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John Deere 762B Scraper Workshop Repair Service Manual PDF TM1568 - MJODTM1568.zip

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The complete workshop service and repair manual for the John Deere 762B Scraper, packed with everything needed to maintain, fix, and rebuild the machine just like a pro technician.


Inside the John Deere 762B Scraper workshop service repair manual, you'll find:


* Numbered table of contents easy to use so that you can find the information you need fast.


* Detailed sub-steps expand on repair procedure information


* Numbered instructions guide you through every repair procedure step by step.


* Notes, cautions and warnings throughout each chapter pinpoint critical information.


* Bold figure number help you quickly match illustrations with instructions.


* Detailed illustrations, drawings and photos guide you through every procedure.


* Enlarged inset helps you identify and examine parts in detail.


TM1568 - John Deere 762B Scrapers Technical Manual - Repair.PDF


TM1568 - John Deere 762B Scrapers Technical Manual - Repair.epub


Total Pages: 812 pages


File Format: PDF (bookmarked, ToC, Searchable, Printable, high quality)


Language: English


MAIN SECTIONS 762B (SN from 791764-)


FOREWORD


GENERAL INFORMATION


Safety


General Specifications


Torque Values


Fuels And Lubricants


Inspection Procedure


Wheels


Powered Wheels And Fastenings


Axles And Suspension System


Drive Axle Housing And Support


Input Drive Shaft And U-Joints


Non-Powered Wheel Axles


Hydraulic System


Transmission


Removal And Installation


Controls Linkage


Input Drive Shafts And U-Joints


Gears, Shafts, Bearings And Power Shift Clutch


Hydraulic System


Engine


Removal And Installation


Engine Auxiliary Systems


Cold Weather Starting Aids


Cooling Systems


Speed Controls


Intake System


External Exhaust System


External Fuel Supply Systems


Torque Converter


Housing And Cover


Converter Turbine, Gears, And Shaft


Dampener Drive


Elements


Steering System


Hydraulic System


Service Brakes


Active Elements


Hydraulic System


PARK BRAKE


Active Elements


Hydraulic System


Miscellaneous Vehicle


Central Lubrication Systems


Electrical Systems


Batteries, Supports And Cables


Alternator, Regulator And Charging System Wiring


Lighting System


Wiring Harness And Switches


System Controls


Frame, Chassis Or Supporting Structure


Frame Installation


Operator’s Station


Operator Enclosure


Seat And Seat Belt


Heating And Air Conditioning


Main Hydraulic System


Main Hydraulic System


Scraper And Haulage Device


Blades Or Cutting Edges


Frames


Hydraulic System


Conveyor And Elevating Device


Conveyor Or Mast


Controls Linkage


Frames


Gearbox


Hydraulic System


Dealer Fabricated Tools


tm1568 - 762B Scraper Repair (S.N. 791764-)


Table of Contents


FOREWORD


Section 00: GENERAL INFORMATION


Group 0001: Safety


Handle Fluids Safely-Avoid Fires


Prevent Battery Explosions


Prepare for Emergencies


Prevent Acid Burns


Handle Chemical Products Safely


Avoid High-Pressure Fluids


Park Machine Safely


Support Machine Properly


Wear Protective Clothing


Work in Clean Area


Service Machines Safely


Work In Ventilated Area


Illuminate Work Area Safely


Replace Safety Signs


Use Proper Lifting Equipment


Remove Paint Before Welding or Heating


Avoid Heating Near Pressurized Fluid Lines


Keep ROPS Installed Properly


Service Tires Safely


Avoid Harmful Asbestos Dust


Practice Safe Maintenance


Use Proper Tools


Dispose of Waste Properly


Live With Safety


Group 0002: General Specifications


762B


762B Drain And Refill Capacities


Group 0003: Torque Values


Unified Inch Bolt and Cap Screw Torque Values


Metric Bolt and Cap Screw Torque Values


Service Recommendations for O-Ring Boss Fittings


Service Recommendations for Flat Face O-Ring Seal Fittings


Service Recommendations for 37° Flare and 30° Cone Seat Connectors


Service Recommendations For Inch Series Four Bolt Flange Fittings


Service Recommendations for Metric Series Four Bolt Flange Fitting


Group 0004: Fuels And Lubricants


Fuel Specifications


Storing Fuel


Engine Oil


Hydraulic, Transmission, Drive Axle, And Elevator Gearbox Oils


Grease


Group 0005: Inspection Procedure


Planned Inspection Program L (PIP L)


Planned Inspection Program Ll (PIP Ll)


Using The Checklists


Delivery Service


Planned Inspection Program I


Planned Inspection Program II


Section 01: Wheels


Group 0110: Powered Wheels And Fastenings


Service Equipment And Tools


Specifications


Remove And Install Wheel


Remove And Install Tire


Check Tire Pressure


Section 02: Axles And Suspension System


Group 0200: Drive Axle Housing And Support


John Deere 1200 And 1400 Series Axles-Use CTM43


Specifications


Remove And Install Axle And Differential


Group 0225: Input Drive Shaft And U-Joints


Specifications


Remove And Install Differential Drive Shaft


Disassemble And Assemble Differential Drive Shaft


Group 0230: Non-Powered Wheel Axles


Service Equipment And Tools


Specifications


Disassemble And Assemble Rear Axle


Adjust Rear Axle Bearing Preload


Group 0260: Hydraulic System


Specifications


Remove And Install Differential Lock And Axle Lubrication Oil Filter


Remove And Install Differential Lock Solenoid Valve


Remove And Install Sequence Valve


Remove And Install Tandem Pump


Section 03: Transmission


Group 0300: Removal And Installation


Essential Tools


Service Equipment And Tools


Specifications


REMOVE AND INSTALL TRANSMISSION


Group 0315: Controls Linkage


Specifications


Remove And Install Shift Lever Linkage


Adjust Transmission Shift Lever Linkage


Remove And Install Hold Pedal-Automatic Transmission


Group 0325: Input Drive Shafts And U-Joints


Specifications


Disassemble And Assemble Transmission Drive Shaft


Group 0350: Gears, Shafts, Bearings And Power Shift Clutch


Essential Tools


Service Equipment And Tools


Other Material


Specifications


Remove And Install Transmission Cover


Cross Section Transmission


Remove And Install Output Shaft


Install Wear Sleeve On Output Shaft


Remove And Install C1 Clutch Pack


Disassemble And Assemble C1 Clutch-762B


Remove And Install Planetary Pack


Disassemble And Assemble Planetary Pack


Disassemble And Assemble C2 Clutch-762B


Disassemble And Assemble Planetary Assembly-762B


Remove And Install Drop Train Gears


Group 0360: Hydraulic System


Service Equipment And Tools


Other Material


Specifications


Disassemble And Assemble Torque Converter Clutch Modulating Control Valve


Remove And Install Suction Screen


Remove And Install Lube Relief Valve


Remove And Install Transmission Oil Filter


Disassemble And Assemble Transmission Oil Filter


Remove And Install Transmission Pump


Disassemble And Assemble Transmission Pump


Remove And Install Transmission Control Valve


Disassemble And Assemble Transmission Control Valve


Disassemble And Assemble Solenoid Valve Assembly


Section 04: Engine


Group 0400: Removal And Installation


6466 John Deere Engine-Use CTM1


John Deere Engine Accessories-Starter Repair-Use CTM11


Essential Tools


Service Equipment And Tools


Other Material


Specifications


Remove And Install Engine


Remove And Install Rear Engine Mount Isolators


Remove And Install Front Engine Mount Isolators


Remove And Install Starter


Disassemble And Assemble Fan Belt Tightener


Remove And Install Engine Oil Pan


Disassemble And Assemble Fuel Transfer Pump


Remove And Install Fuel Injection Pump


Remove And Install Fuel Injection Nozzles


Remove Turbocharger


Install Turbocharger


Remove And Install Intake Manifold And Aftercooler


Disassemble Intake Manifold


Inspect Intake Manifold


Air Test Aftercooler


Assemble Aftercooler


Remove And Install Exhaust Manifold


Section 05: Engine Auxiliary Systems


Group 0505: Cold Weather Starting Aids


Specifications


Other Material


Remove And Install Engine Coolant Heater


Remove And Install Starting Aid Solenoid And Nozzle


Group 0510: Cooling Systems


Essential Tools


Other Material


Specifications


Remove And Install Fan, Differential Lock And Axle Lubrication Oil Cooler


Remove And Install Radiator


Remove And Install Fan And Alternator Belts


Remove And Install Compressor Belt


Group 0515: Speed Controls


Remove And Install Speed Control Linkage


Remove And Install Engine Shut-Off Cable


Group 0520: Intake System


Service Equipment And Tools


Other Material


Remove And Install Air Cleaner


Remove And Install Precleaner


Test Air Intake System For Leaks


Remove And Install Air Filter Elements


Clean Dusty Primary Element


Clean Oily Or Sooty Primary Element


Inspect Element


Group 0530: External Exhaust System


Remove And Install Muffler


Group 0560: External Fuel Supply Systems


Remove And Install Fuel Tank


Remove And Install Fuel Supply Pump


Remove And Install Water Separator Fuel Filter


Section 06: Torque Converter


Group 0641: Housing And Cover


Specifications


Remove And Install Torque Converter


Group 0651: Converter Turbine, Gears, And Shaft


Service Equipment And Tools


Other Material


Specifications


Disassemble And Assemble Torque Converter Drive


Install Wear Sleeve On Input Yoke


Disassemble And Assemble Torque Converter Housing


Section 07: Dampener Drive


Group 0752: Elements


Specifications


Remove And Install Dampener Drive


Section 09: Steering System


Group 0960: Hydraulic System


Service Equipment And Tools


Other Material


Specifications


Remove And Install Steering Wheel


Remove And Install Steering Column Angle Adjustment Bracket


Disassemble And Assemble Steering Column


Remove And Install Cushion Valve


Disassemble And Assemble Cushion Valve


Remove And Install Steering Priority Valve


Disassemble And Assemble Steering Priority Valve


Remove And Install Steering Valve


Disassemble And Assemble Steering Valve


Remove And Install Steering Cylinder


Disassemble And Assemble Steering Cylinder


Section 10: Service Brakes


Group 1011: Active Elements


Specifications

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