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International HVHD-Series HVMD-Series Truck 2018-2020 Workshop Repair Service Manual PDF - MINTHV1027584.zip

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Full service and repair documentation, including Electrical Wiring Diagrams, covering the International/Navistar HVHD-Series and HVMD-Series, packed with every technical detail needed to service, troubleshoot, fix, and rebuild these trucks to the standard of professional technicians.


The 2018–2020 International HV-Series Trucks workshop service repair manual contains:


* Numbered table of contents easy to use so that you can find the information you need fast.


* Detailed sub-steps expand on repair procedure information


* Numbered instructions guide you through every repair procedure step by step.


* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.


* Notes, cautions and warnings throughout each chapter pinpoint critical information.


* Bold figure number help you quickly match illustrations with instructions.


* Detailed illustrations, drawings and photos guide you through every procedure.


* Enlarged inset helps you identify and examine parts in detail.


PRODUCT DETAILS:


Total Pages: 2,238 pages


File Format: PDF (Internal Links, Bookmarked, Table of Contents, Searchable, Printable, high quality)


Language: English


0001027584 - 2018-2020 International HV Technician Manual (Service and Diagnostics), Revision 10.pdf


4328687 - Interactive Schematics User Guide.pdf


MAIN SECTIONS


0001027584 - 2018-2020 International HV Technician Manual (Service and Diagnostics), Revision 10...1


toc...3


Table of Contents...3


Safety Terminology...6


Safety Instructions...6


Work Area...6


Safety Equipment...6


Protective Measures...6


Vehicle...6


Engine...7


Fire Prevention...7


Batteries...7


Compressed Air...7


Tools...7


Fluids Under Pressure...8


Fuel...8


Removal of Tools, Parts, and Equipment...8


Frame...9


1. Frame and Bumper...11


Front Bumper...11


Overview...11


Removal...13


Overview...13


Special Tools...13


Equipment Conditions...13


Removal Procedure...14


Expected Outcome...14


Follow-On Procedure...14


Installation...15


Overview...15


Special Tools...15


Torque Specifications...15


Equipment Conditions...15


Installation Procedure...16


Follow-On Procedure...16


Pintle Hook...17


Overview...17


Tow Hook...18


Overview...18


Tow Pin...19


Overview...19


Front Axle...21


1. Front Axle...23


Non-Driving...23


Dana Spicer®...23


Overview...23


Service Information...24


Tech Tips...24


Meritor®...25


Overview...25


Service Information...26


Wheel Seals...27


Removal...27


Overview...27


Special Tools...27


Equipment Conditions...27


Procedure...27


Follow-On Procedure...30


Installation...31


Overview...31


Special Tools...31


Equipment Conditions...31


Procedure...31


Follow-On Procedure...33


Kingpins...35


Left Removal...35


Overview...35


Special Tools...35


Equipment Conditions...35


Procedure...35


Follow-On Procedure...38


Left Installation...39


Overview...39


Special Tools...39


Equipment Conditions...39


Procedure...39


Follow-On Procedure...42


Right Removal...43


Overview...43


Special Tools...43


Equipment Conditions...43


Procedure...43


Follow-On Procedure...46


Right Installation...47


Overview...47


Special Tools...47


Equipment Conditions...47


Procedure...47


Follow-On Procedure...50


Driving...51


Fabco®...51


Overview...51


Meritor®...52


Overview...52


Wheel Seals...54


Removal...54


Overview...54


Special Tools...54


Equipment Condition...54


Procedure...54


Follow-On Procedure...56


Installation...57


Overview...57


Special Tools...57


Equipment Condition...57


Procedure...57


Follow-On Procedure...59


Kingpins...60


Left Removal...60


Overview...60


Special Tools...60


Equipment Conditions...60


Procedure...60


Follow-On Procedure...66


Left Installation...67


Overview...67


Special Tools...67


Equipment Conditions...67


Procedure...67


Follow-On Procedure...74


Right Removal...75


Overview...75


Special Tools...75


Equipment Conditions...75


Procedure...75


Follow-On Procedure...81


Right Installation...82


Overview...82


Special Tools...82


Equipment Conditions...82


Procedure...82


Follow-On Procedure...89


Front Suspension...91


1. Suspension...93


Auxiliary Air Bags...93


Overview...93


Air Bag...94


Removal...94


Overview...94


Special Tools...94


Equipment Condition...94


Removal Procedure...95


Expected Outcome...95


Follow-On Procedure...95


Installation...96


Overview...96


Special Tools...96


Torque Specifications...96


Equipment Condition...96


Installation Procedure...97


Follow-On Procedure...97


Leaf Spring...98


Overview...98


Parabolic Taper Leaf Spring...100


Removal...100


Overview...100


Special Tools...100


Equipment Conditions...100


Procedure...101


Follow-On Procedure...101


Installation...102


Overview...102


Special Tools...102


Torque Specifications...102


Equipment Conditions...102


Procedure...103


Follow-On Procedure...104


Auxiliary Rubber Spring...105


Overview...105


Brakes...107


1. Air Brakes - Foundation...109


Disc Brakes...109


Front ...109


Overview...109


Caliper Removal...110


Overview...110


Special Tools...110


Equipment Condition...110


Removal Procedure...110


Follow-On Procedure...110


Caliper Installation...111


Overview...111


Special Tools...111


Equipment Condition...111


Installation Procedure...111


Follow-On Procedure...112


Rear...113


Overview...113


Caliper Removal...114


Overview...114


Special Tools...114


Equipment Condition...114


Removal Procedure...114


Follow-On Procedure...114


Caliper Installation...115


Overview...115


Special Tools...115


Equipment Condition...115


Installation Procedure...115


Follow-On Procedure...116


Drum Brakes...117


Front...117


Overview...117


Rear...118


Overview...118


Foot Brake Control Valve...119


Overview...119


Service Brake System...120


Overview...120


Foot Valve...121


Removal...121


Overview...121


Special Tools...121


Equipment Conditions...121


Removal Procedure...122


Follow-On Procedure...122


Installation...123


Overview...123


Special Tools...123


Torque Specifications...123


Equipment Conditions...123


Installation Procedure...124


Follow-On Procedure...124


Quick Release Valve...125


Removal...125


Overview...125


Special Tools...125


Equipment Conditions...125


Removal Procedure...126


Follow-On Procedure...126


Installation...127


Overview...127


Special Tools...127


Torque Specifications...127


Equipment Conditions...127


Installation Procedure...128


Follow-On Procedure...128


Spring (Park) Brake System...129


Spring Brake Modulator Valve...129


Overview...129


Slack Adjusters...130


Front Axle...130


Overview...130


Service Information...131


Pusher Axle...132


Overview...132


Rear Axle...133


Overview...133


Tag Axle...135


Overview...135


2. Air Brakes - Bendix...136


ABS / ATC / ESC...136


Overview...136


ABS...139


ATC...140


ESC...142


ABS Module...144


Removal...144


Overview...144


Special Tools...144


Equipment Conditions...144


Removal Procedure...145


Follow-On Procedure...146


Installation...147


Overview...147


Special Tools...147


Torque Specifications...147


Equipment Conditions...147


Installation Procedure...148


Follow-On Procedure...149


Modulator Valve...150


Removal...150


Overview...150


Special Tools...150


Equipment Conditions...150


Removal Procedure...151


Follow-On Procedure...151


Installation...152


Overview...152


Special Tools...152


Torque Specifications...152


Equipment Conditions...152


Installation Procedure...153

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