John Deere 450DLC 650DLC 850DLC Excavator Operator Manual PDF (OMT310998) - MJODOMT310998.zip
A full operator's manual covering the John Deere 450DLC, 650DLC, and 850DLC excavators, containing everything needed to run and service these machines properly.
omt310998 - 450DLC, 650DLC and 850DLC Excavator Operator's Manual.pdf
PRODUCT DETAILS:
Total Pages: 708 pages
File Format: PDF (Internal Links, Bookmarked, Table of Contents, Searchable, Printable, high quality)
Language: English
omt310998 - 450DLC, 650DLC and 850DLC Excavator
Table of Contents
Introduction
IMPORTANT
Technical Information Feedback Form
Section 1-1: Safety—Safety and Operator Conveniences
Safety and Operator Convenience Features
Section 1-2: Safety—General Precautions
Recognize Safety Information
Follow Safety Instructions
Operate Only If Qualified
Wear Protective Equipment
Avoid Unauthorized Machine Modifications
Add Cab Guarding for Special Uses
Inspect Machine
Stay Clear of Moving Parts
Avoid High-Pressure Fluids
Avoid High-Pressure Oils
Work In Ventilated Area
Prevent Fires
Prevent Battery Explosions
Handle Chemical Products Safely
Dispose of Waste Properly
Prepare for Emergencies
Clean Debris from Machine
Section 1-3: Safety—Operating Precautions
Use Steps and Handholds Correctly
Start Only From Operator's Seat
Use and Maintain Seat Belt
Prevent Unintended Machine Movement
Avoid Work Site Hazards
Keep Riders Off Machine
Avoid Backover Accidents
Avoid Machine Tip Over
Use Special Care When Lifting Objects
Add and Operate Attachments Safely
Prevent Unintended Detonation of Explosive Devices
Section 1-4: Safety—Maintenance Precautions
Park and Prepare for Service Safely
Service Cooling System Safely
Remove Paint Before Welding or Heating
Make Welding Repairs Safely
Drive Metal Pins Safely
Section 1-5: Safety—Safety Signs
Replace Safety Signs
Safety Signs
Safety Signs Installed in Cab—Hydraulic Coupler—If Equipped
Safety Signs Installed on Hydraulic Coupler—If Equipped
Section 2-1: Operation—Operator's Station
Pedals, Levers, and Panels
Front Switch Panel
Front Switch Panel Functions
Rear Panel
Horn
Power Dig Button
Pilot Shutoff Lever
Engine Stop Switch
Left Console
Travel Alarm and Travel Alarm Cancel Switch
Seat Heater Switch
Boom Mode Switch
Engine Oil Level / Coolant Level Switch
Rear Light Switch
Reversing Cooling Fan Switch
Cab Heater and Air Conditioner
Operating the AM/FM Radio
Secondary Exit Tool
Opening Upper Front (Secondary Exit) Window
Removing and Storing the Lower Front Window
Opening Cab Door Window
Opening and Closing the Polycarbonate Type Roof Exit Cover
Adjusting the Air Suspension Seat
Adjusting Pilot Control Lever Console Height
Section 2-2: Operation—Monitor Operation
Monitor
Monitor Functions
Monitor Start-Up
Main Menu
Time Set Menu
Selecting an Attachment From Default Screen
Selecting an Attachment From Main Menu
Attachment Specification Screen
Pump 2 Flow Rate Adjustment
Displaying Operating Conditions
Maintenance Settings
Screen Display When Scheduled Maintenance is Due
Fuel Rate Display/No Display
Language Settings
Alarm Occurrence Screen
Section 2-3: Operation—Operating the Machine
Before Starting Work
Operator's Daily Machine Check Before Starting
Starting Engine
Cold Weather Warm-Up
Travel Pedals and Levers
Control Lever Pattern Operation
Control Lever Pattern Conversion
Operating In Water and Mud
Driving Up a Steep or Slippery Slope
Lifting
Towing Machine
Lower Boom With Engine Stopped
Parking the Machine
Lifting the Machine
Counterweight Removal With Hydraulic Removal Option
Counterweight Installation With Hydraulic Removal Option
Locking the Hydraulic Coupler to the Attachment
Unlocking the Hydraulic Coupler From the Attachment
Section 3-1: Maintenance—Machine
Diesel Fuel
Lubricity of Diesel Fuel
Handling and Storing Diesel Fuel
Biodiesel Fuel
Testing Diesel Fuel
Minimizing the Effect of Cold Weather on Diesel Engines
Alternative and Synthetic Lubricants
Diesel Engine Oil
Diesel Engine Oil and Filter Service Intervals
Hydraulic Oil
Swing Gear Case and Travel Gear Case Oils
Pump Gear Case Oil
Track Adjuster, Working Tool Pivot, Swing Bearing, and Swing Bearing Gear Grease
Heavy Duty Diesel Engine Coolant
Drain Intervals for Diesel Engine Coolant
John Deere COOL-GARD™ II Coolant Extender
Supplemental Coolant Additives
Operating in Warm Temperature Climates
Additional Information About Diesel Engine Coolants and John Deere COOL-GARD™ II Coolant Extender
Testing Diesel Engine Coolant
Section 3-2: Maintenance—Periodic Maintenance
Service Machine at Specified Intervals
Check the Hour Meter Regularly
Prepare Machine for Maintenance
Open Engine Cover for Service (450DLC and 650DLC Only)
Open Engine Cover for Service (850DLC)
Open Access Doors for Service
Fuel Tank
Hydraulic Breaker and Crusher Attachments
Fluid Analysis Program Test Kits and 3-Way Coolant Test Kit
Periodic Maintenance Record Keeping System
Section 3-3: Maintenance—As Required
Clean Fuel Tank Inlet Screen
Drain Fuel Tank Sump
Check Air Cleaner Element — 450DLC and 650DLC
Check Air Cleaner Elements — 850DLC
Clean Radiator Inlet Screen
Check and Adjust A/C V-Belt
Drain Water Separator
Bleed Fuel System
Check and Adjust Track Sag
Check Windshield Washer Fluid Level
Check Coolant
Section 3-4: Maintenance—Every 10 Hours or Daily
Check Overflow Tank Coolant Level
Check Engine Oil Level
Check Hydraulic Oil Level
Grease Working Tool Pivots and Links
Lubricate Hydraulic Coupler—If Equipped
Section 3-5: Maintenance—Initial Service—50 Hours
Inspect and Re-Torque Track Hardware
Section 3-6: Maintenance—Every 50 Hours
Grease Front End Pin Joints
Section 3-7: Maintenance—Every 250 Hours
Check Battery Electrolyte Level and Terminals
Check Swing Gear Case Oil Level
Check Radiator Coolant Level
Check Travel Gear Case Oil Level
Clean Primary Air Cleaner Element - 450DLC and 650DLC
Clean Primary Air Cleaner Element - 850DLC
Check Pump Drive Gear Case Oil Level
Drain Hydraulic Tank Sump
Inspect and Re-Torque Track Hardware
Take Engine Oil Sample
Section 3-8: Maintenance—Every 500 Hours
Grease Swing Bearing Gear
Change Engine Oil and Replace Filters
Replace Fuel Filters
Replace Water Separator
Check Air Intake Hose
Replace Pump Case Drain Filter
Bleed Air From Hydraulic System—450DLC
Bleed Air From Hydraulic System—650DLC and 850DLC
Grease Swing Bearing
Clean Cab Fresh Air and Cab Recirculating Air Filters
Take Fluid Samples
Section 3-9: Maintenance—Every 1000 Hours
Change Swing Gear Case Oil
Remove and Clean Engine Crankcase Ventilation Tube
Replace Air Cleaner Elements — 450DLC and 650DLC
Replace Air Cleaner Elements — 850DLC
Change Pump Drive Gear Case Oil — 650DLC and 850DLC only
Replace Hydraulic Tank Oil Filter
Replace Pilot Oil Filter
Replace Hydraulic Tank Cap Breather Element
Replace Engine A/C V-Belt
Adjust Engine Valve Lash
Check Coolant
Section 3-10: Maintenance—Every 2000 Hours
Change Travel Gear Case Oil
Drain Cooling System
Heavy Duty Diesel Engine Coolant
Cooling System Fill and Deaeration Procedure
Section 3-11: Maintenance—Every 4000 Hours
Change Hydraulic Tank Oil, Clean Suction Screen
Section 4-1: Miscellaneous—Machine
Do Not Service or Adjust Injection Nozzles or High Pressure Fuel Pump
Do Not Service Control Valves, Cylinders, Pumps, or Motors
Precautions for Alternator and Regulator
Using Booster Batteries—24-Volt System
Handling, Checking, and Servicing Batteries Carefully
Using Grease Gun — 850DLC Only
Using Battery Charger
Replacing Batteries
Welding On Machine
Clean the Machine Regularly
Adding 12—Volt Accessories
JDLink™ Machine Monitoring System (MMS)—If Equipped
Replacing Fuses
Replacing Bucket Teeth
Replacing Bucket Tooth Tip—Heavy-Duty Bucket
Removing the Bucket
Track Sag General Information
Unified Inch Bolt and Screw Torque Values
Metric Bolt and Screw Torque Values
Section 4-2: Miscellaneous—Transporting—450DLC
Transporting the Machine by Trailer
Types of Packings for Transportation
Packing Dimensions and Weights for Transportation
Retracting or Extending the Side Frame
Retracting the Side Frame
Extending the Side Frame
Section 4-3: Miscellaneous—Transporting—650DLC
Transporting the Machine by Trailer
Types of Packings for Transportation
Packing Dimensions and Weights for Transportation
Retracting or Extending the Side Frame
Retracting the Side Frame
Extending the Side Frame
Section 4-4: Miscellaneous—Transporting—850DLC
Transporting the Machine by Trailer
Types of Packings for Transportation
Packing Dimensions and Weights for Transportation
Retracting or Extending the Side Frame
Retracting the Side Frame
Extending the Side Frame
Extending the Side Frame
Section 4-5: Miscellaneous—Machine Assembly
Precautions for Assembling
Precautions for Lifting Work
Precautions for Operating Machine
Avoid High-Pressure Fluids
Installation Sequence
Installing Boom Cylinder
Installing Boom
Connecting Hoses Between Boom and Machine
Connecting Boom Cylinder Rod
Install Arm
Connecting Arm Cylinder Rod
Connecting Bucket Cylinder Hoses
Installing Bucket
Retracting the Side Frame
Extending the Side Frame
Check Hydraulic Oil Level
Lubricate Working Tool Pivots
Install Counterweight (With Hydraulic Removal Option)
Installing Counterweight (Without Hydraulic Removal Option)
Section 4-6: Miscellaneous—Operational Checkout
Operational Checkout
Section 4-7: Miscellaneous—Troubleshooting
Using Troubleshooting Charts
Engine
Electrical System
Hydraulic System
Section 4-8: Miscellaneous—Storage
Prepare Machine for Storage
Monthly Storage Procedure
Section 4-9: Miscellaneous—Machine Numbers
Record Product Identification Number (PIN)
Record Engine Serial Number
Record Travel Motor Serial Numbers
Record Swing Motor Serial Numbers
Hydraulic Coupler Serial Number—If Equipped
Keep Proof of Ownership
Keep Machines Secure
Section 4-10: Miscellaneous—Specifications
450DLC Machine Specifications
450DLC Working Ranges
450DLC Engine Specifications
450DLC Drain and Refill Capacities
450DLC Lift Capacity—KG (LB)
650DLC Machine Specifications
650DLC Working Ranges
650DLC Engine Specifications
650DLC Drain and Refill Capacities