John Deere 5403 5600 5605 5700 5705 Brazil Tractor Diagnostic Repair Service Manual TM4812 Wiring Diagrams PDF - MJODTM4812.zip

This comprehensive technical manual features complete electrical wiring schematics for the John Deere 5403, 5600, 5605, 5700, and 5705 Tractors (Brazil models), delivering every piece of technical data needed to service, troubleshoot, and overhaul these machines the way professional technicians do—covering diagnostics, operation, testing, repairs, scheduled service, and fault-finding.

Contained within the John Deere 5403, 5600, 5605, 5700, and 5705 tractor technical service manual are the following sections:

* Numbered table of contents easy to use so that you can find the information you need fast.

* Detailed sub-steps expand on repair procedure information

* Numbered instructions guide you through every repair procedure step by step.

* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.

* Notes, cautions and warnings throughout each chapter pinpoint critical information.

* Bold figure number help you quickly match illustrations with instructions.

* Detailed illustrations, drawings and photos guide you through every procedure.

* Enlarged inset helps you identify and examine parts in detail.

tm4812 - tractors 5403, 5605 and 5705 Technical Manual.pdf

tm4812 - tractors 5403, 5605 and 5705 Technical Manual.epub

PRODUCT DETAILS:

Total Pages: 971 pages

File Format: PDF/EPUB/MOBI/AZW (PC/Mac/Android/Kindle/iPhone/iPad; bookmarked, ToC, Searchable, Printable)

Language: English

MAIN SECTIONS

Foreword

General Information

Safety

Repairing the Electric System

Battery, Starter Motor and Alternator

Electric System Components

Electric Wiring Harness

Repairing the Power Train

Clutch - TSS Transmission

Carraro Clutch Assembly - (up to series 13693)

LUK Clutch Assembly - (as from series 13694)

TSS Transmission

PTO Drive Shaft

Differential

Final Drive

Mechanical Front Wheel Drive

Repairing the Steering and Brakes

Steering Repair

Brakes Repair

Steering Cylinder - 2WD Axle

Hydraulic Repair

Hydraulic Pump and Filter

Bosch Hydraulic Pump

Hydraulic Oil Cooler

Rockshaft

Selective Control Valve

Third Remote Control Valve

Mechanical Front Wheel Drive

MFWD Special Tools

Technical Data and Adjustment Values

Disassembly

Assembling the Differential

Pinion Depth

Adjusting Backlash

Housing Assemble

Assemble MFWD Axle Shaft

Planetary Gear

Assemble Hydraulic Cylinder

Toe-In Adjustment

ROPS

Roll Over Protection Structure - ROPS

Electric System: Operation and Tests

Location of the Components

Multitest Identification

Electrical System Theory of Operation

Diagnosing, Checking and Adjusting the Electrical System

General Electric Schematic

Transmission: Operation, Tests and Adjustments.

Location of Components - Transmission TSS

Carraro Clutch - Theory of Operation

Eaton Clutch and Transmission TSS -Theory of Operation -

Diagnostics, Tests and Adjustments - TSS Transmission

Brake and Steering: Operation, Tests and Adjustments.

Location of the Components

Steering and Brake -Theory of Operation

Steering and Brake - Diagnosis, Tests and Adjustments

Hydraulics: Operation, Tests and Adjustments.

Location of the Components

Digital Temperature and Presure Analyzer

Hydraulic System - Theory of Operation

Hydraulic System - Diagnosis

Hydraulic Tests-Without SCV

Hydraulic Tests-With SCV

Hydraulic Tests-All

Adjustments

Hydraulic Schematics

Others

tm4812 - tractors 5403, 5605 and 5705

Table of Contents

Foreword

Section 10: General Information

Group 05: Safety

Recognize Safety Information

Understand Signal Words

Follow Safety Instructions

Handle Fluids Safely-Avoid Fires

Prevent Battery Explosions

Prepare for Emergencies

Prevent Acid Burns

Service Cooling System Safely

Handle Chemical Products Safely

Avoid High-Pressure Fluids

Park Machine Safely

Support Machine Properly

Wear Protective Clothing

Work in Clean Area

Service Machines Safely

Work in Ventilated Area

Illuminate Work Area Safely

Replace Safety Signs

Use Proper Lifting Equipment

Keep ROPS Installed Properly

Service Tires Safely

Avoid Harmful Asbestos Dust

Avoid Heating Near Pressurized Fluid Lines

Remove Paint Before Welding or Heating

Use Proper Tools

Dispose of Waste Properly

Live With Safety

Section 40: Repairing the Electric System

Group 05: Battery, Starter Motor and Alternator

Removing and Installing the Battery

Removing and Installing the Starter Motor

Replacing the Alternator/Regulator

Group 10: Electric System Components

Other Material

Replacing the Air Filter Restriction Sensor

Replacing the Coolant Temperature Sensor

Replacing the Engine Speed Sensor

Replacing the Fuel Shut Off Solenoid

Replacing the Engine Oil Pressure Switch

Replacing the Key Switch

Replacing the Tractor Light Switch

Replacing the Direction Indicator Command

Replacing the Dashboard

Replacing the PTO Switch

Replacing the Starter Protection Switch

Replacing the Fuel Level Sender

Group 15: Electric Wiring Harness

Special Tools

Replace Connector Body-Blade Terminals

Replace WEATHER PACK WEATHER PACK is a trademark of Packard Electric. Connector

Install WEATHER PACK WEATHER PACK is a trademark of Packard Electric. Contact

Replacing the Front Electric Wiring Harness

Replace the Rear Electric Harness

Replacing the Battery Harness

Replacing the Rear Working Lights Harness

Section 50: Repairing the Power Train

Group 05: Clutch - TSS Transmission

Other Material

Separate Engine from Clutch Housing

Install Engine to Clutch Housing

Replacing the Clutch Housing Seal

Inspect and Repair Clutch Pedal and Linkage

Adjusting the Clutch Pedal Free Play

Group 10: Carraro Clutch Assembly - (up to series 13693)

Essential or Special Tools

Special Tools

Other Material

Remove and Install the Clutch Assembly

Disassemble and Inspect the Clutch Assembly

Assemble the Clutch Assembly

Adjust the Traction Clutch Finger

Adjust the PTO Clutch Release Finger

Remove and Check the Clutch and Shafts Release Mechanism

Install Clutch Release Mechanism and Shafts

Adjusting the Clutch Pedal Free play

Group 11: LUK Clutch Assembly - (as from series 13694)

Special Tools

Specifications

Remove and Install the Clutch Assembly

Disassemble and Inspect the Clutch Housing

Clutch Assembly

Adjust the Traction Clutch Fingers

Adjusting the PTO Clutch Fingers

Group 15: TSS Transmission

Other Material

Separate the Clutch Housing from the Transmission

Install Clutch Housing to Transmission

Inspect and Repair the Gear and Range Shift Levers

Inspect and Repair the Range Shift Lever

Remove Transmission

Disassemble and Inspect Transmission

Assemble Transmission

Install Transmission

Parking Brake Components for Tractors as from 18041 Series

Install Park Brake Components (park)

Disassemble, Inspect and Assemble the Gear Shift Shaft Assemblies

Disassemble, Inspect and Assemble the Top Transmission Shaft - Transmission with Synchronized Top Shaft (TSS)

Top Mounted Shaft

Assemble Top Shaft

Exploded View of the Top Shaft Collar Shift

Disassemble, Inspect, and Assemble Range Reduction Shaft

Disassemble, Inspect and Assemble Driven Shaft

Remove, Inspect and Install MFWD and Range Gears

Remove, Inspect and Install Reverse Idler Shaft.

Group 20: PTO Drive Shaft

Other Material

Inspect and Repair the PTO Lever and Linkage

Remove and Install the PTO Drive Shaft Assembly

Disassemble, Inspect and Assemble Standard Rear PTO Drive Shaft Assembly

Group 25: Differential

Essential or Special Tools

Remove and Install Differential Assembly

Disassemble, Inspect, and Assemble Differential Assembly

Remove and Inspect Differential Drive Shaft

Install Differential Drive Shaft

Remove, Inspect, and Install Differential Lock Assembly

Differential Cone Point Adjustment

Differential Backlash Adjustment

Group 30: Final Drive

Tools and Service Equipment

Final Drive Turn Tool

Other Material

Remove and Install Final Drive Assembly

Remove and Inspect Planetary Drive Assembly

Install Planetary Drive Assembly

Remove, Inspect, and Install Axle Shaft Assembly

Group 35: Mechanical Front Wheel Drive

Special or Essential Tools

Other Material

Inspect and Repair the MFWD Lever and Linkage

Remove and Install the MFWD Drop Gearbox

Disassemble and Inspect MFWD Drop Gearbox

MFWD Drop Gearbox Cross Section

Assemble MFWD Drop Gearbox

Remove, Inspect and Install MFWD Drive Shaft

Section 60: Repairing the Steering and Brakes

Group 05: Steering Repair

Other Material

Special Tool

Replacement Kits

Remove and Install the Steering Column Valve

Disassemble and Inspect the Steering Valve

Assembling Steering Valve

Inspect and Replace the Steering Hydraulic Lines (Without Oil Cooler)

Inspect and replace the Steering Hydraulic Lines (With Oil Cooler)

Group 10: Brakes Repair

Other Material

Remove and Install the Brake Valve and Pedals

Disassemble and Inspect Brake Valve

Brake Valve Cross Section

Assemble Brake Valve

Remove and Inspect Brakes.

Install Brakes

Inspect and Replace Brake Hydraulic Lines

Group 15: Steering Cylinder - 2WD Axle

General Information

Special Tools

Specifications

Remove Steering Cylinder

Disassemble Steering Hydraulic Cylinder

Assembling the Hydraulic Cylinder

Install the steering cylinder

Section 70: Hydraulic Repair

Group 05: Hydraulic Pump and Filter

Remove, Inspect and Install Mesh Filter

Remove and Install the Hydraulic Pump

Remove Hydraulic Pump External Components

Assemble the Hydraulic Pump

Install External Hydraulic Pump Components

Remove and Install the Hydraulic/Tubing Filter

Inspect and Replace the Return/Supply Hydraulic Lines

Group 05A: Bosch Hydraulic Pump

Hydraulic Pump

Remove and Install Hydraulic Pump

Remove Hydraulic Pump External Components

Disassemble Hydraulic Pump

Assemble Bosch Hydraulic Pump

Group 06: Hydraulic Oil Cooler

Remove, inspect and install the Hydraulic Oil Cooler-5705

Group 10: Rockshaft

Other Material

Inspect and Repair Rockshaft Control Lever

Inspect and Repair Rockshaft Control Mechanism

Inspect and Repair the Draft Support Assembly

Replace Main Relief Valve

Replace Rockshaft Surge Relief Valve

Remove, Inspect and Install Rate-of-drop Valve

Replace the Hydraulic Lift Control Valve

Remove and Install the Rockshaft Case

Remove, Inspect, and Install Rockshaft Lift Arms

Remove, Inspect, and Install Rockshaft Piston and Cylinder

Group 15: Selective Control Valve

Other Material

Disassemble, Inspect, and Assemble Dual Selective Control Valve (SCV)-Straddle Mount Tractors

Checking and Replacing the Hydraulic Hoses-Double Remote Control Valve

Group 16: Third Remote Control Valve

Other Material

Check and Repair the Lever and Linkage.

Remove and Install the Third Selective Control Valve.

Disassemble, Inspect and Assemble the third Selective Control Valve.

Check and Replace the hydraulic hoses-Third Selective Control Valve

Section 80: Mechanical Front Wheel Drive

Group 05: MFWD Special Tools

Special Tools

Group 10: Technical Data and Adjustment Values

Technical Data and Adjustment Values

Group 15: Disassembly

Disassemble MFWD Outer Drive

Group 20: Assembling the Differential

Assembly

Group 25: Pinion Depth