Volvo EW60E Compact Excavator Workshop Repair Service Manual PDF - MVLVCONEW60E.zip
Volvo EW60E Compact Excavators Service Repair Manual
Volvo EW60E Compact Excavators Service Repair Manual.PDF
2,064 pages, bookmarked, Searchable, Printable, high quality PDF
Complete service repair manual with electrical wiring diagrams for Volvo EW60E Compact Excavators, with all the shop information to maintain, diagnose, repair, rebuild like professional mechanics.
EW60E Volvo Compact Excavators service repair manual includes:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.
MAIN SECTIONS
0 - GENERAL
1 - STANDARD PARTS, SERVICE
2 - ENGINE WITH MOUNTING AND EQUIPMENT
3 - ELEC. SYSTEM; WARNING SYSTEM; INFORMATION SYSTEM; INSTRUMENTS
4 - POWER TRANSMISSION
5 - BRAKE
6 - STEERING
7 - FRAME; SPRINGS; DAMPING; AXLE SUSPENSION; WHEEL_TRACK UNIT
8 - MACHINERY HOUSE; CAB; EXTERIOR TRIM PARTS ANYWHERE
9 - HYDRAULIC SYSTEM; DIGGING_HANDLING_GRADING EQUIPM.; MISC EQUIPM
TABLE OF CONTENTS
0 - GENERAL
00 - DESCRIPTION; COMPLETE MACHINE
Machine view_{12-54-02}
Machine view_{12-54-28}
Product plates
03 - SPECIFICATIONS
Measurement conversion tables
Tightening torques
07 - STANDARD TIME
Operation numbers for additional work
08 - TOOL
E-tools, NET 8940-00350 Replace tool for the swing motor assembly
E-tools, NET 8940-00370 Guide pin for track motor and swing ring gear
E-tools, NET 8940-00380 Replacement tool for swing ring gear
Infrared Thermometer
NET 8940-00200 Replace tool for the remote control valve joint
09 - MISCELLANEOUS
Hydraulic cylinders, dieseling
Service positions
Welding on the machine
1 - STANDARD PARTS, SERVICE
16 - LUBRICANT; FUEL; OTHER FLUID
Alternative fuels
Change capacities
Coolant
Coolant with freezing and corrosion protection
Engine oil
Grease
Hydraulic oil
Recommended lubricants
17 - SERVICE
Air compressor, air filter, cleaning
Air compressor, air filter, replacing
Air compressor, air tank water, draining
Air conditioner compressor belt, checking
Air conditioner main filter, cleaning
Air conditioner main filter, replacing
Air inlet hose, checking
Bearings
Brake performance
Brake system pressure oil filter, replacing
Cab door, covers, hinges, joints and locks, lubricating
CareTrack backup battery, replacing
Charge air pressure sensor, checking
Cleaning prior to repair
Coasting left and right swing
Coolant, changing
Coolant freezing point, checking
Coolant level, checking
Crankcase ventilation separator, checking
Crankcase ventilation separator element, replacing
Crankcase ventilation separator rubber hoses, checking
Creeping of hydraulic cylinder
Cylinder speed
Diesel particulate filter, checking and cleaning
DPF differential pressure pipes and hoses, checking
Drive axles and hubs oil, changing
Drive axles and hubs oil level, checking
EGR cooler, checking
EGR cooler hose, checking
EGR pipes, checking
EGR system, checking
Engine air cleaner primary filter, replacing
Engine air cleaner secondary filter, replacing
Engine coolant hoses, checking
Engine oil and filter, changing
Engine oil level, checking
Fan_alternator belt, checking
Fuel filter, replacing
Fuel hoses, checking
Fuel injectors, checking
Fuel tank breather filter, replacing
Hoses and tubes
Hydraulic oil, changing
Hydraulic oil level, checking
Hydraulic oil return filter, replacing
Hydraulic oil suction strainer, cleaning
Hydraulic oil tank breather filter, cleaning
Lubricant hose, checking
Lubrication, every 1000 hours
Lubrication, every 10 hours
Lubrication, every 250 hours
Maintenance service, every 1000 hours
Maintenance service, every 10 hours
Maintenance service, every 1500 hours
Maintenance service, every 2000 hours
Maintenance service, every 250 hours
Maintenance service, every 3000 hours
Maintenance service, every 4000 hours
Maintenance service, every 500 hours
Maintenance service, every 6000 hours
Maintenance service, first 250 hours
MATRIS and Tech Tool, reading
Measuring condition
Measuring of swing bearing clearance
Operating force of steering wheel
Operating time of steering wheel
Parking brake performance
Pressure testing
Radiator and hydraulic oil cooler, cleaning
Radiator hoses, checking
Replacement parts
Safety when servicing
Service methods
Service
Service position 1
Swing bath grease, lubricating
Swing ring gear bearing, lubricating
Swing speed
Tech Tool, Operations
Test running and checking
Travel gearbox oil, changing
Travel gearbox oil level, checking
Travel Speed
Turbocharger, checking
Tyre wear and air pressure, checking
Valves, Adjusting
Water separator filter, replacing_{12-29-46}
Water separator filter, replacing_{12-30-08}
Water separator filter, replacing_{12-30-30}
19 - GENERAL
Cautions during operation
CE-marking, EMC-directive
Checklist after a fire or heat exposure
Decontamination
Environmental handling for the future
Environmentally hazardous fluids
Environmentally safe handling
Fire prevention measures
General precautions
Health hazards with paint, plastics and rubber
Move and operate machine safely
Preparations for work
Safety concerns everybody!
Safety rules when servicing
Safety when handling oils and fuel
Safety when using lifting equipment
Safety when working with air conditioning refrigerant
Safety when working with batteries
Safety when working with hydraulic systems
Starting with booster batteries
Waste handling
Working in environmentally contaminated areas
2 - ENGINE WITH MOUNTING AND EQUIPMENT
20 - GENERAL
Component locations
E-ECU MID 128 non-programmed, replacing
E-ECU MID 128 pre-programmed, replacing
Engine, description_{11-49-58}
Engine, description_{11-50-20}
Tech Tool, operations-[4921]
21 - ENGINE
Engine, specifications
Engine, tightening torques
Valves, adjusting
Valve system specifications
22 - LUBRICATING SYSTEM
Lubricating system, description
Lubrication oil pressure, checking with pressure gauge
Lubrication system, component locations
Lubrication system, specifications
Lubrication system, tightening torques
Oil cooler, replacing
23 - FUEL SYSTEM
Fuel filler pump, specifications
Fuel pump unit, replacing
Fuel system, component location_{11-41-02}
Fuel system, component location_{11-41-24}
Fuel system, description
Fuel system, specifications
Fuel system, tightening torques
Fuel tank, specifications
Overflow pipe, inspecting
25 - INLET & EXHAUST SYSTEM
DPF (Diesel particulate filter), checking and cleaning
Exhaust Aftertreatment System, component location
Exhaust Aftertreatment System, description
Inlet and exhaust system, component location
Inlet and exhaust system, tightening torques
Preheating, description
Regeneration process, description
26 - COOLING SYSTEM
Coolant anti-freeze resistance, checking
Coolant pump, replacing
Cooling system, component location_{11-33-27}
Cooling system, component location_{11-33-49}
Cooling system, description
Cooling system, specification
Cooling system, tightening torques
Thermostat, checking
Thermostat, replacing
27 - ENGINE CONTROL
Engine - Pump control, specification
29 - MISCELLANEOUS
EGR cooler pressure, testing
EGR cooler, replacing
EGR valve, replacing
Exhaust Gas Recirculation (EGR), description
3 - ELECTRICAL; WARNING; INFORMATION; INSTRUMENTS
30 - GENERAL
AL3201, description and measuring_{11-14-38}
AL3201, description and measuring_{11-15-09}
Auxiliary start
BA3101, description and measuring
CareTrack with anti-theft
Collection of basic data
Communication with data buses
Conditions when checking
Electrical system, description
Electrical system, special instructions for servicing, action when working on machine
Electrical system, special instructions for servicing, electrical components, alternator and charging regulator
Electrical system, special instructions for servicing, electrical components, batteries
Electrical system, special instructions for servicing, electronic components
Electrical system, special instructions for servicing, general
Electrical system, specifications
Error codes, build-up
FX1052, description and measuring
FX1053, description and measuring
FX1054, description and measuring
General fault diagnosis information
HE2503, description and measuring
Hydraulic power control
Information display, check
LA3611_LA3612, description and measuring
LA5201_LA5202, description and measuring
Lead and connector checks
MA2301-MA2304, description and measuring
MA2310, description and measuring
MA4212, description and measuring
MA4220, description and measuring
MA4221, description and measuring
MA5501, description and measuring
MA9109, description and measuring
MA9117, description and measuring
MA9122, description and measuring
MA9152, description and measuring
MA9186, description and measuring
MA9188, description and measuring
MA9190, description and measuring
MO2506, description and measuring
MO8707, description and measuring
MO9961, description and measuring
Power supply E-ECU, description and measuring
Power supply I-ECU, description and measuring
Power supply V-ECU, description and measuring
Power supply W-ECU, description and measuring
PWM9124, description and measuring
PWM9127, description and measuring
PWM9128, description and measuring
PWM9141, description and measuring
PWM9145, description and measuring
PWM9146, description and measuring
RE2501, description and measuring
RE2703, description and measuring
RE3301, description and measuring
RE3502, description and measuring
RE3508, description and measuring
RE3528, description and measuring
RE3601, description and measuring
RE3602, description and measuring
SAE J1708_1587 Information link, description and measuring
SAE J1939_CAN control link, description and measuring
SE2302, description and measuring
SE2303, description and measuring
SE2306, description and measuring
SE2309, description and measuring
SE2502, description and measuring
SE2507, description and measuring
SE2508, description and measuring
SE2510, description and measuring
SE2519, description and measuring
SE2521, description and measuring
SE2522, description and measuring
SE2606, description and measuring
SE2709, description and measuring