Volvo L70E Wheel Loader Workshop Service Repair Manual PDF - MVLVCOL70E.zip
A full workshop service and repair manual for the Volvo Construction L70E Wheeled Loader, complete with electrical wiring diagrams. It contains everything needed to maintain, troubleshoot, fix, and overhaul the machine the way professional technicians do.
Inside the Volvo Construction L70E Wheeled Loader workshop service and repair manual, you'll find:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.
L70E Volvo Service Repair Manual.pdf
PRODUCT DETAILS:
Total Pages: 1,537 pages
File Format: PDF (Internal Links, Bookmarked, Table of Contents, Searchable, Printable, high quality)
Language: English
TABLE OF CONTENTS
0 - GENERAL....2
00 - DESCRIPTION; COMPLETE MACHINE....3
Description....4
03 - SPECIFICATIONS....5
003rd_4th hydraulic function; specifications....8
005th¿6th hydraulic function; specifications....9
Air conditioning; specifications....10
Air conditioning; tightening torques....12
Air distribution; specifications....13
Alternator 080 A; specification....14
Alternator; specifications....15
Battery; specifications....16
Battery; weight....17
Boom Suspension System; specifications....18
Boom Suspension System; tightening torques....19
Boom and cylinders; specifications....20
Brake accumulator; capacity....21
Brake accumulator; specifications....22
Brake valve; specifications....23
Cab; tightening torques....24
Cab; weight....25
Central block; specifications....26
Central lubrication system; specifications....27
Control valve; specifications....29
Conversion tables....30
Cooling fan motor; specifications....35
Cooling fan rpm; specifications-....36
Cooling fan rpm; specifications....37
Electrical system; specifications....38
Engine; specifications ....39
Engine; specifications....40
Engine; weight....41
Frame; specifications....42
Frame; tightening torque....43
Front axle; capacity....44
Front axle; specification....45
Front axle; tightening torque....46
Front axle; weight....47
Front wheel brakes; specification....48
Front wheel brakes; tightening torques....49
Function times; specifications....50
Hydraulic connections; tightening torques ....51
Hydraulic pump (P001); specifications....53
Hydraulic pump (P002); specifications....54
Hydraulic pump (P003); specifications....55
Hydraulic system; volume....56
Hydraulic transmission; specifications....57
Hydraulic transmission; volume....58
Hydraulic transmission; weight....59
Operator's seat; weight....60
Parking brake; Specifications....61
Parking brake; specifications....62
Preheating; specifications....63
Propeller shaft; tightening torque....64
Rear axle; capacity....65
Rear axle; specification....66
Rear axle; tightening torques....67
Rear axle; weight....68
Rear wheel brakes; specifications....69
Rear wheel brakes; tightening torques....70
Servo system; specifications....71
Starter motor; specifications....72
Steering cylinder; tightening torque....73
Steering; hydraulic equipment; specifications....74
Steering; hydraulic equipment; tightening torques....75
Steering; specification....76
Tightening torques....77
Torque converter; specifications....79
Torque converter; tightening torque....80
Torque converter; weight....81
Wheel; tightening torque....82
Wheel; weight....83
Wheels; Specifications....84
Wheels; specifications....85
07 - STANDARD TIME....86
Operation numbers for additional work....87
08 - TOOL....89
E 1234; Nipple....90
E 1281 Nipple....91
E-2017....92
E1706....93
Infrared Thermometer....94
1 - STANDARD PARTS; SERVICE....98
16 - LUBRICANT; FUEL; OTHER FLUID....99
Alternative fuels....100
Recommended lubricants; oils....103
17 - SERVICE....105
Arrival Inspection; according to Inspection Programme....106
Charging batteries....107
Cleanliness; brake and hydraulic systems....108
Delivery Inspection; according to Inspection Programme....109
Electric welding....110
Fuel system; bleeding ....111
Maintenance of Stored Machines; according to Inspection Programme....113
Maintenance service; daily....114
Maintenance service; every 050 hours....116
Maintenance service; every 1000 hours....121
Maintenance service; every 2000 hours....143
Maintenance service; every 250 hours....171
Maintenance service; every 3000 hours....181
Maintenance service; every 4000 hours....184
Maintenance service; every 500 hours....211
Maintenance service; every 6000 hours....227
Parking brake; manually releasing....229
Repairing hydraulic system....232
Towing....233
Warranty inspection 100 hours....235
Warranty inspection 1000 hours....251
Working on the electrical system of the machine....276
19 - GENERAL....277
CE-marking; EMC-directive....278
Checklist after a fire or heat exposure....282
Decontamination....285
Environmental handling for the future....289
Environmentally hazardous fluids....292
Environmentally safe handling....295
Fire prevention measures....298
Health hazards with paint; plastics and rubber....302
Safety concerns everybody!_{019-23}....305
Safety concerns everybody!_{019-51}....307
Safety rules when servicing....311
Safety when handling accumulators....315
Safety when handling oils and fuel....317
Safety when handling the machine....319
Safety when lifting and supporting complete machine....324
Safety when using lifting equipment....328
Safety when working on hydraulic systems-021....330
Safety when working with air conditioning refrigerant....333
Safety when working with batteries....336
Some simple rules regarding tyre handling-044....339
Some simple rules regarding tyre handling....341
Starting with booster batteries....343
Waste handling....345
Working in environmentally contaminated areas....349
Working under raised boom....352
2 - ENGINE WITH MOUNTING AND EQUIPMENT....354
20 - GENERAL....355
Engine; description....356
21 - ENGINE....358
Camshaft; description....359
Connecting rod; description....361
Crankshaft seal; front; changing....363
Crankshaft; description....369
Cylinder head; description....370
Engine mount; changing....371
Engine mount; description....380
Engine timing gear; description....381
Engine; capacities....382
Engine; installing....383
Engine; removing....393
Engine; specifications-....404
Engine; specifications....405
Engine; weight ....406
Valve system specifications....407
Valves; adjusting_{056-36}....408
Valves; adjusting_{057-13}....415
Valves; description....420
Vibration damper; description....421
22 - LUBRICATING SYSTEM....423
Lubrication system; description....424
Lubrication system; specifications....426
Oil pressure; checking....427
Oil pump; description....429
23 - FUEL SYSTEM....431
Control unit; description....432
Feed pump pressure; checking....434
Fuel feed pump; description....436
Fuel feed pump; specifications....437
Fuel filter; description....438
Fuel system; bleeding....439
Fuel system; description....441
Fuel tank; volume....443
Injection pump; specifications....444
Injectors; specifications....445
Injectors; tightening torques....446
Instructions for working with electronic fuel injection....447
Overflow valve; description....450
Stall speed; checking....451
Unit injectors; description....453
Unit pump; description....454
25 - INLET & EXHAUST SYSTEM....459
Air cleaner; checking pressure-drop indicator....460
Air cleaner; preheater; specifications....462
Intercooler; specifications....463
Oil-bath precleaner; volume....464
Preheating coil; description ....465
Preheating; specifications ....466
Turbocharger; description_{036-24}....467
Turbocharger; description_{036-45}....469
Turbocharger; inspecting....471
26 - COOLING SYSTEM....473
Cooling fan hydraulics; function check....474
Cooling fan motor; specifications....476
Cooling fan rpm; specifications....477
Cooling system; description....478
Cooling system; specifications....481
Cooling system; volume....482
Fan speed control; description....483
Pump 003 (P3) Cooling fan pump_Brake pump. Cooling fan; checking max. rpm....488
Pump 003 (P3) Fan pump_Brake pump Fan; check max pressure....491
Pump 003 (P3) standby pressure; checking....494
Reversible cooling fan....497
Reversible cooling fan; electric description....500
Reversible cooling fan; function check....501
Reversible cooling fan; hydraulic diagram description....503
Thermostat; specifications....507
3 - ELECTRICAL; WARNING; INFORMATION; INSTRUMENTS....508
30 - GENERAL....509
APS II....516
APS....520
ATTENTION! Reduced Computer Function (J1708_J1587)....524
ATTENTION! Reduced Computer Function (J1939)....527
Accelerator Pedal....530
Adapter cable 951 1355....532
Adapter cable 981 3194....533
Adapter cable 999 0014....534
Adapter cable 999 0020-46....535
Adapter cable 999 0020....537
Adapter cable 999 0191....538
Adapter cable 999 0216....539
Adapter cable 999 8505....540
Adapter cable 999 8533....541
Adapter cable 999 8534....542
Adapter cable 999 8563....543
Air filter pressure....544
Attachment locking....545
Automatic engine shut-off....547
Axle oil temperature....548
Back-up alarm....550
Barometric pressure....551
Boom Suspension System (BSS)_{055-38}....552
Boom Suspension System (BSS)_{055-57}....554
Boost pressure....557
Brake pressure charging....558
Brake pressure....560
Brake test....561
Camshaft speed....562
Central lubrication....563
Central lubrication; status indication....564
Charge-air temperature....565
Collection of basic data....566
Communication with data buses....569
Component fault diagnosis; description....571
Component fault diagnosis; general....573
Conditions when checking....574
Connecting special tools....577
Coolant temperature; engine....580
Coolant temperature; outlet radiator....581
Cooling fan adjustment....582
Description of table for software functions....585
Differential lock-050....586
Downshifting signal....587
ERROR AC-system See operators manual....588
ERROR APS switch_ERROR APS II-switch....590
ERROR Accelerator Pedal No Back-up Function....592
ERROR Accelerator Pedal Reduced Function Activated....594
ERROR Central Lubrication System....597
ERROR Differential lock....598
ERROR E-ECU PID 102....600
ERROR E-ECU PID 108....602
ERROR E-ECU PID 172....603
ERROR E-ECU PID 174....606
ERROR E-ECU SID 001 - E-ECU SID 006....608
ERROR E-ECU SID 021....611
ERROR E-ECU SID 022....613
ERROR E-ECU SID 232....615
ERROR Gear Selector CDC....617
ERROR Gear Selector F_R....619
ERROR Gear Selector....621
ERROR Gear shifting solenoids....624
ERROR Hand throttle....626
ERROR Lever Steering CDC....628
ERROR Monitoring Axle Oil Temp. (Front axle) (MID 187 PPID 1154)....629
ERROR Monitoring Axle Oil Temp. (Rear axle) (MID 187 PPID 1153)....632
ERROR Monitoring Charge Air Temp. (MID 128 PID 105)....635
ERROR Monitoring Coolant Outlet Temp. (MID 187 PPID 1157)....637
ERROR Monitoring Engine Air Filter (MID 128 PID 107)....640
ERROR Monitoring Engine Coolant Temp. (MID 128 PID 110)....643
ERROR Monitoring Engine Oil Pressure (MID 128 PID 100)....646
ERROR Monitoring Engine Revolutions (MID 187 PID 190)....648
ERROR Monitoring Fuel Level (MID 187 PID 096)....650
ERROR Monitoring Hydraulic Oil Temp. (MID 187 PPID 1041)....653
ERROR Monitoring Output Brake Pressure (MID 187 PPID 1155)....658
ERROR Monitoring Radiator Fan Revolutions (MID 187 PPID 1161)....661