John Deere 5083E & 5093E Tractor Workshop Repair Service Manual (TM607019) - MJODTM607019.zip

A complete service and repair guide covering John Deere Tractors 5083E and 5093E (July 2013), packed with workshop details to help you maintain, fix, and service these machines just like an expert technician would.

The John Deere Tractors 5083E and 5093E workshop service repair manual contains:

* Numbered table of contents easy to use so that you can find the information you need fast.

* Detailed sub-steps expand on repair procedure information

* Numbered instructions guide you through every repair procedure step by step.

* Notes, cautions and warnings throughout each chapter pinpoint critical information.

* Bold figure number help you quickly match illustrations with instructions.

* Detailed illustrations, drawings and photos guide you through every procedure.

* Enlarged inset helps you identify and examine parts in detail.

tm607019 - 5083E and 5093E Tractors Repair Technical Manual (March 2015).pdf

tm607019 - 5083E and 5093E Tractors Repair Technical Manual (March 2015).epub

Total Pages: 1,006 pages

File Format: PDF/EPUB/MOBI/AZW (PC/Mac/Android/Kindle/iPhone/iPad; bookmarked, ToC, Searchable, Printable)

Language: English

MAIN SECTIONS

Foreword

General Information

Safety

General Specifications

Fuel and Lubricants

Serial Number Locations

Features and Accessories

Engine Repair

Engine

Cooling System

Fuel and Air Repair

Fuel System

Air Intake System

Speed Control Linkage

Electrical Repair

Battery, Starter and Alternator

Electrical System Components

Wiring Harness

Power Train Repair

Clutch Housing

PTO Clutch

PowrReverser™ Clutch

Transmission

Rear PTO Drive Shaft

Differential

Final Drives

Mechanical Front Wheel Drive

Steering and Brake Repair

Steering Repair

Brake Repair

Hydraulic Repair

Hydraulic Pump and Filter

Hydraulic Oil Cooler

Rockshaft

Selective Control Valve

Hydraulic Mid-Mount Control Valve

Hydraulic Trailer Brake Valve

Miscellaneous Repair

3-Point Hitch

Fenders

Hood

Operator Station Repair

Seat and Support

Control Console and Panel

Cab Components

Air Conditioning System

Heating System

Dealer Fabricated Tools

Dealer Fabricated Tools

tm607019 - 5083E and 5093E Tractors Repair Technical Manual (March 2015)

Table of Contents

Foreword

Section 10: General Information

Group 05: Safety

Recognize Safety Information

Understand Signal Words

Follow Safety Instructions

Prepare for Emergencies

Wear Protective Clothing

Protect Against Noise

Handle Fuel Safely—Avoid Fires

Fire Prevention

In Case of Fire

Use Foldable ROPS and Seat Belt Properly

Stay Clear of Rotating Drivelines

Use Steps and Handholds Correctly

Read Operator Manuals for ISOBUS Implements

Use Seat Belt Properly

Vibration

Operating the Tractor Safely

Avoid Backover Accidents

Limited Use in Forestry Operation

Operating the Loader Tractor Safely

Keep Riders Off Machine

Passenger Seat

Use Safety Lights and Devices

Towing Trailers/Implements Safely (Mass)

Use Caution On Slopes and Uneven Terrain

Freeing a Mired Machine

Avoid Contact with Agricultural Chemicals

Handle Agricultural Chemicals Safely

Handling Batteries Safely

Avoid Heating Near Pressurized Fluid Lines

Remove Paint Before Welding or Heating

Handle Electronic Components and Brackets Safely

Practice Safe Maintenance

Avoid Hot Exhaust

Clean Exhaust Filter Safely

Work In Ventilated Area

Support Machine Properly

Prevent Machine Runaway

Park Machine Safely

Transport Tractor Safely

Service Cooling System Safely

Service Accumulator Systems Safely

Service Tires Safely

Service Front-Wheel Drive Tractor Safely

Tightening Wheel Retaining Bolts/Nuts

Avoid High-Pressure Fluids

Do Not Open High-Pressure Fuel System

Store Attachments Safely

Dispose of Waste Properly

Group 10: General Specifications

General Specifications - Summary of references

Machine Specifications

Machine Specifications, continued

Machine Specifications, continued

Machine Specifications, continued

Machine Dimensions — OOS

Machine Dimensions — Cab

Repair Specifications

Service Recommendations for O-Ring Boss Fittings

Service Recommendations For Flat Face O-Ring Seal Fittings

Metric Cap Screw Torque Values—Grade 7

Metric Bolt and Screw Torque Values

Unified Inch Bolt and Screw Torque Values

Glossary of Terms

Group 20: Fuel and Lubricants

Fuel and Lubricants - Summary of References

Diesel Fuel

Handling and Storing Diesel Fuel

Do Not Use Galvanized Containers

Lubricity of Diesel Fuel

Testing Diesel Fuel

Biodiesel Fuel

Fill Fuel Tank

Diesel Engine Break-In Oil

Diesel Engine Oil

Oil Filters

Heavy Duty Diesel Engine Coolant

Operating in Warm Temperature Climates

Additional Information About Diesel Engine Coolants and John Deere LIQUID COOLANT CONDITIONER

Testing Diesel Engine Coolant

Transmission and Hydraulic Oil

Use Correct Transmission/Hydraulic Filter Element

MFWD Axle Housing and Wheel Hub Oil

Grease

Grease (Specific Application)

Mixing of Lubricants

Alternative and Synthetic Lubricants

Lubricant Storage

Group 25: Serial Number Locations

Serial Number Locations - Summary of References

Identification Numbers

Product Identification Number Location

Record Engine Serial Number

Transmission Serial Number Location

Front Axle (2WD) Serial Number Location

Mechanical Front Wheel Drive (MFWD) Serial Number Location

Cab Serial Number Location

Group 30: Features and Accessories

Features and Accessories - Summary of References

Features and Accessories

Standard Features

Factory Installed Optional Equipment

Field Installed Optional Kits and Accessories

Section 20: Engine Repair

Group 05: Engine

Engine - Summary of References

Service Equipment and Tools

Specifications

John Deere Engine Repair—Use Component Technical Manual

Remove Engine

Install Engine

Group 10: Cooling System

Cooling System - Summary of References

Specifications

Engine Coolant Pump Repair—Use Component Technical Manual

Remove and Install Coolant Recovery Tank

Remove and Inspect Radiator

Install Radiator

Remove and Install Thermostat

Inspect and Replace Belt Tensioner

Section 30: Fuel and Air Repair

Group 05: Fuel System

Fuel System—Summary of References

Specifications

Injection Pump, Nozzle and Governor Repair

Remove, Inspect, and Install Fuel Tank

Replace Fuel Filter/Water Separator

Remove and Install Fuel Filter/Primer Pump Assembly

Remove and Install Fuel Transfer Pump

Remove, Inspect and Install Fuel Cooler

Remove and Install the Water Separator Assembly

Group 10: Air Intake System

Air Intake System – Summary of References

Turbocharger Repair

Specifications

Other Material

Remove, Inspect and Install Air Cleaner Elements

Remove and Install Air Cleaner

Remove Turbocharger

Install Turbocharger

Turbocharger Break-In

Remove, Inspect and Install Charge Air Cooler

Group 15: Speed Control Linkage

Speed Control Linkage - Summary of References

Inspect and Repair Speed Control Linkage - OOS/Cab (-009999)

Inspect and Repair Speed Control Linkage - Cab (010000-)

Section 40: Electrical Repair

Group 05: Battery, Starter and Alternator

Battery, Starter and Alternator - Summary of References

Starter Repair—Use Component Technical Manual

Remove and Install Battery

Remove and Install Starter

Replace Alternator/Regulator

Group 10: Electrical System Components

Electrical System Components - Summary of References

Essential Tools

Other Material

Specifications

Replace Air Filter Restriction Switch

Replace Cold Start Advance Switch

Replace Coolant Temperature Sender

Replace Engine Speed Sensor

Replace Engine Oil Pressure Switch

Replace Key Switch — OOS/CAB (010000-)

Replace Key Switch — Cab (-009999)

Replace Light Switch — OOS/CAB (010000-)

Replace Light Switch — Cab (-009999)

Replace Speakers

Replace Antenna

Replace Turn Signal Switch — OOS/Cab (010000-)

Replace Turn Signal Switch — Cab (-009999)

Replace Instrument Panel—Cab (-009999)

Replace Instrument Panel—OOS (-009999)

Replace Instrument Panel—OOS/Cab (010000-)

Replace Rear PTO Switch (Mechanical)

Replace Rear PTO Switch (Electrohydraulic)

Replace Fuel Level Sender

Replace Wiper Control Switch

Remove And Install Wiper Motor

Replace Blower Control Switch

Replace A/C On/Off Switch

Replace A/C Temperature Control Switch

Replace Blower Motor Resistor

Replace Air Conditioning High/Low Pressure Switch

Replace Dome Light

Replace Door Switch

Replace Seat Switch

Replace Electro-Hydraulic Controller (-009999)

Replace Electro-Hydraulic Controller— Cab (010000-)

Replace Electrohydraulic Controller— OOS (010000-)

Replace Start Relay (-009999)

Replace Start Relay (010000-)

Replace Countershaft Speed Sensor

Replace Enable Pressure Sensor

Replace Hydraulic Oil Temperature Sensor

Replace Clutch Pedal Position Sensor

Replace Clutch Disengage Switch

Replace Electro-Hydraulic Directional Reverser

Replace Park Switch

Replace Brake Pedal Switch

Replace Mid-Mount Solenoid Switch

Replace Mid-Mount Solenoid

Replace Clutch Enable Solenoid

Replace Trans Forward Solenoid (-009999)

Replace Trans Forward Solenoid—POWRREVERSER™ Transmission (Without Hi/Low)(010000-)

Replace Trans Forward Hi/Low Solenoid—POWRREVERSER™ Transmission (With Hi/Low)(010000-)

Replace Trans Reverse Solenoid (-009999)

Replace Trans Reverse Solenoid—POWRREVERSER™ Transmission (Without Hi/Low)(010000-)

Replace Trans Reverse Solenoid—POWRREVERSER™ Transmission (With Hi/Low)(010000-)

Group 15: Wiring Harness

Wiring Harness - Summary of References

Service Equipment and Tools

Essential Tools

Replace Connector Body—Blade Terminals

Replace WEATHER PACK™ Connector

Install WEATHER PACK™ Contact

Repair (Pull Type) Metri-Pack® Connectors

Repair (Push Type) Metri-Pack® Connectors

Replace Headlight Wiring Harness

Replace Fused Power Wiring Harness

Replace Engine Wiring Harness

Replace Console Wiring Harness (-009999)

Replace Rear Wiring Harness—Cab (-009999)

Replace Electrical Wiring Harness—Cab, PowrReverser PowrReverser is a trademark of Deere & Company Transmission (PY)(010000-)

Replace Cab Roof Wiring Harness (-009999)

Replace Cab Roof Electrical Harness (010000-)

Replace Rear Wiring Harness—OOS (-009999)

Replace Wiring Harness—OOS, PowrReverser PowrReverser is a trademark of Deere & Company Transmission (PY)(010000-)

Section 50: Power Train Repair

Group 05: Clutch Housing

Clutch Housing - Summary of References

Service Equipment and Tools