Caterpillar 415F2 416F2 420F2 IT ST 430F2 Backhoe Loader Workshop Repair Service Manual PDF - MCAT415F2430F2.zip
Full factory service and repair manual, complete with Electrical Wiring Diagrams, covering the Caterpillar 415F2, 416F2, 420F2 IT, 420F2 ST, 430F2 IT and 430F2 ST Backhoe Loaders. It contains every technical detail needed to service, troubleshoot, fix, and rebuild these machines to the same standard as trained professional technicians.
The workshop service and repair manual for the Caterpillar 415F2, 416F2, 420F2 IT, 420F2 ST, 430F2 IT and 430F2 ST Backhoe Loaders contains:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.
415F2 BACKHOE LOADER HWA
415F2 IL INDUSTRIAL LOADER PF4
416F2 BACKHOE LOADER BH4
416F2 BACKHOE LOADER HWB
416F2 BACKHOE LOADER LBF
416F2 BACKHOE LOADER LYA
420F2 BACKHOE LOADER HWC
420F2 BACKHOE LOADER HWD
420F2 BACKHOE LOADER LBS
420F2 BACKHOE LOADER LYB
420F2 BACKHOE LOADER LYC
420F2 BACKHOE LOADER NSB
430F2 BACKHOE LOADER HWE
430F2 BACKHOE LOADER HWG
430F2 BACKHOE LOADER LYD
430F2 BACKHOE LOADER LYE
UENR3748 - Schematic (416F2 Backhoe Loader Hydraulic System).pdf
UENR5020 - Specifications (415F2; 415F2 IL; 416F2; 420F2; 420F2 IT; 420F2 ST; 430F2 IT and 430F2 ST Backhoe Loaders Transmission (Standard Shift).pdf
UENR5020 - Specifications (415F2; 415F2 IL; 416F2; 420F2; 420F2 IT; 420F2 ST; 430F2 IT and 430F2 ST Backhoe Loaders Transmission (Standard Shift)).pdf
UENR5020 - Systems Operation (415F2; 415F2 IL; 416F2; 420F2; 420F2 IT; 420F2 ST; 430F2 IT and 430F2 ST Backhoe Loaders Transmission (Standard Shift).pdf
UENR5020 - Systems Operation (415F2; 415F2 IL; 416F2; 420F2; 420F2 IT; 420F2 ST; 430F2 IT and 430F2 ST Backhoe Loaders Transmission (Standard Shift)).pdf
UENR5020 - Testing and Adjusting (415F2; 415F2 IL; 416F2; 420F2; 420F2 IT; 420F2 ST; 430F2 IT and 430F2 ST Backhoe Loaders Transmission (Standard Shift).pdf
UENR5020 - Testing and Adjusting (415F2; 415F2 IL; 416F2; 420F2; 420F2 IT; 420F2 ST; 430F2 IT and 430F2 ST Backhoe Loaders Transmission (Standard Shift)).pdf
UENR5021 - Disassembly and Assembly (415F2; 416F2; 420F2 IT; 420F2 ST; 430F2 IT and 430F2 ST Backhoe Loaders Power Train).pdf
UENR5022 - Specifications (415F2; 416F2; 420F2; 420F2 IT; 420F2 ST; 430F2 IT and 430F2 ST Backhoe Loaders Axles; Differential and Brakes).pdf
UENR5023 - Systems Operation & Testing and Adjusting (415F2; 416F2; 420F2 IT; 420F2 ST; 430F2 IT and 430F2 ST Backhoe Loaders Axles; Differential and Brakes).pdf
UENR5024 - Specifications (415F2; 416F2; 420F2; 420F2 IT; 420F2 ST; 430F2 IT and 430F2 ST Backhoe Loaders Hydraulic and Steering System).pdf
UENR5025 - Systems Operation (415F2; 416F2; 420F2; 420F2 IT; 420F2 ST; 430F2 IT and 430F2 ST Backhoe Loaders Hydraulic and Steering System).pdf
UENR5025 - Testing and Adjusting (415F2; 416F2; 420F2; 420F2 IT; 420F2 ST; 430F2 IT and 430F2 ST Backhoe Loaders Hydraulic and Steering System).pdf
UENR5026 - Disassembly and Assembly (415F2; 416F2; 420F2 IT; 420F2 ST; 430F2 IT and 430F2 ST Backhoe Loaders Machine Systems).pdf
UENR5028 - Systems Operation; Troubleshooting; Testing and Adjusting (F2 Series Backhoe Loaders Monitoring System).pdf
UENR5450 - Schematic (415F2; 427F2 Backhoe Loader and 415F2 Industrial Loader; Electrical System; PF41-337; HWK1-256; HWA1-392).pdf
UENR6151 - Disassembly and Assembly (415F2 and 427F2 Backhoe Loaders Engine Supplement).pdf
UENR6152 - Disassembly and Assembly (416F2; 420F2 IT; 420F2 ST; 422F2; 428F2; 430F2 IT; 430F2 ST; 432F2; 434F2 and 444F2 Backhoe Loaders Engine Supplement).pdf
UENR8036 - Schematic (415F2; 427F2 Backhoe Loader and 415F2 Industrial Loader Electrical System; Cab; Chassis and Engine 417-4231-01 (HWA393-UP HWK257-UP PF4338-UP).pdf
PRODUCT DETAILS:
Total Pages: 1,493 pages
File Format: PDF (Internal Links, Bookmarked, Table of Contents, Searchable, Printable, high quality)
Language: English
TABLE OF CONTENTS
UENR3748 - Schematic (416F2 Backhoe Loader Hydraulic System)................1
Collage................1
Main................16
Features................16
Cover page................18
Tables................0
Components................19
Taps................20
Schematic................21
Machine Views................0
MP Bucket Option................22
Machine Views................23
Boom With E-Stick................24
UENR5020 - Specifications (415F2; 415F2 IL; 416F2; 420F2; 420F2 IT; 420F2 ST; 430F2 IT and 430F2 ST Backhoe Loaders Transmission (Standard Shift))................25
Torque Converter................26
Transmission (Standard Shift)................28
Transmission (Standard Shift) ................31
Flexible Coupling Drive................34
Transmission Oil Pump................35
Pump Lines................36
Governor Control................38
Transmission Control................39
Solenoid Valve (Standard Shift)................43
Steering Lines................44
Transmission Case................46
UENR5020 - Specifications (415F2; 415F2 IL; 416F2; 420F2; 420F2 IT; 420F2 ST; 430F2 IT and 430F2 ST Backhoe Loaders Transmission (Standard Shift)................54
Torque Converter................55
Transmission (Standard Shift)................57
Flexible Coupling Drive................63
Transmission Oil Pump................64
Pump Lines................65
Governor Control................67
Transmission Control................68
Solenoid Valve (Standard Shift)................72
Steering Lines................73
Transmission Case................75
UENR5020 - Systems Operation (415F2; 415F2 IL; 416F2; 420F2; 420F2 IT; 420F2 ST; 430F2 IT and 430F2 ST Backhoe Loaders Transmission (Standard Shift))................83
General Information................84
Torque Converter................85
Transmission (Two-Wheel Drive)................88
Transmission (All-Wheel Drive)................107
Transmission Control................111
Transmission Hydraulic System................119
UENR5020 - Systems Operation (415F2; 415F2 IL; 416F2; 420F2; 420F2 IT; 420F2 ST; 430F2 IT and 430F2 ST Backhoe Loaders Transmission (Standard Shift)................122
General Information................123
Torque Converter................124
Transmission (Two-Wheel Drive)................127
Transmission (All-Wheel Drive)................146
Transmission Control................150
Transmission Hydraulic System................158
UENR5020 - Testing and Adjusting (415F2; 415F2 IL; 416F2; 420F2; 420F2 IT; 420F2 ST; 430F2 IT and 430F2 ST Backhoe Loaders Transmission (Standard Shift))................161
Power Train Troubleshooting................162
Pressure Taps - Standard Shift................166
Transmission and Torque Converter - Test................168
UENR5020 - Testing and Adjusting (415F2; 415F2 IL; 416F2; 420F2; 420F2 IT; 420F2 ST; 430F2 IT and 430F2 ST Backhoe Loaders Transmission (Standard Shift)................179
Power Train Troubleshooting................180
Pressure Taps - Standard Shift................184
Transmission and Torque Converter - Test................186
UENR5021 - Disassembly and Assembly (415F2; 416F2; 420F2 IT; 420F2 ST; 430F2 IT and 430F2 ST Backhoe Loaders Power Train)................197
System Pressure - Release................199
Solenoid Valve (Transmission) - Remove and Install................200
Transmission (Direct Drive) - Remove................202
Transmission (Direct Drive) - Disassemble................210
Transmission (Direct Drive) - Assemble................241
Transmission (Direct Drive) - Install................277
Transmission (Power Shift) - Remove................285
Transmission (Power Shift) - Disassemble................292
Transmission (Power Shift) - Assemble................329
Transmission (Power Shift) - Install................367
Drive Shaft (Front) - Remove and Install................373
Drive Shaft (Rear) - Remove and Install................375
Parking Brake - Remove and Install................377
Tie Rod (Steering)(Front) - Remove and Install................382
Final Drive Planetary - Remove and Install - Rear................385
Final Drive Planetary - Remove and Install - Front................388
Axle Housing and Flange - Remove................391
Axle Housing and Flange - Disassemble................400
Axle Housing and Flange - Assemble................405
Axle Housing and Flange - Install................411
Axle Housing (Differential and Bevel Gear) (Front) - Remove and Install................421
Axle Shaft - Remove and Install................423
Axle Housing (Differential and Bevel Gear) (Front) - Disassemble................426
Axle Housing (Differential and Bevel Gear) (Front) - Assemble................443
Drive and Steering Axle (Front) - Remove................463
Drive and Steering Axle (Front) - Install................468
Steering Cylinder (Front) - Remove and Install................473
Rear Axle - Remove................477
Rear Axle - Install................482
Axle Housing; Axle Shaft; and Wheel Flange - Remove................488
Axle Housing; Axle Shaft; and Wheel Flange - Disassemble................491
Axle Housing; Axle Shaft; and Wheel Flange - Assemble................501
Axle Housing; Axle Shaft; and Wheel Flange - Install................512
Axle Housing (Service Brakes; Differential and Bevel Gear) - Disassemble................514
Axle Housing (Service Brakes; Differential and Bevel Gear) - Assemble................535
Tire and Rim (Front) - Remove and Install................573
Tire and Rim (Rear) - Remove and Install................576
UENR5022 - Specifications (415F2; 416F2; 420F2; 420F2 IT; 420F2 ST; 430F2 IT and 430F2 ST Backhoe Loaders Axles; Differential and Brakes)................579
Axle (Front) - Two-Wheel Drive................580
Axle (Front)................583
Wheel and Tire (Front)................588
Axle (Rear)................590
Wheel and Tire (Rear) Wheel and Tire (Rear)................597
Drive Shaft................600
Parking Brake Control................602
Service Brake Control................603
UENR5023 - Systems Operation & Testing and Adjusting (415F2; 416F2; 420F2 IT; 420F2 ST; 430F2 IT and 430F2 ST Backhoe Loaders Axles; Differential and Brakes)................609
Axle (Front)................610
Axle (Rear)................613
Parking Brake Control................616
Service Brake Control................619
Differential (Standard)................622
Differential Lock - If Equipped................624
Axle (Front) - Adjust................629
Brake System Air - Purge................637
Differential Pinion Bearing - Adjust................641
Differential Backlash and Bearings - Adjust................647
Axle Housing and Bearing Preload - Adjust................663
Parking Brake Control - Adjust................668
Service Brake Control - Adjust................672
UENR5024 - Specifications (415F2; 416F2; 420F2; 420F2 IT; 420F2 ST; 430F2 IT and 430F2 ST Backhoe Loaders Hydraulic and Steering System)................680
Auxiliary Hydraulic Lines................683
Radiator and Hydraulic Oil Cooler................685
Hydraulic Tank and Mounting................687
Hydraulic Hand Control................689
Oil Filter (Hydraulic)................694
Piston Pump (Work Tool and Steering)................696
Pump Control Valve (Pressure and Flow Compensator)................698
Service Brake Control................699
Metering Pump (Steering)................705
Crossover Relief Valve (Swing Cushion)................707
Hydraulic Hand Control (Loader) (Mechanically Operated)................709
Hydraulic Accumulator (Pilot Oil)................713
Bank Valve (Two)(Mechanically Operated)................716
Bank Valve (Three)(Mechanically Operated)................718
Control Valve (Lift)(Mechanically Operated)................720
Control Valve (Tilt)(Mechanically Operated)................722
Hydraulic Pedal Control................724
Lines (Hydraulic) - Lift and Tilt Cylinder................731
Lines (Hydraulic) - Return................733
Lines (Hydraulic)................735
Lines (Hydraulic) - Stabilizer................739
Relief Valve................741
Bank Valve (Four)(Pilot Operated)................742
Bank Valve (Four)(Mechanically Operated)................744
Bank Valve (Five)(Pilot Operated)................745
Bank Valve (Five)(Mechanically Operated)................747
Bank Valve (Six)(Pilot Operated)................748
Bank Valve (Six)(Mechanically Operated)................750
Control Manifold (Inlet)................751
Control Valve (Stick)(Pilot Operated)................753
Control Valve (Stick)(Mechanically Operated)................755
Control Valve (Backhoe Bucket) (Pilot Operated)................759
Control Valve (Backhoe Bucket)(Mechanically Operated)................761
Control Valve (Swing)(Mechanically Operated)................763
Control Valve (Boom)(Pilot Operated)................765
Control Valve (Boom)(Mechanically Operated)................767
Control Valve (Auxiliary) (Mechanically Operated)................769
Control Valve (Stabilizer) (Mechanically Operated)................771
Check Valve................774
Control Manifold (Sideshift)................776
Lift Cylinder................778
Lift Cylinder Brace................781
Tilt Cylinder................783
Multipurpose Bucket Cylinder................786
Stabilizer Cylinder................788
Boom Cylinder................791
Boom - 4 m (14 ft)................793
Swing Cylinder................795
Swing Cylinder Lines................798
Swing Frame................800
Bucket Cylinder (Backhoe)................803
Bucket Cylinder Lines................806
Bucket Linkage................808
Bucket................810
Thumb................814
Thumb Cylinder................816
Stick - Length 4.27 m (14.000 ft)................818
Stick - Extendable - 4.27 m (14.000 ft)................820
Stick Cylinder................823
Extendable Stick Cylinder................825
Lift Arm................827
Bucket Positioner and Lift Kickout................831
Transport Lock................835
Ride Control Accumulator................838
Ride Control Manifold................842
Ride Control Lines................844
Steering Control................846
Steering Control Group................848
UENR5025 - Systems Operation (415F2; 416F2; 420F2; 420F2 IT; 420F2 ST; 430F2 IT and 430F2 ST Backhoe Loaders Hydraulic and Steering System)................850
General Information (Hydraulic System)................851
Quick Coupler System - (Coupler with Pilot Operated Check Valve) (If Equipped)................858
Hydraulic Tank and Filter................864
Piston Pump (Work Tool and Steering)................866
Priority Valve - Inlet Manifold of the Loader................874
Bank Valve (Loader) - Single Tilt - Direct Operating................876
Control Valve (Tilt) - Mechanically Operated................879
Control Valve (Auxiliary)(Loader) - Mechanically Operated................884
Bank Valve (Backhoe) - Mechanically Operated................887
Control Valve (Stick) - Mechanically Operated................890
Control Valve (Stick) - Pilot Operated................893
Control Valve (Bucket) - Mechanically Operated................897
Control Valve (Bucket) - Pilot Operated................900
Control Valve (Swing) - Mechanically Operated................903
Control Valve (Swing) - Pilot Operated................907
Control Valve (Boom) - Pilot Operated................911
Control Valve (Boom) - Mechanically Operated................915
Control Valve (Auxiliary) - Mechanically Operated................918
Control Valve (Stabilizer)................921
Ride Control System................932
Hydraulic System Lockout................934
General Information (Steering)................936
UENR5025 - Testing and Adjusting (415F2; 416F2; 420F2; 420F2 IT; 420F2 ST; 430F2 IT and 430F2 ST Backhoe Loaders Hydraulic and Steering System)................938
Operational Checks................939
System Pressure - Release................944
Hydraulic Oil Contamination - Test................945
Hydraulic Pump - Test and Adjust................948
Relief Valve (Line) - Test and Adjust................953
Pilot Oil Accumulator - Test and Charge................958
Pilot System Pressure - Test................961
Relief Valve (Loader) - Test and Adjust................966
Ride Control - Test................970
Ride Control Accumulator - Test and Charge................972
Worksheets - Troubleshoot................974
UENR5026 - Disassembly and Assembly (415F2; 416F2; 420F2 IT; 420F2 ST; 430F2 IT and 430F2 ST Backhoe Loaders Machine Systems)................977
System Pressure - Release................979
Bucket - Remove and Install - Single Tilt................981
Bucket Positioner Control - Remove and Install - Parallel Lift................987
Bucket Positioner Control - Remove and Install - Single Tilt................989
Tilt Cylinder - Remove and Install - Parallel Lift................992
Tilt Cylinder - Remove and Install - Single Tilt................996
Lift Cylinder - Remove and Install - Single Tilt................1003
Lift Cylinder - Remove and Install - Parallel Lift................1007
Lift Arms - Remove and Install - Single Tilt................1011
Lift Arms - Remove and Install - Parallel Lift................1016
Hoe Bucket - Remove and Install................1022
Quick Coupler - Remove and Install - Parallel Lift................1024
Backhoe Bucket Linkage - Remove and Install................1027
Backhoe Bucket Cylinder - Remove and Install................1031
Stick Cylinder - Remove and Install................1036
Stick - Remove and Install................1042
Extendable Stick Cylinder - Remove and Install................1048
Extendable Stick - Remove and Install................1056
Boom Cylinder - Remove and Install................1067
Boom - Remove and Install................1073
Swing Cylinder - Remove and Install................1081
Swing Frame - Remove................1088
Swing Frame - Install................1097
Stabilizer Cylinder - Remove and Install................1106
Stabilizer - Remove and Install................1111
Service Brake Control - Remove and Install................1113