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John Deere 350GLC Excavator Workshop Repair Service Manual PDF Download TM13207X19 - MJODTM13207X19.zip

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A full-service repair and service technical manual for the John Deere 350GLC Excavator, packed with every bit of shop-level detail needed to service, fix, and rebuild the machine just like an experienced technician would.


The John Deere 350GLC Excavator workshop technical manual (repair) contains:


* Numbered table of contents easy to use so that you can find the information you need fast.


* Detailed sub-steps expand on repair procedure information


* Numbered instructions guide you through every repair procedure step by step.


* Notes, cautions and warnings throughout each chapter pinpoint critical information.


* Bold figure number help you quickly match illustrations with instructions.


* Detailed illustrations, drawings and photos guide you through every procedure.


* Enlarged inset helps you identify and examine parts in detail.


TM13207X19 - John Deere 350GLC Excavator Technical Manual - Repair.pdf


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PRODUCT DETAILS:


Total Pages: 904 pages


File Format: PDF/EPUB/MOBI/AZW (PC/Mac/Android/Kindle/iPhone/iPad; bookmarked, ToC, Searchable, Printable)


Category: Repair


Language: Spanish English French


John Deere - Excavator - 1FF350GX__F809192-


Published on 2020/02/02


TABLE OF CONTENTS...1


Section 00: General Information...15


Group 0001: Safety...15


Recognize Safety Information...18


Follow Safety Instructions...19


Operate Only If Qualified...20


Wear Protective Equipment...21


Avoid Unauthorized Machine Modifications...22


Control Pattern Selector—If Equipped...23


Add Cab Guarding for Special Uses...24


Inspect Machine...25


Stay Clear of Moving Parts...26


Avoid High-Pressure Fluids...27


Avoid High-Pressure Oils...28


Work In Ventilated Area...29


Avoid Static Electricity Risk When Refueling...30


Prevent Fires...32


In Case of Machine Fire...33


Prevent Battery Explosions...34


Handle Chemical Products Safely...35


Decommissioning — Proper Recycling and Disposal of Fluids and Components...36


Exhaust Filter Ash Handling and Disposal...37


Prepare for Emergencies...38


Clean Debris from Machine...39


Use Steps and Handholds Correctly...40


Start Only From Operator's Seat...41


Use and Maintain Seat Belt...42


Prevent Unintended Machine Movement...43


Avoid Work Site Hazards...44


Keep Riders Off Machine...46


Avoid Backover Accidents...47


Inspect and Maintain ROPS...48


Avoid Machine Tip Over and Machine Damage...49


Use Special Care When Lifting Objects...51


Travel Safely...52


Add and Operate Attachments Safely...53


Park and Prepare for Service Safely...54


Service Cooling System Safely...55


Remove Paint Before Welding or Heating...56


Make Welding Repairs Safely...57


Drive Metal Pins Safely...58


Clean Exhaust Filter Safely...59


Group 0003: Torque Values...16


Metric Bolt and Cap Screw Torque Values...64


Additional Metric Cap Screw Torque Values...66


Unified Inch Bolt and Cap Screw Torque Values...68


Service Recommendations for 37° Flare and 30° Cone Seat Connectors...70


Service Recommendations for O-Ring Boss Fittings...72


Service Recommendations for Flared Connections—Straight or Tapered Threads...74


Service Recommendations for Flat Face O-Ring Seal Fittings...76


O-Ring Boss Fittings In Aluminum Housing Service Recommendations—Excavators...78


O-Ring Face Seal Fittings With SAE Inch Hex Nut and Stud End for High-Pressure Service Recommendations...81


O-Ring Face Seal Fittings With Metric Hex Nut and Stud End for Standard Pressure Service Recommendations...83


O-Ring Face Seal Fittings With Metric Hex Nut and Stud End for High-Pressure Service Recommendations...86


Service Recommendations for Metric Series Four Bolt Flange Fitting...89


Service Recommendations For Inch Series Four Bolt Flange Fittings...91


Inch Series Four Bolt Flange Fitting for High-Pressure Service Recommendations...93


Service Recommendations For Non-Restricted Banjo (Adjustable) Fittings...95


Service Recommendations For O-Ring Boss Fittings With Shoulder...98


Metric 24° O-Ring Seal DIN 20078 Service Recommendations...101


Section 01: Tracks...105


Group 0130: Track System...105


Track Roller Remove and Install...110


Track Roller Disassemble and Assemble...114


Track Roller Pressure Test...118


Track Carrier Roller Remove and Install...121


Metal Face Seals Repair...125


Track Shoe Remove and Install...128


Track Chain Remove and Install...131


Track Chain Disassemble and Assemble...138


Track Chain Repair to Replace Broken Part...141


Sprocket Remove and Install...147


Front Idler Remove and Install...150


Front Idler Disassemble and Assemble...152


Track Adjuster and Recoil Spring Remove and Install...156


Track Adjuster and Recoil Spring Disassemble and Assemble...158


Section 02: Axles, Differentials, and Suspension Systems...167


Group 0250: Axle Shaft, Bearings, and Reduction Gears...167


Travel Gear Case Remove and Install...172


Travel Gear Case Disassemble and Assemble...176


Group 0260: Hydraulic System...167


Travel Motor and Park Brake Remove and Install...189


Travel Motor and Park Brake Disassemble and Assemble...190


Park Brake Valve Disassemble and Assemble...199


Travel Motor and Park Brake Start-Up Procedure...203


Section 04: Engine...205


Group 0400: Removal and Installation...205


Engine Remove...220


Engine Install...234


Section 05: Engine Auxiliary System...235


Group 0510: Cooling Systems...235


Radiator Remove and Install...239


Hydraulic Oil Cooler Remove and Install...242


Charge Air Cooler Remove and Install...245


Fuel Cooler Remove and Install...248


Cooling Package Remove and Install...250


Fan and Fan Guard Remove and Install...256


Coolant Surge Tank Remove and Install...261


Group 0530: External Exhaust Systems...235


Exhaust Tube Remove and Install...266


JDG11335 Bellows Alignment Fixture...268


Exhaust Bellows Alignment Procedure...276


Diesel Particulate Filter (DPF) Remove and Install...278


Diesel Oxidation Catalyst (DOC) Remove and Install...283


Selective Catalyst Reduction (SCR) Remove and Install...285


Exhaust Aftertreatment Assembly Remove and Install...289


Diesel Exhaust Fluid (DEF) Tank Remove and Install...292


Diesel Exhaust Fluid (DEF) Tank Header Remove and Install...297


Diesel Exhaust Fluid (DEF) Tank Header Disassemble and Assemble...299


Diesel Exhaust Fluid (DEF) Tank Cleaning Procedure...301


Diesel Exhaust Fluid (DEF) Dosing Unit Remove and Install...303


Diesel Exhaust Fluid (DEF) Dosing Injector Remove and Install...316


Diesel Exhaust Fluid (DEF) Decomposition Tube Remove and Install...318


Group 0560: External Fuel Supply Systems...235


Fuel Tank Remove and Install...325


Section 07: Damper Drive (Flex Coupling)...330


Group 0752: Elements...330


Damper Drive (Flex Coupling) Remove and Install...335


Section 17: Frame or Supporting Structure...339


Group 1740: Frame Installation...339


Welding on Machine...342


Group 1749: Chassis Weights...339


Counterweight Remove and Install...347


Section 18: Operator's Station...350


Group 1800: Removal and Installation...350


Cab Remove and Install...360


Group 1810: Operator Enclosure...350


Windshield Remove and Install...371


Windshield Disassemble and Assemble...373


Sliding Windows Remove and Install...383


Windowpanes Remove and Install...385


Windowpanes Dimensions...386


Group 1821: Seat and Seat Belt...350


Seat Remove and Install...396


Seat Belt Remove and Install...398


Mechanical Suspension Seat Disassemble and Assemble...403


Air Suspension Seat Disassemble and Assemble...409


Premium Air Suspension Seat Disassemble and Assemble...414


Group 1830: Heating and Air Conditioning...350


R134a Refrigerant Cautions and Proper Handling...423


R134a Refrigerant Oil Information...424


R134a Refrigerant Recovery, Recycling, and Charging Station Installation Procedure...426


Recover R134a Refrigerant...428


Flush and Purge Air Conditioning System...429


Evacuate R134a System...432


Charge R134a System...434


Air Conditioner Compressor Remove and Install...436


Condenser Remove and Install...438


Heater and Air Conditioner Remove and Install...440


Receiver-Dryer Remove and Install...445


Section 19: Sheet Metal and Styling...447


Group 1910: Hood or Engine Enclosure...447


Hood and Engine Side Shields Remove and Install...454


Section 33: Excavator...460


Group 3302: Buckets...460


Bucket Remove and Install...463


Adjust Bucket Pivot End Play...464


Bucket Pin-Up Data...466


Group 3340: Frames...460


Bucket Links Remove and Install...472


Arm Remove and Install...476


Boom Remove and Install...481


Inspect Pins, Bushings, and Bosses—Front Attachment...489


Cylinder Specifications...492


Bushings and Seal Remove and Install...493


Group 3360: Hydraulic System...460


Apply Vacuum to Hydraulic Oil Tank...497


Pump 1 and 2 Remove and Install...499


Pump 1 and 2 Disassemble and Assemble...504


Pump Gear Case Disassemble and Assemble...515


Pump 1 and 2 Inspection...518


Pump 1 and 2 Start-Up Procedure...524


Pump 1 and 2 Regulator Remove and Install...526


Pump 1 and 2 Regulator Disassemble and Assemble...528


Pilot Pump Remove and Install...532


Pilot Pump Disassemble and Assemble...535


Pilot Pressure Regulating Valve and Filter Remove and Install...538


Pilot Pressure Regulating Valve and Filter Disassemble and Assemble...540


Pilot Shutoff Solenoid Valve Remove and Install...542


Pilot Shutoff Solenoid Valve Disassemble and Assemble...545


Fan Drive Pump Remove and Install...548


Fan Drive Motor Remove and Install...550


Fan Drive Motor Disassemble and Assemble...552


Fan Drive Motor Solenoid Valves Remove and Install...555


Solenoid Valve Remove and Install—Power Dig/Travel Speed (SG), Arm Regenerative (SC), and Dig Regenerative (SF) Valves...557


Solenoid Valve Disassemble and Assemble—Power Dig/Travel Speed (SG), Arm Regenerative (SC), and Dig Regenerative (SF) Valves...560


Pilot Valve (Left and Right) Remove and Install...562


Pilot Valve (Left and Right) Disassemble and Assemble...565


Travel Pilot Valve Remove and Install...575


Travel Pilot Valve Disassemble and Assemble...578


Single Pedal Travel Pilot Valve Remove and Install...584


Single Pedal Travel Pilot Valve Disassemble and Assemble...587


Pilot Signal Manifold Remove and Install...590


Pilot Signal Manifold Disassemble and Assemble...593


Control Valve Remove and Install...597


Control Valve Halves Disassemble and Assemble...602


Control Valve (5-Spool) Disassemble and Assemble...604


Control Valve (4-Spool) Disassemble and Assemble...630


Hydraulic Oil Tank Remove and Install...653


Restriction Valve Remove and Install...659


Hydraulic Oil Cooler Bypass Valve Remove and Install...661


Boom Cylinder Remove and Install...663


Boom Cylinder Disassemble and Assemble...668


Arm Cylinder Remove and Install...673


Arm Cylinder Disassemble and Assemble...677


Bucket Cylinder Remove and Install...683


Bucket Cylinder Disassemble and Assemble...687


Hydraulic Cylinder Bleed Procedure...692


Section 43: Swing or Pivoting System...693


Group 4350: Mechanical Drive Elements...693


Swing Gear Case Remove and Install...698


Swing Gear Case Disassemble and Assemble...702


Swing Gear Case Start-Up Procedure...717


Upperstructure Remove and Install...718


Swing Bearing Remove and Install...723


Swing Bearing Disassemble and Assemble...728


Swing Bearing Upper Seal Install...733


Swing Bearing Lower Seal Install...734


Group 4360: Hydraulic System...693


Center Joint Remove and Install...740


Center Joint Disassemble and Assemble...744


Center Joint Air Test...748


Swing Motor and Park Brake Remove and Install...749


Swing Motor and Park Brake Disassemble...753


Swing Motor and Park Brake Inspection...756


Swing Motor and Park Brake Assemble...761


Swing Motor and Park Brake Start-Up Procedure...765


Crossover Relief Valve and Make-Up Check Valve Remove and Install...767


Make-Up Check Valve Disassemble and Assemble...771


Swing Park Brake Check Valve and Orifice Remove and Install...773


Section 99: Dealer Fabricated Tools...775


Group 9900: Dealer Fabricated Tools...775


DF1037 Hydraulic Pump Torque Adapter...777


DF1063 Lift Bracket...778


ST4920 Track Recoil Spring Disassembly and Assembly Tool...780


DFT1087 Track Recoil Spring Disassembly and Assembly Guard Tool...785


DFT1110 Spacer...786


DFT1130 Adapter...787


DFT1305 Travel Gear Case Nut Wrench...788


DFT1109 Holding Bar...789


DFT1119 Pump Support...790


DFT1351 Swing Gear Case Nut Spanner Wrench...791


Center Joint (Rotary Manifold) Lifting Tool...793


DF1038 Torque Adapter...794


DFT1144 Guide Pin...795


John Deere 350GLC Excavator Repair Service Manual (TM13207X19)

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