John Deere 6105E, 6120E, 6135E FT4 Tractors Diagnostic & Tests Technical Manual (TM608519) PDF - MJODTM608519.zip
Complete Diagnostic & Test Service Manual, including electrical schematics, for John Deere FT4 2WD / MFWD tractors 6105E, 6120E and 6135E (Final Tier IV) produced from October 2015 onward. It contains the full shop-level detail needed to maintain, inspect, and repair these machines just as a qualified technician would.
Workshop Diagnostic and Tests technical manual for John Deere 6105E, 6120E and 6135E tractors covers:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.
tm608519 - 6105E, 6120E and 6135EFinal Tier IV Tractors, October 2015 Diagnostic Technical Manual (S.N. 000001—)Technical Manual.pdf
Total Pages: 1,786 pages
File Format: PDF (PC/Mac/Android/Kindle/iPhone/iPad; bookmarked, ToC, Searchable, Printable)
Language: English
MAIN SECTIONS
Foreword
Dealer Predelivery Information Form
General Information
Safety
General Information
Engine
Component Removal and Installation
Engine Repair
Fuel, Air Intake, Exhaust, and Cooling
Diesel Fuel System
Air Intake System
Auxiliary Drive System
Radiator and Coolers
Exhaust System
Electrical
Connectors
Charging Circuit
Starting Circuit
Relays, Fuses, Solenoids, and Switches
Monitoring Systems and Sensors
CommandARM™
Implement and Accessory Connectors
Convenience and Accessory Components
PowerShift Transmission (PST)
Component Removal and Installation
In Tractor Repair
Transmission Repair
Assemble Transmission
Drive Train
Component Removal and Installation
Drive Shafts
PTO Clutch
PTO Clutch Valve
PTO Drop Box
Single Reduction Axles
Component Removal and Installation
Input Housing
Differential
Final Drives
Brakes
Double Reduction Axles
Component Removal and Installation
Input Housing
Differential
Final Drives
Brakes
Brakes
Service Brakes
Hydraulic Trailer Brake
Steering
Steering Column
Steering
Steering Cylinders
Hydraulics
Component Removal and Installation
Hydraulic System Repair
Hydraulic Pump
Gear Pump Assembly
Filter Housings and Control Valves
Hitch Valve, Selective Control Valves, and Couplers
Rear Hitch
Miscellaneous
Hood and Side Panels
Hinge and Gudgeon
Hinge
Gudgeon
HydraCushion™ Suspension System
Component Removal and Installation
Suspension Components
Cab and Open Operator’s Station
Component Removal and Installation
Heating, Ventilating, and Air Conditioning (HVAC)
ComfortCommand™ Seat
ActiveSeat™
Cab Door and Windshield
Dealer Tools
tm608519 - 6105E, 6120E and 6135EFinal Tier IV Tractors, October 2015 Diagnostic Technical Manual(S.N. 000001—)
Table of Contents
Foreword
Section 210: General Information
Group 05A: Safety
Work In Ventilated Area
Recognize Safety Information
Avoid Backover Accidents
Prevent Machine Runaway
Avoid Contact with Agricultural Chemicals
Clean Vehicle of Hazardous Pesticides
Use a Safety Chain
Work in Clean Area
Decommissioning — Proper Recycling and Disposal of Fluids and Components
Avoid Harmful Asbestos Dust
Avoid Hot Exhaust
Clean Exhaust Filter Safely
Handle Fuel Safely—Avoid Fires
Prepare for Emergencies
Handle Fluids Safely—Avoid Fires
Avoid High-Pressure Fluids
Install All Guards
Use Proper Lifting Equipment
Illuminate Work Area Safely
Live With Safety
Service Machines Safely
Support Machine Properly
Remove Paint Before Welding or Heating
Park Machine Safely
Stay Clear of Rotating Drivelines
Follow Safety Instructions
Use Proper Tools
Service Tires Safely
Keep ROPS Installed Properly
Construct Dealer-Made Tools Safely
Practice Safe Maintenance
Understand Signal Words
Replace Safety Signs
Avoid Heating Near Pressurized Fluid Lines
Wear Protective Clothing
Service Accumulator Systems Safely
Handling Batteries Safely
Handle Agricultural Chemicals Safely
Service Cooling System Safely
Use Steps and Handholds Correctly
Transport Tractor Safely
Group 05B: General References
General Information - Summary of References
How to Use This Manual
General Troubleshooting Information
Systematic Diagnostic Approach Overview
Deliver Safely
Glossary of Terms
Information Available in Sections, Groups and Subgroups
Trademarks
Group 05C: Technical Specific References
Features and Accessories
Metric Bolt and Screw Torque Values
Unified Inch Bolt and Screw Torque Values
Section 211: Diagnostic Trouble Codes
Group CCU: CCU Code Diagnostics
CCU 000096.03 - Fuel Level Sensor Circuit Voltage High
CCU 000096.04 - Fuel Level Sensor Circuit Voltage Low
CCU 000161.02 - Transmission Input Speed Sensor Conflict
CCU 000237.02 - VIN Security Data Conflict
CCU 000237.14 - VIN Security Not Enabled
CCU 000237.31 - VIN Security Messages Missing
CCU 000628.02 - CCU EOL Data Fault
CCU 000629.12 - CCU Control Unit Fault
CCU 000630.14 - Rear PTO Configuration Invalid
CCU 001638.00 - Hydraulic Oil Temperature Very Hot
CCU 001638.03 - Hydraulic Oil Temperature Sensor Circuit Voltage High
CCU 001638.04 - Hydraulic Oil Temperature Sensor Circuit Voltage Low
CCU 001638.16 - Hydraulic Oil Temperature High
CCU 001883.00 - Rear PTO Overspeed
CCU 001883.01 - Rear PTO Underspeed
CCU 002818.31 - Operator Presence Switch Not Activated
CCU 003509.03 - Sensor Supply Voltage Out of Range High
CCU 003509.04 - Sensor Supply Voltage Out of Range Low
CCU 521155.05 - PTO Lube Solenoid Current Low
CCU 521155.06 - PTO Lube Solenoid Current High
CCU 523316.04 - CCU Switched Supply Voltage Low
CCU 523839.02 - Park Brake Switch Conflict
CCU 523908.02 - Rear PTO External Switch Conflict
CCU 524016.04 - Sensor Excitation Low
CCU 524037.02 - MFWD Switch Circuit Fault
CCU 524224.14 - PTO Switch Voltage Mismatch
CCU 524235.05 - MFWD Solenoid Circuit Fault
CCU 524252.05 - Rear PTO Solenoid Circuit Fault
Group ECU: ECU Code Diagnostics
ECU - Non-Tractor ECU Codes
ECU 000084.31 - ECU Calculated Vehicle Speed and CAN bus Vehicle Speed Mismatch
ECU 000152.12 - Control Unit Fault
ECU 000152.14 - Control Unit Fault
ECU 000152.16 - Control Unit Fault
ECU 000237.02 - VIN Security Data Invalid
ECU 000237.13 - VIN Option Code Security Data Conflict
ECU 000237.31 - VIN Security Data Missing
ECU 000647.03 - Engine Fan Circuit Current High
ECU 000695.19 - Unapproved Engine Speed Request
ECU 001110.31 - Engine Protection System Activated
ECU 001550.05 - Air Conditioner Compressor Current Low
ECU 001550.06 - Air Conditioner Compressor Current High
ECU 003353.31 - Alternator Fault
ECU 003695.03 - Diesel Particulate Filter Regeneration Inhibit Switch Shorted To Battery
ECU 003695.04 - Diesel Particulate Filter Regeneration Inhibit Switch Shorted To Ground
ECU 003695.05 - Diesel Particulate Filter Regeneration Inhibit Switch Circuit Open
ECU 003695.13 - Diesel Particulate Filter Regeneration Inhibit Switch Out Of Calibration
ECU 003695.14 - Diesel Particulate Filter Regeneration Special Instructions
ECU 003696.03 - Diesel Particulate Filter Regeneration Force Switch Shorted To Battery
ECU 003696.04 - Diesel Particulate Filter Regeneration Force Switch Shorted To Ground
ECU 003696.05 - Diesel Particulate Filter Regeneration Force Switch Current Low
ECU 523744.09 - Air Conditioner Compressor Clutch Status Message Missing
ECU 524225.31 - Engine Start Protection Bypass Detected
Group EIC: EIC Code Diagnostics
EIC 000628.02 - EOL Control Unit Fault
EIC 000628.12 - EIC Programming Fault
EIC 000630.13 - EIC Calibration Fault/Not Calibrated
EIC 002000.09 - ECU Message Missing
EIC 003695.14 - Diesel Particulate Filter Regeneration Fault
EIC 003719.15 - Diesel Particulate Filter Regeneration Fault
EIC 523702.14 - EIC Control Unit Fault
EIC 523702.31 - EIC Control Unit Fault
Group ICC: ICC Code Diagnostics
ICC 000107.00 - Air Filter Restricted
ICC 000167.04 - Alternator Voltage Below Normal
ICC 000237.02 - VIN Security Mismatch
ICC 000237.14 - VIN Security Not Enabled
ICC 000237.31 - VIN Security Messages Missing
ICC 000628.12 - ICC Programming Fault
ICC 000630.02 - ICC Calibration Memory Fault
ICC 000630.11 - Control Software Internal Fault
ICC 000630.13 - ICC Calibration Fault/Not Calibrated
ICC 000916.14 - Vehicle Service Indication
ICC 002000.09 - ECU Message Missing
ICC 002003.09 - PTR Message Missing
ICC 002007.09 - RPT Message Missing
ICC 002047.09 - CCU Message Missing
ICC 002145.06 - Control Unit Supply Circuit Fault
ICC 002368.05 - Left Turn Signal Current Low
ICC 002368.06 - Left Turn Signal Current High
ICC 002370.05 - Right Turn Signal Current Low
ICC 002370.06 - Right Turn Signal Current Low
ICC 002876.02 - Turn-Signal Lever Malfunction
ICC 003695.02 - Regeneration Switch Malfunction
ICC 003696.02 - Regeneration Switch Malfunction
Group PTR: PTR Code Diagnostics
PTR 000070.14 - Park Brake Engaged During Movement
PTR 000084.07 - Excessive Wheel Speed Detected During Calibration
PTR 000158.01 - System Switched Voltage Low
PTR 000190.18 - Engine Speed Missing During Shift
PTR 000191.00 - Excessive Top Shaft Speed During Calibration
PTR 000191.17 - Top Shaft Speed Too Low
PTR 000598.02 - Clutch Switch Open With Pedal Up
PTR 000598.03 - Clutch Switch Closed With Pedal Down
PTR 000598.04 - Clutch Switch Signal Failed Low
PTR 000628.02 - EOL Data Fault
PTR 000629.12 - PTR Control Unit Fault
PTR 000630.13 - Tractor Model Out of Range/Transmission Calibration Value High
PTR 000630.14 - Tractor Model Out Of Range/Transmission Calibration Value High
PTR 000752.03 - Power Shuttle Potentiometer Input Voltage High
PTR 000752.04 - Power Shuttle Potentiometer Input Voltage Low
PTR 000761.00 - Excessive Pressure at Inactive Forward Clutch
PTR 000761.03 - Forward Pressure Sensor Voltage High
PTR 000761.04 - Forward Pressure Sensor Voltage Low
PTR 000761.31 - Forward Pressure Sensor Out of Range Too Long
PTR 000763.00 - Excessive Pressure at Inactive Reverse Clutch
PTR 000763.03 - Reverse Pressure Sensor Voltage High
PTR 000763.04 - Reverse Pressure Sensor Voltage Low
PTR 000763.31 - Reverse Pressure Sensor Out of Range Too Long
PTR 001504.10 - Seat Switch Closed Too Long
PTR 002820.31 - Operator Not Present During Shift
PTR 003509.03 - PTR Sensor Supply Voltage High
PTR 003509.04 - PTR Sensor Supply Voltage Low
PTR 521233.05 - High Valve Driver Fault
PTR 521234.05 - Low Valve Driver Fault
PTR 521235.05 - Reverse Valve Driver Fault
PTR 521237.00 - Excessive Pressure at Inactive Forward Clutch
PTR 521237.03 - Forward Pressure Sensor Voltage High
PTR 521237.04 - Forward Pressure Sensor Voltage Low
PTR 521237.31 - Forward Pressure Sensor Out of Range Too Long
PTR 521238.00 - Transmission Forward Low Clutch Pressure High
PTR 521238.03 - Transmission Forward Low Sensor Voltage High
PTR 521238.04 - Transmission Forward Low Sensor Voltage Low
PTR 521238.31 - Transmission Forward Low Pressure Circuit Fault
PTR 523953.02 - Speed Control Lever Sensor Circuit Conflict
PTR 523959.31 - No Wheel Speed While in Gear
PTR 524020.31 - Reverser in Gear at Power-Up
PTR 524021.31 - Directional Reverser Lever Switch Circuit Fault
PTR 524160.02 - Not Valid Neutral/Not Neutral Switch
PTR 524173.02 - Clutch Pedal Compare Error
PTR 524173.15 - Clutch Pedal Voltage High
PTR 524173.16 - Both Clutch Pedals Voltage High
PTR 524173.17 - Clutch Pedal Voltage Low
PTR 524173.18 - Both Clutch Pedals Voltage Low
PTR 524230.05 - Enable Valve Driver Fault
PTR 524230.07 - Enable Valve Stuck
PTR 524234.03 - Pressure Sensor Voltage High
PTR 524234.04 - Pressure Sensor Voltage Low
PTR 524254.03 - Transmission Enable Valve Power High
PTR 524254.04 - Transmission Enable Valve Power Low
Section 212: Observable Symptoms and System Diagnostics
Group 05B: General References
Observable Symptoms and System Diagnostics - Summary of References
Group 20: Engine Diagnostics
Engine System Problems
Group 30: Fuel, Air Intake, Exhaust and Cooling Diagnostics
Fuel and Air System Problems
Group 40: Electrical Diagnostics