John Deere 2032R 2036R 2038R Compact Utility Tractor Workshop Repair Service Manual TM143919 PDF - MJODTM143919.zip
Everything You Need in One Complete Technical Manual, featuring electrical wiring schematics for the John Deere 2032R, 2036R and 2038R Compact Utility Tractors, packed with workshop guidance covering maintenance, diagnostics, repair, and full rebuild procedures the way professional technicians do them (Diagnosis, Operation, Tests, Repair, Service, Troubleshooting).
Contained within the John Deere 2032R, 2036R and 2038R Compact Utility Tractors workshop technical service manual:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.
tm143919 - 2032R, 2036R and 2038R Compact Utility Tractors Diagnostics and Repair Technical Manual.pdf
PRODUCT DETAILS:
Total Pages: 2,021 pages
File Format: PDF (bookmarked, ToC, Searchable, Printable)
Language: English
TABLE OF CONTENTS...1
Section 10: General Information...28
Group 05A: Safety...28
Work In Ventilated Area...32
Recognize Safety Information...33
Avoid Backover Accidents...34
Prevent Machine Runaway...35
Avoid Contact with Agricultural Chemicals...36
Clean Vehicle of Hazardous Pesticides...38
Use a Safety Chain...39
Work in Clean Area...40
Decommissioning — Proper Recycling and Disposal of Fluids and Components...41
Avoid Harmful Asbestos Dust...42
Avoid Hot Exhaust...43
Clean Exhaust Filter Safely...44
Handle Fuel Safely—Avoid Fires...47
Prepare for Emergencies...48
Handle Fluids Safely—Avoid Fires...49
Avoid High-Pressure Fluids...50
Install All Guards...51
Use Proper Lifting Equipment...52
Illuminate Work Area Safely...53
Live With Safety...54
Service Machines Safely...55
Support Machine Properly...56
Remove Paint Before Welding or Heating...57
Park Machine Safely...58
Stay Clear of Rotating Drivelines...59
Follow Safety Instructions...61
Use Proper Tools...62
Service Tires Safely...63
Keep ROPS Installed Properly...64
Construct Dealer-Made Tools Safely...65
Practice Safe Maintenance...66
Understand Signal Words...68
Replace Safety Signs...69
Avoid Heating Near Pressurized Fluid Lines...70
Wear Protective Clothing...71
Service Accumulator Systems Safely...72
Handling Batteries Safely...73
Handle Agricultural Chemicals Safely...75
Service Cooling System Safely...77
Use Steps and Handholds Correctly...78
Transport Tractor Safely...79
Group 05B: General References...29
Deliver Safely...82
Information Available in Sections, Groups and Subgroups...84
Glossary of Terms...85
Trademarks...88
Group 05C: Technical Specific References...29
Unified Inch Bolt and Screw Torque Values...91
Metric Bolt and Screw Torque Values...93
Metric Cap Screw Torque Values—Grade 7...95
Gasket Sealant Application...96
Service Recommendations for O-Ring Boss Fittings...97
Service Recommendations for Flat Face O-Ring Seal Fittings...99
Group 05D: Fuel and Lubricants...29
Diesel Fuel...103
Handling and Storing Diesel Fuel...105
Engine Oil...106
Alternative and Synthetic Lubricants...108
Lubricant Storage...109
Mixing of Lubricants...110
Multipurpose Extreme Pressure (EP) Grease...111
Transmission and Hydraulic Oil...112
Diesel Engine Coolant...113
Group 05E: Serial Number Locations...29
Serial Numbers...116
Machine Product Identification Number...117
Engine Serial Number...118
Transmission Serial Number...119
Section 20: Engine Repair...120
Group 05: Engine...120
Glow Plug Removal and Installation—2036R Only...127
Rocker Cover Removal and Installation—2036R Only...132
Rocker Arm Removal and Installation—2036R Only...135
Rocker Arm Disassemble and Assemble—2036R Only...137
Engine Removal and Installation—2036R Only...141
Cylinder Head and Valves Removal and Installation—2036R Only...172
Cylinder Head and Valves Disassembly and Assembly—2036R Only...175
Valve Seats—2036R Only...177
Valve Recession—2036R Only...180
Valve Guides—2036R Only...181
Valve Springs—2036R Only...183
Grind Valve Seats—2036R Only...185
Lap Valves—2036R Only...187
Measure Piston-To-Cylinder Head Clearance—2036R Only...188
Piston and Connecting Rod—2036R Only...189
Piston Inspection—2036R Only...197
Cylinder Bore—2036R Only...204
Crankshaft Front Oil Seal—2036R Only...208
Crankshaft Rear Oil Seal—2036R Only...209
Crankshaft and Main Bearings—2036R Only...211
Flywheel and Coupling—2036R Only...217
Camshaft—2036R Only...219
Camshaft Followers—2036R Only...226
Timing Gear Cover—2036R Only...228
Idler Gear—2036R Only...231
Timing Gear Cover Mounting Plate—2036R Only...233
Oil Pan and Strainer—2036R Only...234
Oil Pump—2036R Only...235
Group 10: Cooling System...120
Radiator Removal and Installation...248
Thermostat Removal and Installation—2036R Only...255
Coolant Pump Removal and Installation—2036R Only...257
Section 30: Fuel, Air Intake, and Exhaust Repair...260
Group 05: Fuel...260
Fuel Pump Removal and Installation—2036R Only...263
Fuel Filter Assembly Removal and Installation—2036R Only...265
Water Separator Removal and Installation—2036R Only...268
Fuel Injection Line Removal and Installation—2036R Only...269
Fuel Injectors Remove and Install—2036R Only...271
Fuel Injection Nozzle Disassembly and Assembly—2036R Only...273
Fuel Injection Nozzle Cleaning and Inspection—2036R Only...275
Fuel Injection Pump Removal and Installation—2036R Only...277
Fuel Cooler Removal and Installation...281
Fuel Tank Removal and Installation...283
Group 10: Air Intake...260
Air Filter Restriction Indicator Removal and Installation—2036R Only...289
Air Cleaner Assembly Removal and Installation—2036R Only...291
Air Pre-Heater Removal and Installation—2036R Only...297
Intake Manifold—2036R Only...298
Group 20: Exhaust...260
Muffler Removal and Installation—2036R Only...301
Turbocharger Removal and Installation—2036R Only...303
Repair Turbocharger—2036R Only...305
Prelube Turbocharger—2036R Only...306
Exhaust Manifold—2036R Only...307
Section 40: Electrical Repair...308
Group 05: Electrical Connector Repair...308
Electrical Connector Repair (see CTM)...311
Group 10: Battery, Starter and Alternator...308
Prevent Battery Explosions...313
Battery Removal and Installation...314
Starting Motor Removal and Installation...315
Starting Motor Disassembly and Assembly...318
Starting Motor Inspection/Test...322
Alternator Removal and Installation...326
Group 15: Electrical System Components...308
Engine Control Unit (ECU) Removal and Installation...330
Instrument Control Cluster (ICC) Removal and Installation...332
Vehicle Control Unit (VCU) Removal and Installation...333
Coolant Temperature Switch Removal and Installation...336
Diesel Particulate Filter Switch Removal and Installation...338
Inlet Temperature Sensor Removal and Installation...340
Mid-Temperature Sensor Removal and Installation...341
Fuel Shut Off Solenoid Removal and Installation...342
Engine Oil Pressure Switch Removal and Installation...344
Auto Throttle Actuator Removal and Installation...345
Hand Throttle Switch Removal and Installation...347
Auto Throttle Switch Removal and Installation...349
Warning Alarm Removal and Installation...351
Horn Switch Removal and Installation...354
Light Control Module Removal and Installation...356
Junction Block Removal and Installation...358
Key Switch Removal and Installation...360
Cruise Control Magnet Removal, Installation, and Adjustment...363
Brake Switch Removal, Installation, and Adjustment...365
Height of Cut Actuator Removal and Installation...367
MFWD Switch Removal and Installation...369
Neutral Switch Removal and Installation...370
Hydraulic Temperature Switch Removal and Installation...371
Hydraulic Pedal Position Sensor Removal and Installation...372
Rear PTO Solenoid Removal and Installation...374
Park Brake Switch Removal and Installation...375
Air Ride Seat Switch Removal and Installation...378
Seat Switch Removal and Installation...378
PTO Position Selector Switch Removal and Installation...380
Fuel Sender Sensor Removal and Installation...381
Power Port Removal and Installation...383
Dual Rear Continuous Solenoid Removal and Installation...385
Height of Cut Knob Removal and Installation...387
Rear PTO Switch Removal and Installation...388
Front Hitch Hydraulic Switch Removal and Installation...389
Cruise Control Switch Removal and Installation...390
Dual Rear Continuous Switch Removal and Installation...391
Height of Cut Switch Removal and Installation...392
Section 50: Drive Systems and Transmission Repair...393
Group 05: Separation...393
Machine Splitting (Rear)...399
Machine Splitting (Front)...403
Group 10: Power Train...393
Gear Reduction Case Removal and Installation...409
Hydrostatic Transmission Pump Removal and Installation...411
Hydrostatic Transmission Pump Disassemble...413
Hydrostatic Transmission Pump Assemble...417
Hydrostatic Transmission Pump System Check and Relief Valve Inspection...422
Hydrostatic Transmission Pump Hydrostatic Bore plug seal...423
Hydrostatic Pedals and Linkage Removal and Installation...425
Hydrostatic Pedals Linkage Adjustment...428
Group 15: MFWD...393
MFWD Output Shaft Removal...433
MFWD Output Shaft Installation...436
MFWD Output Shaft Disassembly...438
MFWD Output Shaft Assembly...440
MFWD Drive Shaft Removal...443
MFWD Drive Shaft Installation...445
MFWD Axle Removal and Installation...448
MFWD Final Drive Cover Removal and Installation...450
MFWD Spindle Shaft Removal and Installation...453
MFWD Differential Removal and Installation...460
Group 20: Differential...1814
Left-Hand Rear Axle Removal and Installation...478
Right-Hand Rear Axle Removal and Installation...480
Axle Housing Disassembly and Assembly...482
Differential Removal...485
Differential Installation...491
Differential Disassembly...497
Differential Assembly...500
Group 25: PTO...394
Rear PTO Assembly Removal...506
Rear PTO Assembly Installation...509
Rear PTO Disassembly...512
Rear PTO Assembly...516
PTO Clutch Removal...520
PTO Clutch Installation...523
PTO Clutch Disassembly...526
PTO Clutch Assembly...532
Mid PTO Assembly Removal...537
Mid PTO Assembly Installation...541
Mid PTO Disassembly...545
Mid PTO Assembly...548
Section 60: Steering and Brake Repair...551
Group 05: Steering...551
Steering Cylinder Removal and Installation MFWD...553
Steering Wheel Removal and Installation...554
Steering Control Unit (SCU) Removal and Installation...555
Tie Rod Removal and Installation MFWD...557
Group 10: Brake...551
Brake Pedal Assembly Removal and Installation...560
Brake Assembly Removal and Installation...562
Section 70: Hydraulics Repair...567
Group 10: Hydraulic Pump and Filter...567
Hydraulic Gear Pump Removal and Installation...571
Hydraulic Gear Pump Disassemble and Assemble...574
Oil Cooler Removal and Installation...584
Group 15: Rockshaft...567
Rockshaft Removal and Installation...591
Rockshaft Cylinder Removal and Installation...595
Rockshaft Lift Arm Removal and Installation...598
Rockshaft Manifold Removal and Installation...601
Rockshaft Manifold Disassembly and Assembly...604
Group 20: Range Control and Three Point Hitch...567
Range Control Lever Removal and Installation...608
Group 25: Selective Control Valve...567
Mid SCV Removal and Installation...614
Dual Rear SCV Removal and Installation...618
Group 30: Hydraulic Lines...567
Main Hydraulic Lines and Steering Lines Remove and Install...626
Mid SCV Hydraulic Lines Remove and Install...629
Power Beyond Hydraulic Lines Remove and Install...631
Dual Rear Hydraulic Lines Remove and Install...633
Dual Rear and Power Beyond Hydraulic Lines Remove and Install...636
Section 80: Miscellaneous Repair...639
Group 10: Hood and Side Panels...639
Hood Removal and Installation...641
Hood Strut Removal and Installation...642
Grille Removal and Installation...643
Group 15: Fenders...639
Right Rear Fender Removal and Installation...648
Left Rear Fender Removal and Installation...652
Group 20: Wheels...639
Wheel Removal and Installation—Front...655
Wheel Removal and Installation—Rear...656
Section 90: Cab/Open Operator’s Station Repair...657
Group 10: Seat and Support...657
Seat Removal and Installation...660
Seat Closeout and Brackets Removal and Installation...662
Group 15: Control Console...657
Center Console Pedestal Removal and Installation...669
Control Panel Removal and Installation...672
Right Control Console Removal and Installation...675
Group 20: Roll-Gard...657
Roll Over Protection System (ROPS) Removal and Installation...679
Group 25: Open Operator Station Components...657
Foot Deck Removal and Installation...685
Section 211: Diagnostic Trouble Codes...688
Group 05: General References...688
Diagnostic Trouble Codes - Summary of References...690
Diagnostic Trouble Codes Overview...691
Recall, Record, and Clear Codes...693
Group ECU: Engine Control Unit (ECU) Diagnostic Trouble Codes...688
ECU - Non-Tractor ECU Codes...688
ECU 000000.00-999999.99 - ECU Diagnostic Trouble Codes...688
Group ICC: Instrument Cluster Control (ICC) Diagnostic Trouble Codes...688