John Deere 954 1104 1204 1354 1404 6095B 6110B 6120B 6135B 6140B Tractor Diagnostic Service Manual TM701819 PDF - MJODTM701819.zip
Full service and testing manual offering complete diagnostics plus electrical wiring schematics for John Deere 2WD or MFWD Tractors models JD954, 6095B, JD1104, 6110B, JD1204, JD1354 and 6135B (Stage III Tractors), containing the workshop data needed to service, troubleshoot, and rebuild these machines the way expert technicians do.
Operation and Tests workshop manual covering John Deere Tractors JD954, 6095B, JD1104, 6110B, JD1204, JD1354, 6135B contains:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.
tm701819 - JD954, 6095B, JD1104, 6110B, JD1204-A, 6120B,JD1354-A, 6135B, JD1404-A, and 6140B Tractors Diagnosis and Tests Technical Manual.pdf
tm701819 - JD954, 6095B, JD1104, 6110B, JD1204-A, 6120B,JD1354-A, 6135B, JD1404-A, and 6140B Tractors Diagnosis and Tests Technical Manual.epub
Total Pages: 1,642 pages
File Format: PDF (bookmarked, ToC, Searchable, Printable, high quality)
Language: English
MAIN SECTIONS
Foreword
General
Safety
Tractor Specifications
Serial Number Locations
Diagnostic and Testing Procedures
General References
Diagnostic Trouble Codes
TCU Code Diagnostics
ECU Code Diagnostics
ICC Code Diagnostics
Observable Symptoms
Engines
Fuel and Air
Electrical
Power Train Symptoms
Drive System Symptoms
Brake System Symptoms
Hydraulic System Symptoms
Steering System Symptoms
Engine
General Information
Test Procedures and Adjustments
Cooling System
Component Information
Fuel and Air
General Information
Fuel and Air Theory of Operation
Component Information
Electrical System
General Information
Tests and Adjustments
Theory of Operation
Wiring Schematics
Control Units
General References
Tests and Adjustments
TCU
ECU
ICC
Power Train
General Information
Test Procedures and Adjustments
Dry Traction Clutch Diagnostics
Wet Traction Clutch Diagnostics
Collar Shift Transmission Diagnostics
Top Shaft Synchronized (TSS) Transmission Diagnostics
Component Information
Drive System
General Information
MFWD Diagnostics
Power Take Off (PTO) Diagnostics
Differential and Final Drive Diagnostics
Component Information
Brakes
General Information
Test Procedures and Adjustments
Brake System Diagnostics
Component Information
Hydraulics
General References
Hydraulic Calibrations, Preliminary Checks and Operational Checks
Hydraulic Theory of Operation
Mechanical Hitch Theory of Operation
Mid-Mount SCV Theory of Operation
Rear SCV Theory of Operation
Hydraulic Trailer Brake Theory of Operation
Hydraulic Schematics
Hydraulic Component and Connector Information
Hydraulic Tests and Adjustments
Steering
General Information
Test Procedures and Adjustments
Steering System Diagnostics
Component Information
Operator’s Station
General Information
Test and Adjustment Procedures
Air Conditioning and Heating Diagnostics
Component Location
Service Tools
General References
Dealer Fabricated Tools
Service Tools and Kits
TABLE OF CONTENTS....1
Section 210: General....28
Group 05: Safety....28
Recognize Safety Information....33
Understand Signal Words....34
Follow Safety Instructions....35
Prepare for Emergencies....36
Wear Protective Clothing....37
Protect Against Noise....38
Handle Fuel Safely—Avoid Fires....39
Handle Starting Fluid Safely....40
Fire Prevention....41
In Case of Fire....42
Avoid Static Electricity Risk When Refueling....43
Keep ROPS Installed Properly....45
Use Foldable ROPS and Seat Belt Properly....46
Stay Clear of Rotating Drivelines....47
Use Steps and Handholds Correctly....49
Read Operator’s Manuals for ISOBUS Controllers....50
Use Seat Belt Properly....51
Operating the Tractor Safely....52
Avoid Backover Accidents....54
Limited Use in Forestry Operation....55
Operating the Loader Tractor Safely....56
Keep Riders Off Machine....57
Instructional Seat....58
Use Safety Lights and Devices....59
Transport Towed Equipment at Safe Speeds....60
Use Caution on Slopes, Uneven Terrain, and Rough Ground....62
Freeing a Mired Machine....63
Avoid Contact with Agricultural Chemicals....64
Handle Agricultural Chemicals Safely....65
Handling Batteries Safely....67
Avoid Heating Near Pressurized Fluid Lines....459
Remove Paint Before Welding or Heating....70
Handle Electronic Components and Brackets Safely....71
Practice Safe Maintenance....72
Avoid Hot Exhaust....74
Clean Exhaust Filter Safely....75
Work In Ventilated Area....78
Support Machine Properly....79
Prevent Machine Runaway....80
Park Machine Safely....81
Transport Tractor Safely....82
Service Cooling System Safely....444
Service Accumulator Systems Safely....84
Service Tires Safely....85
Service Front-Wheel Drive Tractor Safely....86
Tightening Wheel Retaining Bolts/Nuts....87
Avoid High-Pressure Fluids....88
Do Not Open High-Pressure Fuel System....89
Store Attachments Safely....90
Decommissioning — Proper Recycling and Disposal of Fluids and Components....91
Work in Clean Area....92
Service Machines Safely....93
Illuminate Work Area Safely....460
Use Proper Lifting Equipment....95
Construct Dealer-Made Tools Safely....96
Use Proper Tools....97
Group 10: Tractor Specifications....29
Machine Specifications (JD954, JD1104, JD1204-A, JD1354-A, and JD1404-A Tractors)....100
Machine Specifications (6095B, 6110B, 6120B, 6135B, and 6140B Tractors)....102
Machine Dimensions and Weights (JD954, JD1104, JD1204-A, JD1354-A, and JD1404-A Tractors)....105
Machine Dimensions and Weights (6095B, 6110B, 6120B, 6135B, and 6140B Tractors)....107
Ground Speeds (JD954, JD1104, JD1204-A, JD1354-A, and JD1404-A Tractors)....109
Ground Speeds (6095B, 6110B, 6120B, 6135B, and 6140B Tractors)....113
Tightening Torque of Important Component Fasteners....117
Metric Bolt and Screw Torque Values....118
Unified Inch Bolt and Screw Torque Values....120
Sealants and Adhesives Cross-Reference Chart....122
How To Dispense/Apply/Assemble Gasket Sealants....124
Face Seal Fittings Assembly and Installation—All Pressure Applications....125
Metric Face Seal Fitting Torque Chart—Standard Pressure Applications....126
SAE Face Seal Fitting Torque Chart—Standard Pressure Applications....128
Metric Face Seal Fitting Torque Chart—High Pressure Applications....130
SAE Face Seal Fitting Torque Chart—High Pressure Applications....132
Group 15: Serial Number Locations....30
Serial Numbers....135
Identification Plates....136
Record Tractor/Environment Information Serial Number....137
Record MFWD Front Axle Serial Number....138
Record Engine Serial Number....139
Record Transmission Serial Number....140
Group 20: Diagnostic and Testing Procedures....30
General Troubleshooting Information....143
Group 25: General References....30
Bolt and Cap Screw Torque Values....146
Glossary of Terms....147
Wiring Diagram and Schematic Information....713
Electrical Schematic Symbols....152
Reading Wiring Schematics and Diagrams....155
Visually Inspect Electrical System....159
Seven-Step Electrical Procedure....160
Using a Probe Light....163
Circuit Types....165
Circuit Malfunctions....505
Troubleshooting Circuit Malfunctions....505
Understanding Electrical vs. Electronic Circuits....175
Intermittent Electronic Problems....178
Relay Circuit Types....182
Using a Digital Multimeter....195
Troubleshooting Unresolved Problems....197
Section 211: Diagnostic Trouble Codes....198
Group CCU: CCU Code Diagnostics (JohnDeere Engine)....198
CCU - Non-Tractor CCU Codes....198
CCU 000096.03 - Fuel Level Sensor Circuit Fault....198
CCU 000096.04 - Fuel Level Sensor Circuit Fault....198
CCU 000161.02 - Reverse Sun Gear Speed Fault....198
CCU 000237.02 - VIN Security Data Conflict....198
CCU 000237.14 - VIN Security Not Enabled....198
CCU 000237.31 - VIN Security Messages Missing....198
CCU 000628.02 - CCU EOL Data Checksum Error....198
CCU 000629.12 - CCU Control Unit Fault....198
CCU 000630.14 - Rear PTO Configuration Invalid....198
CCU 001638.00 - Hydraulic Oil Temperature Very Hot....198
CCU 001638.03 - Hydraulic Oil Temperature Sensor Circuit Voltage High....198
CCU 001638.04 - Hydraulic Oil Temperature Sensor Circuit Voltage Low....198
CCU 001638.16 - Hydraulic Oil Temperature High....198
CCU 001883.00 - Rear PTO Overspeed....198
CCU 001883.01 - Rear PTO Underspeed....198
CCU 002818.31 - Operator Presence Switch Not Activated....198
CCU 003509.03 - Sensor Supply Voltage Out of Range High....198
CCU 003509.04 - Sensor Supply Voltage Out of Range Low....198
CCU 521155.05 - PTO Lube Solenoid Circuit Fault....198
CCU 521155.06 - PTO Lube Solenoid Circuit Fault....198
CCU 523316.04 - CCU Switched Supply Voltage Low....198
CCU 523839.02 - Hand Brake Switch Conflict....198
CCU 523908.02 - Rear PTO External Switch Conflict....198
CCU 524037.02 - MFWD Switch Circuit Fault....198
CCU 524223.03 - Differential Lock Circuit Voltage High....198
CCU 524224.14 - PTO Switch Voltage Mismatch....198
CCU 524235.05 - MFWD Solenoid Circuit Fault....198
CCU 524252.05 - Rear PTO Solenoid Circuit Fault....198
CCU 524255.31 - Rear Remote PTO Enabled....198
CCU 600006.31 - Default DTC....198
Group ECU(1): ECU Code Diagnostics (JohnDeere Engine)....199
ECU - Non-Tractor ECU Codes....333
ECU 000084.31 - ECU Calculated Vehicle Speed and CAN bus Vehicle Speed Mismatch....199
ECU 000152.12 - Control Unit Fault....199
ECU 000152.14 - Control Unit Fault....199
ECU 000152.16 - Control Unit Fault....199
ECU 000237.02 - VIN Security Data Invalid....199
ECU 000237.13 - VIN Option Code Security Data Conflict....199
ECU 000237.31 - VIN Security Data Missing....199
ECU 000695.19 - Unapproved Engine Speed Request....199
ECU 000876.05 - Air Conditioner Compressor Clutch Circuit Open....199
ECU 000876.06 - Air Conditioner Compressor Clutch Circuit Short To Ground....199
ECU 001069.31 - Tire Size Error....199
ECU 001110.31 - Engine Protection Shutdown....199
ECU 001351.05 - Air Brake Compressor Clutch Open Circuit....199
ECU 001351.06 - Air Brake Compressor Clutch Short To Ground....199
ECU 001550.05 - Air Conditioner Compressor Clutch Under-Current....199
ECU 001550.06 - Air Conditioner Compressor Clutch Over-Current....199
ECU 003353.31 - Alternator Not Charging With Engine Running....199
ECU 003695.03 - Diesel Particulate Filter Regeneration Inhibit Switch Shorted To Battery....199
ECU 003695.04 - Diesel Particulate Filter Regeneration Inhibit Switch Shorted To Ground....199
ECU 003695.05 - Diesel Particulate Filter Regeneration Inhibit Switch Circuit Open....199
ECU 003695.13 - Diesel Particulate Filter Regeneration Inhibit Switch Out Of Calibration....199
ECU 003695.14 - Diesel Particulate Filter Regeneration Special Instructions....199
ECU 003696.03 - Diesel Particulate Filter Regeneration Force Switch Shorted To Battery....199
ECU 003696.04 - Diesel Particulate Filter Regeneration Force Switch Shorted To Ground....199
ECU 003696.05 - Diesel Particulate Filter Regeneration Force Switch Current Low....199
ECU 003711.14 - Exhaust Temperature Management Failure Special Instructions....199
ECU 003711.31 - DOC Inlet Temperature Not Reached During ETM....199
ECU 523744.09 - Air Conditioner Compressor Clutch Status Message Missing....199
ECU 524225.31 - Engine Start Protection Bypass Detected....199
Group ECU(2): ECU Code Diagnostics (Supplier Engine)....199
ECU - Non-Tractor ECU Codes....333
Group ICC: ICC Code Diagnostics (JohnDeere Engine)....200
ICC - Non-Tractor ICC Codes....200
ICC 000237.02 - VIN Security Data Conflict....200
ICC 000237.31 - VIN Security Messages Missing....200
ICC 000628.12 - ICC Programming Fault....200
ICC 000630.02 - ICC Calibration Fault/Data Invalid....200
ICC 002818.31 - Operator Presence Switch Not Activated....200
ICC 600006.31 - Default DTC....200
Group PTR: PTR Code Diagnostics....200
PTR 000070.14 - Park Brake Switch....200
PTR 000084.07 - Excessive Wheel Speed Detected During Calibration....200
PTR 000158.01 - System Switched Voltage Low....200
PTR 000162.02 - High/Low Switch Circuit Conflict....200
PTR 000162.31 - High/Low Switch Stuck....200
PTR 000190.18 - Engine Speed Missing During Shift....200
PTR 000191.00 - Transmission Overspeed During Calibration....200
PTR 000191.17 - Top Shaft Speed Too Low....200
PTR 000598.02 - Clutch Switch Open With Pedal Up....200
PTR 000598.03 - Clutch Switch Signal Failed Low....200
PTR 000598.04 - Clutch Switch Signal Failed Low....200
PTR 000628.02 - EOL Check Sum Error....200
PTR 000629.12 - PTR Control Unit Fault....200
PTR 000630.13 - Tractor Model Out Of Range/Transmission Calibration Value High....200
PTR 000630.14 - Tractor Model Out Of Range/Transmission Calibration Value High....200
PTR 000752.03 - Power Shuttle Potentiometer Input Voltage High....200
PTR 000752.04 - Power Shuttle Potentiometer Input Voltage Low....200
PTR 000761.00 - Transmission Forward Range Pressure High....200
PTR 000761.03 - Transmission Forward Range Sensor Voltage High....200
PTR 000761.04 - Transmission Forward Range Sensor Voltage Low....200
PTR 000761.31 - Transmission Forward Range Pressure Circuit Fault....200
PTR 000763.00 - Transmission Reverse Range Pressure High....200
PTR 000763.03 - Transmission Reverse Range Sensor Voltage High....200