BMW 2 Series Active Tourer F45 216i 218i 220i 225i 225xe 216d 218d 220d 2014-2016 Workshop Repair Service Manual PDF - MBMWF45OPEK.zip
A full workshop and repair guide, complete with electrical wiring diagrams, covering the BMW 2 Series Active Tourer (F45-series) models 216i, 218i, 220i, 225i, 225xe PHEV, 216d, 218d and 220d — containing every technical detail needed to service, troubleshoot, fix and rebuild these vehicles the way professional technicians do.
This workshop service and repair manual for the BMW 2 Series Active Tourer (F45-series) 216i, 218i, 220i, 225i, 225xe PHEV, 216d, 218d and 220d petrol and diesel variants includes:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.
Petrol engines
Model Years Type/code Power, torque at rpm
216i 2016– 1,499 cc (91.5 cu in) I3 single-scroll turbo (B38B15) 109 PS (80 kW; 108 hp) at 4,100–6,000 rpm, 190 N⋅m (140 lb⋅ft) at 1,250 rpm
218i 2014– 1,499 cc (91.5 cu in) I3 single-scroll turbo (B38A15M0) 136 PS (100 kW; 134 hp) at 4,500–6,000 rpm, 220 N⋅m (162 lb⋅ft) at 1,250 rpm
220i 2014– 1,998 cc (121.9 cu in) I4 twin-scroll turbo (B48B20) 192 PS (141 kW; 189 hp) at 5,000–6,000 rpm, 280 N⋅m (207 lb⋅ft) at 1,350 rpm
225i 2014– 1,998 cc (121.9 cu in) I4 twin-scroll turbo (B48B20) 231 PS (170 kW; 228 hp) at 5,000–6,000 rpm, 350 N⋅m (258 lb⋅ft) at 1,250 rpm
225xe PHEV 2015– 1,499 cc (91.5 cu in) I3 twin-scroll turbo (B38A15M0 Hybrid) + electric motor 136 PS (100 kW; 134 hp) at 4,400–6,000 rpm , 220 N⋅m (162 lb⋅ft) at 1,250–4,300 rpm (Engine)
Diesel engines
Model Years Type/code Power, torque at rpm
216d 2014– 1,496 cc (91.3 cu in) I3 turbo (B37D15) 116 PS (85 kW; 114 hp) at 4,000 rpm, 270 N⋅m (199 lb⋅ft) at 1,750 rpm
218d 2014– 1,995 cc (121.7 cu in) I4 turbo (B47D20) 150 PS (110 kW; 148 hp) at 4,000 rpm, 350 N⋅m (258 lb⋅ft) at 1,750 rpm
220d 2014– 1,995 cc (121.7 cu in) I4 turbo (B47D20) 190 PS (140 kW; 187 hp) at 4,000 rpm, 400 N⋅m (295 lb⋅ft) at 1,750 rpm
PRODUCT DETAILS:
Total Pages: 5,901 pages
File Format: PDF (Internal Links, Bookmarked, Table of Contents, Searchable, Printable, high quality)
Language: English
MAIN SECTIONS
00 - MAINTENANCE & GENERAL NOTES......3
0 operating fluid overview......7
0000... Brake lines and connections visual inspection for leaks, damage, attachment and correct position......21
0000... CBS reset......22
0000... Check horn, headlight flashers and hazard warning flashers......25
0000... Check windscreen wash _ wipe system......26
0000... Checking coolant level and concentration, correcting if necessary......27
0000... Checking instrument _ inscription lighting, interior _ luggage compartment _ glove box lights and blower......28
0000... Checking lighting system......29
0000... Checking of road safety (test drive)......30
0000... Seat belts Check condition of seat belt strap, check function of automatic reel, seat belt locking reel, seat belt buckle, seat belt clip and, if necessary, seat belt clasp......31
0000... Steering components Check for play, damage and, if nec., tightness......33
0000... Tyres checking and if necessary correcting inflation pressure, checking condition, tread depth and pattern......35
0000... Underbody incl. all visible components Check for damage, correct position, tightness, corrosion......36
0000... Vehicle care measures for inventory vehicles (new and used vehicles) as well as vehicles to be taken off the road that are in the hands of customers......37
0000... When driving on a race track......41
0000... Windscreen washer system checking fluid level, topping up if necessary......47
0000... Work instruction for removing the protective film......48
0000009 Pre-delivery check......50
0000105 Standard scope of service......55
0000602 Service - air filter element......57
0000610 Service - engine oil......58
0000612 Service - front brakes......60
0000614 Service - rear brakes......62
0000616 Service - microfilter......64
0000618 Service - brake fluid......65
0000622 Service - spark plugs......66
0000624 Service - vehicle check......67
0001... Symbols used and information in repair instructions......69
0011276 Oil change in the twin-clutch gearbox (DKG) (7DTC300)......74
0011277 Checking _ topping up oil level in twin-clutch gearbox (DKG) (7DTC300)......80
5.1.1 Axles......85
7.1.1 Installation safety of the seat belts _ seat belt buckles......88
7.1.2 Status of the seat belts _ seat belt buckles......92
7.1.3 Belt force limiter......95
7.1.4 Seat belt tensioner......96
7.1.5 Airbag......97
7.1.6 Supplementary restraint systems (SRS)......100
7.11 Odometer (if present)......101
7.12 Driving dynamics control (Electronic Stability Program, ESP) (if installed _ required)......102
Abbreviations......103
Addition to special tools cabinet All model series......107
Arguments pertaining to engine oil consumption......109
BMW maintenance content F45, F46......112
Brake fluid - Operating Fluids Specification......114
Brake fluid service - extension of the first brake fluid interval to 36 months......115
Brake fluid service ? Bonnet gas strut check with active pedestrian impact mitigation?(SA8TF)......117
CBS general - Reset is lost......119
Changed emissions test indicator BMW Condition Based Service......120
Discontinuation of Service Booklet for vehicles with Central?Information?Display?(CID)......121
Emergency Services (BMW _ MINI) from issue September 2009......123
Engine oil - varying colours _ smell after initial filling in the works......124
Engine oil service - countries with higher levels of dust Check the air filter element for contamination......125
Engine oil service - new scope of maintenance work Replace the battery of the radio remote control......126
Engine oil service _ vehicle check service - procedure for resetting the service interval indicator......128
Extract from BMW Group Standard?GS?90003-2......129
FEB-FEB-NED-TESTMODULE-AKTUELL......131
General and legal information on performing the periodic exhaust-gas (emissions) test in EU countries......132
Handling fault messages _ Check Control messages for Run Flat Indicator?RDC (SA2VB)......138
Handling the acoustic camera......141
IMIB_Next......143
Ignition key data tapping on CBS vehicles......146
Inflation pressure measurement in vehicles with tyre pressure display?RDC?(SA2VB)......152
List of contents......154
M10 and M10 x 1 - maximum tightening torques acc. to BMW GS 90003-2......156
M12 and M12x1.5 - maximum tightening torques acc. to BMW GS 90003-2......157
M14 and M14x1.5 - maximum tightening torques acc. to BMW GS 90003-2......158
M16 and M16x1.5 - maximum tightening torques acc. to BMW GS 90003-2......159
M18 and M18x1.5 - maximum tightening torques acc. to BMW GS 90003-2......160
M4 and M5 - maximum tightening torques acc. to BMW GS 90003-2......161
M6 and M7 - maximum tightening torques acc. to BMW GS 90003-2......162
M8 and M8 x 1 - maximum tightening torques acc. to BMW GS 90003-2......163
Main group 00......164
New Maintenance Records service booklet and maintenance documentation All models......165
Parking brake function check - new procedure in the standard service scope _ rear brake service......167
Service Sheets - Condition-based Service _ Pre-delivery Check (ISTA, ISPA, Commercial Service Data)......169
Service intervals for countries with low fuel grade (SA988 _ SA8KE, SA8KM, SA984, SA8KK, SA8KL, SA8KH, SA8KP)......171
Standard work scope - expansion of work scope (with slide _ tilt sunroof and panorama glass roof)......177
Supplement for target exhaust emissions inspection data of BMW and MINI vehicles from 04 _ 2009. Modified test specifications for petrol lean-mixture engines N43 and N53. Test procedure for hybrid vehicles......179
Test instructions for the exhaust gas test (AU) on BMW vehicles with diesel engines from European emission classification EURO 6......183
Test instructions for the exhaust gas test (AU) on BMW vehicles with petrol engines from European emission classification EURO 6......196
Workshop Equipment - Planning Documentation......209
Workshop equipment sales......210
11 - ENGINE ......211
11 operating fluid overview......217
11. . . . . Equipment recoding special tool number of the transverse member for fixing the engine in the installation location......219
1100 Overview of Technical Data......221
1100 Overview of tightening torques......231
1100... Engine oil change (B48A)......235
1100... Engine oil consumption measurement......241
1100... Overview of consumables (Electronic Parts Catalogue)......242
1100010 Draining and adding engine oil _ PREMIUM......248
1100039 Checking compression of all cylinders (B48A)......258
1100039 Checking compression of all cylinders (B48A, B46A)......261
1100050 Removing and installing engine with transmission (B48A)......264
1100300 Engine oil consumption measurement......287
1100670 Securing engine in installation position......295
1111 Overview of Technical Data......302
1111 Overview of tightening torques......304
1112 Overview of Technical Data......310
1112 Overview of tightening torques......313
1112000 Removing and installing _ sealing cylinder head cover (B48A)......327
1112100 Removing and installing cylinder head (B48A)......334
1112101 Replacing cylinder head gasket (B48A)......344
1112719 Grinding cylinder head lower face (B48A)......346
1112729 Checking cylinder head on watertightness (B48A)......348
1113 Overview of tightening torques......351
1113000 Removing and installing, sealing or replacing oil sump (B48A)......358
1114 Overview of tightening torques......366
1114005 Replacing front crankshaft seal (B48A)......371
1114110 Removing and installing, sealing _ replacing the rear timing case cover (B48A )......374
1114151 Replacing the crankshaft seal (transmission side) (B48A)......384
1115510 Measuring the internal engine pressure (B48A)......389
1116550 Removing and installing alternator bracket (B48A)......391
1121 Overview of Technical Data......397
1121... Replace lower crankshaft guide bearing shells (B48)......402
1121001 Replacing crankshaft (B48A)......406
1121140 Replace crankshaft guide bearing shells (B48)......418
1121531 Replacing all crankshaft main bearing shells (B48A)......423
1122 Overview of tightening torques......428
1122000 Removing and installing _ replacing flywheel (B48A)......430
1123 Overview of tightening torques......433
1123010 Removing and installing _ replacing vibration damper (B48A)......435
1124 Overview of tightening torques......438
1124571 Replace all connecting rod bearings (B48A)......442
1125 Overview of Technical Data......443
1125000 Removing and installing or replacing all pistons (B48A)......454
1125671 Replacing piston rings on all pistons (B48A)......466
1127 Overview of tightening torques......470
1127030 Removing and refitting _ replacing balancer shafts (B48A)......472
1128 Overview of tightening torques......483
1128... Tensioning _ releasing of drive belt for alternator (B48A)......486
1128010 Replace drive belt for alternator ()......492
1128020 Replacing tensioning device for alternator drive belt (B48A)......496
1128025 Removing and installing _ replacing deflecting element for drive belt (B48A, B46A)......498
1130 Overview of tightening torques......505
1131 Overview of tightening torques......506
1131... Notes for checking and adjusting the timings (B37, B38, B47, B48)......518
1131... Notes on checking and adjusting the timing (B36, B37, B38, B46, B47, B48)......521
1131005 Checking camshaft timing (B48AO0)......524
1131025 Removing and installing _ replacing intake camshaft (B48A)......531
1131028 Removing and installing _ replacing exhaust camshaft (B48A)......535
1131052 Replacing both timing chains (B48A)......541
1131090 Removing and installing _ replacing chain tensioner (B48A)......547
1131505 Adjusting timing of camshaft(s) (B48A)......549
1133050 Removing and installing _ replacing all rocker arms (B48A)......556
1133062 Replacing all hydraulic valve clearance compensating elements (B48A)......559
1134055 Replacing all valve springs (B48A)......561
1134552 Removing and installing or replacing all valves (B48A)......567
1134560 Replacing all valve stem seals (B48A)......569
1136 Overview of tightening torques......572
1136042 Removing and installing _ replacing intake adjuster (B48A)......576
1136044 Removing and installing _ replacing exhaust camshaft adjuster (B48A)......584
1136046 Removing and installing or replacing intake and exhaust camshaft adjusters (B48A)......592
1136125 Removing and installing _ replacing VANOS central valve on the intake side (B48A)......603
1136126 Removing and installing _ replacing exhaust side VANOS central valve (B48A)......610
1136127 Removing and installing _ replacing both VANOS central valves (B48A)......617
1136658 Removing and installing _ replacing both actuators (B48A )......625
1137 Overview of tightening torques......629
1137005 Removing and installing _ replacing eccentric shaft (B48A)......632
1137010 Removing and installing _ replacing intermediate levers (B48A)......636
1137020 Removing and installing _ replacing servomotor for eccentric shaft (B48A)......650
1140000 Checking engine oil pressure (B48A)......654
1141 Overview of tightening torques......659
1141000 Removing and installing or replacing oil pump (B48A)......666
1141115 Removing and installing _ replacing hydraulic valve (B48A)......670
1142 Overview of tightening torques......673
1142020 Removing and installing _ replacing full-flow oil filter (B48A)......686
1142200 Removing and installing _ sealing or replacing oil feed line for exhaust turbocharger (B48A)......693
1142210 Removing and installing _ sealing or replacing oil return line for exhaust turbocharger (B48A)......695
1144000 Removing and installing _ replacing oil-to-water heat exchanger (B48AO0)......699
1151 Overview of tightening torques......702
1151000 Removing and installing _ replacing coolant pump (B48A)......706
1153 Overview of tightening torques......709
1153000 Removing and installing _ replacing coolant thermostat (B48A)......716
1153086 Removing and installing _ replacing coolant feed line for exhaust turbocharger (B48A)......717
1153086 Removing and installing _ replacing coolant return line for exhaust turbocharger (B48A)......721
1153590 Removing and installing _ replacing the auxiliary water pump (B48A)......724
1161 Overview of tightening torques......728
1161050 Removing and installing intake system (B48A)......736
1161362 Removing and installing _ replacing right charge-air duct (B48A)......740
1161365 Removing and installing _ replacing left-hand charge air duct (B48A )......749
1161730 BMW leakage test for differentiated intake system......754
1162 Overview of tightening torques......758
1165 Overview of tightening torques......760
1165020 Removing and installing _ replacing exhaust turbocharger (B48A)......773
1165300 Removing and installing _ replacing wastegate valve actuator (B48) (from 02 _ 2016)......785
1165300 Removing and installing _ replacing wastegate valve actuator (B48) (until 01 _ 2016)......798
1166000 Removing and installing or replacing vacuum pump (B48A)......810
1174559 Replace electric valve for vacuum control of water pump (B48A)......814
1178 Overview of tightening torques......817
1178510 Remove and install _ replace front oxygen sensor (B48A)......819
1178610 Remove and install _ replace monitoring oxygen sensor (B48A)......823
6.1.9 Engine performance......827
9.0 BMW Longlife-17 FE+......828
BMW Quality Longlife-04 All......830
Camshaft......831
Case Covers......832
Chain tensioner......833
Cleaning the cylinder head intake ports and the combustion chamber with the walnut blaster......834
Connecting rod with connecting rod bearing......835
Coolant pump......836
Crankshaft and Bearings......837
Cylinder head with cylinder head cover......838
Drive belt with belt tensioner and deflecting element......839
Dual-mass balance......840
Emissions control, control sensor _ monitoring sensor......841
Emissions-control, Lambda oxygen sensor......842
Engine block......843
Engine identification......844
Exhaust turbocharger with control......854
Fan......855
Flywheel......856
Intake manifold......857
Intake plenum......858
Leak-testing the air-intake system......859
Main group 11......862
Mounting engine on assembly stand (B48A)......863
Oil filter with line......867
Oil pump with strainer and motor......868
Oil sump......869
Oil supply, B48, B46......870
Repair notes to renew the cylinder head......871
Repair notes to renew the engine......874
Replacing guide bearing......876
Standard screw connection......879
Thermostat and coolant lines......880
VANOS......881
Vacuum pump......882
Vacuum supply All models......883
Variable valve gear......887
Vibration damper......888
12 - ENGINE ELECTRICAL SYSTEM......889
1200... Instructions for removal and replacement of control units......891
1212 Overview of tightening torques......893
1212011 Remove and install _ replace all spark plugs (B38, B46, B48)......894
1213511 Replacing ignition coils (B38, B46, B48)......898
1214 Overview of tightening torques......904
1214521 Replacing the pulse sensor on the crankshaft (B38, B48, B46)......907
1214523 Replacing pulse sensor on intake camshaft (B46, B48)......909
1214524 Replace pulse sensor on exhaust camshaft (B46, B48)......911
1214550 Replacing control unit (DME)......914
1214602 Replacing the knock sensor (cylinder 1. and 2.) (B46, B48)......921
1214604 Replacing knock sensor (cylinder 3. and 4.) (B46, B48)......923
1214705 Programming the control unit (DME _ DDE)......925
1231020 Removing and installing or replacing alternator (B46, B48)......926
1241 Overview of Technical Data......932
1241 Overview of tightening torques......933
1241020 Removing and installing _ replacing starter motor......936
1241041 Replacing the engagement solenoid switch......939
1242 Overview of tightening torques......941
1242500 Replacing positive battery cable from vehicle battery to starter motor (B48)......944
1242540 Replacing safety battery terminal (SBK)......950
1251210 Replacing the wiring harness section for the injectors and ignition coils (B46, B48)......957
1251215 Replacing wiring harness section for Valvetronic servomotor (B46, B48)......963
1251235 Replacing the engine sensor system module 1 wiring harness section (B46, B48)......970
1251240 Replacing the engine sensor system module 2 wiring harness section (B46, B48)......978
1251306 Removing and installing the wiring harness - section for the supply unit module (B46, B48)......986
1252 Overview of tightening torques......992
1261 Overview of tightening torques......996
1261280 Removing and installing _ replacing the oil pressure switch (B38, B46, B48)......999
1261285 Removing and installing _ replacing oil level sensor for engine oil......1001
1261285 Replacing engine oil level sensor......1004
1263586 Replacing power distribution box......1014
1290 Overview of tightening torques......1017
Alternator with mounting......1019
Battery tray......1020
Electronics box......1022
Oil pressure, oil level indicator......1023
Plug Connectors, Terminals......1024
Spark plugs......1025
Starter motor with mounting......1026
13 - FUEL PREPARATION & CONTROL......1027