John Deere 9650STS 9750STS Combine Repair Service Manual TM2101 PDF - MJODTM2101.zip
A full workshop service and repair manual covering John Deere 9650 STS (SN: 695501-) and 9750 STS (SN: 695601-) combine harvesters, packed with the technical detail needed to service, fix, and rebuild these machines to a professional mechanic's standard.
This repair guide for the John Deere 9650STS and 9750STS combines contains:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.
TM2101 - John Deere Combines 9650STS, 9750STS Technical Manual - Repair.PDF
TM2101 - John Deere Combines 9650STS, 9750STS Technical Manual - Repair.EPUB
Total Pages: 1,736 pages
File Format: PDF/EPUB/MOBI/AZW (PC/Mac/Android/Kindle/iPhone/iPad; bookmarked, ToC, Searchable, Printable)
Language: English
MAIN SECTIONS
Foreword
General
Safety
Specifications
Tune-Up and Adjustment
Fuels and Lubricants
Engine
Remove and Install Engine
Cooling System
Lower Engine Repair
Fuel and Air Repair
Air Intake System
Diesel Fuel System
Electrical System
Batteries
Harness and Connector Repair
Wire Harness Routing
Fuses, Circuit Breakers and Relays
Lighting
Operators Station
Sensors and Switches
Wiper
Alternator
Starting Motor
Electrical Engine Control
GREENSTAR Components
Power Train Repair
Transmission and Differential
Single Reduction Final Drive-Heavy Duty
Hydrostatic System
Cam Lobe Motor
Tires and Wheels
Power Steering and Brakes
Steering
Brakes
Hydraulic Repair
Hydraulic Reservoir
Hydraulic Pumps
Hydraulic Valves
Hydraulic Cylinders
Motors
Accumulator
Separator Shell
Gull Wing Doors
Operator Station Repair
Air Conditioning System (R134a)
System Components
Cab
Feeder House Repair
Conveyor
Top Shaft and Slip Clutch
Feeder House Drives and Reverser Gear Case
CONTOUR MASTER Tilt Cylinder
CONTOUR MASTER Tilt Frame
Separator
Separator Repair
Separator Drives
Residue Disposal
Conveyor Augers, Cleaning Fan And Chaffer And Sieve Frame
Tailings Elevator and Augers
Primary Countershaft Gear Case
Header Electromagnetic Clutch
Grain Tank and Unloading System Repair
Grain Tank Cross Augers
Unloading Auger System Drives
Vertical Unloading Auger and Lower Gear Case
Horizontal Unloading Auger and Gear Case
Clean Grain Elevator
Grain Tank and Extensions
Engine Gear Case and Control Valve Repair
Engine Gear Case and Valve
Dealer Fabricated Tools
Dealer Fabricated Tools
TABLE OF CONTENTS - EXPANDED VIEW
000 Foreword
010 - GENERAL INFORMATION
05 - Safety
Avoid Harmful Asbestos Dust
Avoid Heating Near Pressurized Fluid Lines
Avoid High-Pressure Fluids
Construct Dealer-Made Tools Safely
Dispose of Waste Properly
Handle Fluids Safely342200224Avoid Fires
Handling Batteries Safely
Illuminate Work Area Safely
Live With Safety
Park Machine Safely
Practice Safe Maintenance
Prepare for Emergencies
Prevent Acid Burns
Prevent Battery Explosions
Recognize
Remove Paint Before Welding or Heating
Replace Safety Signs
Service Accumulator Systems Safely
Service Machines Safely
Service Tires Safely
Support Machine Properly
Understand Signal Words
Use Adequate Service Facilities
Use Proper Lifting Equipment
Use Proper Tools
Wait Before Opening High-Pressure Fuel System
Wear Protective Clothing
Work in Clean Area
Work In Ventilated Area
10 - Specifications
Basic Electrical Component Handling _ Precautions For Vehicles Equipped With Computer Controlled Systems
Check Oil Lines and Fittings
Dimension Reference Points
Dimensions
External Hexagon Port Plug Torque Chart
Face Seal Fittings Assembly and Installation342200224All Pressure Applications
Four Bolt Flange Fittings Assembly and Installation342200224All Pressure Applications
Ground Speeds (Fast Idle) Two Speed Four Wheel Drive
Metric Bolt and Screw Torque Values
Metric Face Seal Fitting Torque Chart342200224High Pressure Applications
Metric Face Seal Fitting Torque Chart342200224Standard Pressure Applications
Operating Speeds
Prevent Hydraulic System Contamination
SAE Face Seal Fitting Torque Chart342200224High Pressure Applications
SAE Face Seal Fitting Torque Chart342200224Standard Pressure Applications
SAE Four Bolt Flange Cap Screw Torque Values342200224High Pressure Applications
SAE Four Bolt Flange Cap Screw Torque Values342200224Standard Pressure Applications
Sealants and Adhesives Cross-Reference Chart
Specifications3422002249650 STS Combines
Specifications3422002249750 STS Combines
Turning Radius
Unified Inch Bolt and Screw Torque Values
15 - Tune Up and Adustment
Care and Maintenance of Belts
Defective Belts
Tune-Up and Adjustment
20 - Fuels and Lubricants
Alternative and Synthetic Lubricants
Diesel Engine Coolant (engine with wet sleeve cylinder liners)
Diesel Engine Oil 342200224 Non-Emissions Certified and Certified Tier 1 and Stage I
Diesel Fuel
Grease
Hydrostatic Drive System, Main Hydraulic System and Main Engine Gear Case Oils
Liquid Coolant Conditioner
Lubricant Storage
Storing Fuel
Supplemental Coolant Additives
Transmission, Final Drives, Feeder House Reverser, Primary Countershaft, Loading Auger Elevator and STS Rotor Drive Gear Cases
020 - ENGINE
05 - Remove & Install Engine
6081 John Deere Engine Repair
Essential or Recommended Tools
Install Engine
Remove and Install Flywheel Pilot Bearing
Remove Engine
Specifications
10 - Cooling System
6081 John Deere Engine Repair
Adjusting Rotary Screen Knife Comb
Install Radiator
Remove and Install Rotary Screen Drive
Remove and Install Rotary Screen Idler Arm and Sheaves
Remove and Install Rotary Screen
Remove Radiator
Repair or Replace Water Pump
Replace Thermostats
Specifications
Test Radiator Cap
Test Radiator
15 - Lower Engine Repair
Remove and Install Engine Oil Pan Access Sheet
030 - FUEL & AIR REPAIR
05 - Air Intake System
6081 John Deere Engine Repair_{3952}
Cleaning the Charge Air Cooler
Other Material
Remove and Install Air Cleaner Filters
Remove and Install Charge Air Cooler
Remove and Install Turbocharger
Specifications_{3943}
Turbocharger Repair
10 - Diesel Fuel System
Bleed Fuel System
Install Fuel Tank Outlet Screen
Other Material_{4049}
Remove and Install Cold Weather Starting Aid
Remove and Install Fuel Tank
Remove and Install Fuel Tank Strainer and Breather
Remove Fuel Tank Outlet Screen
Replace Cold Weather Starting Aid Can
Specifications_{4058}
040 - ELECTRICAL SYSTEM
05 - Batteries
Battery Replacement
Charging Batteries
Checking Electrolyte Specific Gravity
Connecting Battery Cables
Connecting Booster Batteries
Handling Batteries Safely
Prevent Battery Explosions
Prevent Damage to Electrical Systems
Remove and Install Batteries
10 - Harness and Connector Repair
Basic Electrical Component Handling _ Precautions for Vehicles Equipped with Computer Controlled Systems
Electrical Connector _ Wiring Harness Handling and Repair
Electrical System Visual Inspection
Essential or Recommended Tools
Install DEUTSCH342204242 Contact
Install WEATHER PACK342204242 Contact
Other Material
Remove Connector Body from Blade Terminals
Repair (Pull Type) METRI-PACK342204242 Connectors
Repair (Push Type) METRI-PACK Connectors
Repair Relay Panel Connectors
Replace CPC, Large MATE-N-LOK and METRIMATE342204242 Pin Type Connectors
Replace DEUTSCH342204242 Connectors
Replace SURE-SEAL342204242 Connectors
Replace SURE-SEAL342204242 Connector with WEATHER PACK342204242 Connector
Replace WEATHER PACK342204242 Connector
Service Parts Kits
Use Electrical Insulating Compound
Using High-Pressure Washers
15 - Wiring Harness Routing
Cab Main Wiring Harness
Engine Wiring Harness
Left-Hand Main Wiring Harness 9650 S.N. ( 342200224700500); 9750 S.N. ( 342200224700600)
Left-Hand Main Wiring Harness 9650 S.N. ( 700501342200224); 9750 S.N. ( 700601342200224)
Replace Harness
Right-Hand Main Wiring Harness
20 - Fuses, Circuit Breakers and Relays
Basic Operation
Circuit Board Replacement
Engine Compartment Relay Panel Fuse Identification
Engine Compartment Relay Panel Relay Identification
Power Distribution Board Relay Identification
Power Distribution Board System Basic Description
Relays
Specifications
25 - Lighting
Auxiliary Field and Access Door, Work Light Bulb Replacement
Bulb Part Numbers
Cab Head Light Bulb Replacement and Adjustment
Cleaning Shoe Light Bulb Replacement
COMMANDTOUCH Cornerpost Monitor Light Bulb Replacement
Dome and Console Light Bulb Replacement
Front Turn Signal, Tail and Side Light Bulb Replacement
Grain Tank and Unloading Auger Light Bulb Replacement
Header Float Gauge (Optional) Bulb Replacement
Rear Discharge Light Bulb Replacement
Safety Rules When Replacing Halogen Bulbs
Side Finder (Optional) Light Bulb Replacement
Turn Signal Light Bulb Replacement
Warning Display Panel Light Bulb Replacement
Warning Light Bulb Replacement
30 - Operators Station
COMMANDTOUCH Console Controls
Instruments and Controls Identification
Other Material
Overhead Warning Display Panel
Remove and Install Backlight Bulbs for DIAL-A-SPEED and Active Header Control Switches
Remove and Install CLIMATRAK Automatic Air Conditioning _ Heater Temperature Control Switch and Fan Switch
Remove and Install CLIMATRAK Solar Sensor
Remove and Install COMMANDTOUCH Console Circuit Board
Remove and Install COMMANDTOUCH Console Membrane Switches
Remove and Install COMMANDTOUCH Console
Remove and Install DIAL-A-SPEED and Active Header Control Switches
Remove and Install Header and Separator Engage Switches
Remove and Install Horn Switch
Remove and Install Light Panel Dimmer Switch
Remove and Install Multi-Function Handle
Remove and Install Overhead Display Rocker Switches
Remove and Install Overhead Warning Display Panel
Remove and Install Radio Antenna
Remove and Install Radio
Remove and Install Radio Speaker
Remove and Install Starting Aid Switch
Remove and Install Start Switch
Remove and Install Turn Signal _ Side Finder Light Switch
Remove Header Control Module
Remove Performance Monitor and Digital Tachometer Module
Replace Cornerpost Main Circuit Board
Replace Mini Harness
Replace Neutral Safety Switch
Replace Overhead Warning Display Panel Circuit Board
Specifications
35 - Sensors and Switches
Essential or Recommended Tools
Other Material