies: timing 49


Removal of the timing belt covers 50


Removal of the tensioner pulley/timing belt 51


Removal of the camshaft pulleys/idler pulley 51

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