John Deere 862B Series II Scraper Service Repair Manual TM1725 PDF Download - MJODTM1725.zip
This is the full service and repair guide for John Deere 862B Series II Scrapers, containing every bit of workshop data needed to maintain, fix, and overhaul the machine the way a professional technician would.
The John Deere 862B Series II Scraper workshop service repair manual covers:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.
tm1725 - 862B Series II Scraper Repair (S.N. 818323-) Technical Manual - Repair.PDF
tm1725 - 862B Series II Scraper Repair (S.N. 818323-) Technical Manual - Repair.epub
Total Pages: 933 pages
File Format: PDF/EPUB/MOBI/AZW (PC/Mac/Android/Kindle/iPhone/iPad; bookmarked, ToC, Searchable, Printable)
Language: English
MAIN SECTIONS 862B-II (SN. from 818323)
Foreword
Technical Information Feedback Form
General Information
Safety
General Specifications
Torque Values
Fuels and Lubricants
Wheels
Powered Wheels and Fastenings
Axles and Suspension System
Drive Axle Housing and Support
Differential or Bevel Drive
Input Drive Shaft and U-Joints
Non-Powered Wheel Axles
Axle Shaft, Bearings and Reduction Gears
Hydraulic System
Transmission
Removal and Installation
Controls Linkage
Input Drive Shafts and U-Joints
Gears, Shafts, Bearings and Power Shift Clutch
Hydraulic System
Engine
Removal and Installation
Engine Auxiliary Systems
Cold Weather Starting Aids
Cooling Systems
Speed Controls
Intake System
External Exhaust System
External Fuel Supply Systems
Torque Converter
Housing and Cover
Converter Turbine, Gears, and Shaft
Steering System
Hydraulic System
Service Brakes
Active Elements
Hydraulic System
Park Brake
Active Elements
Hydraulic System
Miscellaneous Vehicle
Central Lubrication Systems
Electrical Systems
Batteries, Supports and Cables
Alternator, Regulator and Charging System Wiring
Lighting System
Wiring Harness and Switches
System Controls
Frame, Chassis or Supporting Structure
Frame Installation
Operator's Station
Operator Enclosure
Seat and Seat Belt
Heating and Air Conditioning
Main Hydraulic System
Main Hydraulic System
Scraper and Haulage Device
Blades or Cutting Edges
Frames
Hydraulic System
Conveyor and Elevating Device
Conveyor or Mast
Controls Linkage
Frames
Gearbox
Hydraulic System (S.N. -833883)
Hydraulic System (S.N. 833884-)
Dealer Fabricated Tools
tm1725 - 862B Series II Scraper Repair (S.N. 818323-)
Table of Contents
Foreword
Technical Information Feedback Form
Section 00: General Information
Group 0001: Safety
Handle Fluids Safely-Avoid Fires
Prevent Battery Explosions
Prepare for Emergencies
Prevent Acid Burns
Handle Chemical Products Safely
Avoid High-Pressure Fluids
Park Machine Safely
Support Machine Properly
Wear Protective Clothing
Work in Clean Area
Service Machines Safely
Work In Ventilated Area
Illuminate Work Area Safely
Replace Safety Signs
Use Proper Lifting Equipment
Remove Paint Before Welding or Heating
Avoid Heating Near Pressurized Fluid Lines
Keep ROPS Installed Properly
Service Tires Safely
Avoid Harmful Asbestos Dust
Practice Safe Maintenance
Use Proper Tools
Dispose of Waste Properly
Live With Safety
Group 0002: General Specifications
862B Series II
862B Series II Drain and Refill Capacities
Group 0003: Torque Values
Unified Inch Bolt and Cap Screw Torque Values
Metric Bolt and Cap Screw Torque Values
Additional Metric Cap Screw Torque Values
Service Recommendations for O-Ring Boss Fittings
Service Recommendations For Flat Face O-Ring Seal Fittings
Service Recommendations for 37° Flare and 30° Cone Seat Connectors
Service Recommendations For Inch Series Four Bolt Flange Fittings
Service Recommendations for Metric Series Four Bolt Flange Fitting
Group 0004: Fuels and Lubricants
Diesel Fuel
Low Sulfur Diesel Fuel Conditioner
Handling and Storing Diesel Fuel
Fuel Tank
Do Not Use Galvanized Containers
Diesel Engine Oil
Hydraulic, Transmission, Drive Axle, and Elevator Gearbox Oils
Grease
Oil Filters
Lubricant Storage
Alternative and Synthetic Lubricants
Mixing of Lubricants
Section 01: Wheels
Group 0110: Powered Wheels and Fastenings
Service Equipment and Tools
Specifications
Remove and Install Wheel
Remove and Install Tire
Check Tire Pressure
Tire Pressures
Section 02: Axles and Suspension System
Group 0200: Drive Axle Housing and Support
Essential Tools
Service Equipment and Tools
Specifications
Remove and Install Axle (Non-Suspension) and Differential
Remove Suspension Axle and Differential
Remove and Install Suspension Axle Frame Bushings
Install Suspension Axle and Differential
Adjust Suspension Axle Height
Adjust Suspension Axle Differential Drive Shaft
Group 0210: Differential or Bevel Drive
Essential Tools
Service Equipment and Tools
Other Material
Specifications
Remove Input Quill and Shaft Assembly
Disassemble and Assemble Input Quill and Shaft
Adjust Cone Point
Adjust Drive Shaft
Disassemble Differential Housing
Assemble Differential Housing
Test Differential Quill
Adjust Differential Housing Preload
Adjust Differential Backlash
Check Tooth Bearing Pattern
Disassemble and Assemble Differential Lock Lines
Disassemble and Assemble Lubrication Parts
Leakage Test With Oil
Disassemble and Assemble Differential Case
Group 0225: Input Drive Shaft and U-Joints
Specifications
Remove and Install Differential Drive Shaft
Disassemble and Assemble Differential Drive Shaft
Group 0230: Non-Powered Wheel Axles
Service Equipment and Tools
Specifications
Disassemble and Assemble Rear Axle
Adjust Rear Axle Bearing Preload
Group 0250: Axle Shaft, Bearings and Reduction Gears
Service Equipment and Tools
Specifications
Disassemble and Assemble Planet Pinion Carrier and Axle Shaft
Adjust Axle Bearings
Group 0260: Hydraulic System
Essential Tools
Specifications
Remove and Install Suspension Axle Lockdown Control Valve
Disassemble and Assemble Suspension Axle Lockdown Control Valve
Remove and Install Suspension Axle Leveling Lockdown Valve
Disassemble and Assemble Suspension Axle Leveling Lockdown Valve
Disassemble and Assemble Leveling Valve
Disassemble and Assemble Lockdown Valve
Remove and Install Differential Oil Filter
Remove and Install Differential Lock Solenoid Valve
Remove and Install Sequence Valve
Disassemble and Assemble Suspension Axle Accumulator
Suspension Axle Accumulator Precharge Procedure
Disassemble and Assemble Triple Pump
Section 03: Transmission
Group 0300: Removal and Installation
Essential Tools
Service Equipment and Tools
Specifications
Remove and Install Transmission
Group 0315: Controls Linkage
Specifications
Remove and Install Shift Lever Linkage
Adjust Transmission Shift Lever Linkage
Remove and Install Hold Pedal-Automatic Transmission
Group 0325: Input Drive Shafts and U-Joints
Specifications
Disassemble and Assemble Transmission Drive Shaft
Group 0350: Gears, Shafts, Bearings and Power Shift Clutch
Essential Tools
Service Equipment and Tools
Other Material
Specifications
Remove and Install Transmission Cover
Cross Section Transmission
Remove and Install Output Shaft
Install Wear Sleeve on Input and Output Shaft
Remove and Install C1 Clutch Pack
Disassemble and Assemble C1 Clutch
Remove and Install Planetary Pack
Disassemble and Assemble Planetary Pack
Disassemble and Assemble C2 Clutch
Disassemble and Assemble Planetary Gear Assembly
Group 0360: Hydraulic System
Service Equipment and Tools
Other Material
Specifications
Disassemble and Assemble Torque Converter Clutch Modulating Control Valve
Remove and Install Suction Screen
Remove and Install Lube Relief Valve
Remove and Install Transmission Oil Filter
Disassemble and Assemble Transmission Oil Filter
Remove and Install Transmission Control Valve
Disassemble and Assemble Transmission Control Valve
Disassemble and Assemble Solenoid Valve Assembly
Section 04: Engine
Group 0400: Removal and Installation
6101 John Deere Engine-Use CTM61
Alternators and Starting Motors-Use CTM77
Essential Tools
Service Equipment and Tools
Other Material
Specifications
Remove and Install Engine
Remove and Install Rear Engine Mount Isolators
Remove and Install Front Engine Mount Isolators
Remove and Install Starter
Disassemble and Assemble Fan Belt Tightener
Remove and Install Fan Drive Support
Disassemble Fan Drive Support
Assemble Fan Drive Support
Remove and Install Engine Oil Pan
Remove and Install Fuel Injection Pump
Remove and Install Fuel Injection Nozzles
Remove Turbocharger
Install Turbocharger
Remove and Install Intake Manifold and Aftercooler
Disassemble and Assemble Intake Manifold and Aftercooler
Inspect Intake Manifold
Air Test Aftercooler
Remove and Install Exhaust Manifold
Section 05: Engine Auxiliary Systems
Group 0505: Cold Weather Starting Aids
Other Material
Specifications
Remove and Install Engine Coolant Heater
Remove and Install Starting Aid Solenoid and Nozzle
Group 0510: Cooling Systems
Essential Tools
Other Material
Specifications
Remove and Install Fan
Remove and Install Radiator
Remove and Install Fan and Alternator Belts
Remove and Install Compressor Belt
Remove and Install Coolant Conditioner-Filter
Group 0515: Speed Controls
Remove and Install Speed Control Linkage
Adjust Engine Speed Control Linkage
Remove and Install Fuel Shut-Off Solenoid
Fuel Shut-Off Solenoid Adjustment
Group 0520: Intake System
Service Equipment and Tools
Other Material
Specifications
Remove and Install Air Cleaner
Remove and Install Precleaner