Caterpillar 735B 740B Articulated Truck Workshop Service Repair Manual PDF L4D T4P E4R T4R L4F T4S - MCAT735B740B.zip
Full service and repair documentation, complete with electrical wiring schematics, for the Caterpillar ARTICULATED TRUCK 735B (Prefix L4D, T4P, E4R) and 740B (Prefix T4R, L4F, T4S), containing every piece of workshop data needed to service, troubleshoot, fix, and rebuild these machines.
The workshop service manual for the Caterpillar ARTICULATED TRUCKS 735B and 740B covers:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.
UENR0204 - Specifications (735B, 740B and 740B EJECTOR Articulated Trucks Power Train).pdf
UENR0205 - Systems Operation (735B, 740B and 740B EJECTOR Articulated Trucks Power Train).pdf
UENR0205 - Testing and Adjusting (735B, 740B and 740B EJECTOR Articulated Trucks Power Train).pdf
UENR0206 - Systems Operation (735B, 740B and 740B EJECTOR Articulated Trucks Chassis Electronic Control System).pdf
UENR0206 - Testing and Adjusting (735B, 740B and 740B EJECTOR Articulated Trucks Chassis Electronic Control System).pdf
UENR0206 - Troubleshooting (735B, 740B and 740B EJECTOR Articulated Trucks Chassis Electronic Control System).pdf
UENR0207 - Disassembly and Assembly (735B, 740B and 740B EJECTOR Articulated Trucks Power Train).pdf
UENR0208 - Specifications (735B, 740B and 740B EJECTOR Articulated Trucks Machine Systems).pdf
UENR0210 - Systems Operation (735B, 740B and 740B EJECTOR Articulated Trucks Machine Systems).pdf
UENR0210 - Testing and Adjusting (735B, 740B and 740B EJECTOR Articulated Trucks Machine Systems).pdf
UENR0211 - Disassembly and Assembly (735B, 740B and 740B EJECTOR Articulated Trucks Machine Systems).pdf
UENR0213 - Schematic (735B and 740B Articulated Truck Hydraulic System 330-8957-02 (Waiting Brake) 444-9512-01).pdf
UENR0214 - Disassembly and Assembly (735B, 740B and 740B EJECTOR Articulated Trucks Engine Supplement).pdf
UENR1226 - Systems Operation (735B, 740B and 740B EJECTOR Articulated Trucks Power Train Electronic Control System).pdf
UENR1226 - Testing and Adjusting (735B, 740B and 740B EJECTOR Articulated Trucks Power Train Electronic Control System).pdf
UENR1226 - Troubleshooting (735B, 740B and 740B EJECTOR Articulated Trucks Power Train Electronic Control System).pdf
UENR1735 - Schematic (735B and 740B Articulated Truck, and 740B Ejector Articulated Truck Electrical System, Cab 351-0870-00, Chassis 351-0870-00, Waiting Brake 460-5128-00).pdf
ARTICULATED DUMP TRUCK
Model Prefix
735B ARTICULATED TRUCK L4D
735B ARTICULATED TRUCK T4P
735B OEM ARTICULATED TRUCK E4R
740B ARTICULATED TRUCK L4E
740B ARTICULATED TRUCK T4R
740B EJECTOR TRUCK L4F
740B EJECTOR TRUCK T4S
Total Pages: 2,409 pages
File Format: PDF (bookmarked, ToC, Searchable, Printable, high quality)
Manual Type: Disassembly & Assembly, Testing & Adjusting, Specifications, Systems Operation, Electrical Schematic, Troubleshooting...
Language: English
TABLE OF CONTENTS
UENR0204 - Specifications (735B, 740B and 740B EJECTOR Articulated Trucks Power Train)....3
Bypass Valve (Transmission Oil Filter)....4
Center Axle....5
Differential (Drive Axle)....7
Differential Lock Control....8
Differential and Bevel Gear (Center)....11
Differential and Bevel Gear (Front and Rear)....13
Final Drive and Wheel....15
Front Axle....19
Front Drive Shaft....20
Gear Pump (Output Transfer Gears)....21
Hitch Drive Shaft....25
Main Drive Shaft....27
Modulating Valve....28
Oil Filter (Output Transfer Gears)....30
Output Transfer Gear Group....31
Pump Drive....35
Rear Axle....37
Rear Drive Shaft....39
Relief Valve (Transmission Hydraulic Control)....43
Solenoid and Relief Valve (Output Transfer Gears)....45
Torque Converter....47
Transmission Hydraulic Control....50
Transmission Mounting....53
Transmission Planetary....54
UENR0205 - Systems Operation (735B, 740B and 740B EJECTOR Articulated Trucks Power Train)....59
Differential (Center Axle)....60
Differential (Front and Rear Axle)....65
Final Drive....68
General Information....72
Interaxle Differential....74
Modulating Valve (Electronic Clutch Pressure Control)....77
Modulating Valve (Torque Converter Lockup Clutch)....79
Oil Filter (Transmission)....81
Output Transfer Gears Lubrication System....84
Output Transfer Gears....87
Power Train Electronic Control System....89
Power Train Hydraulic System....94
Relief Valve (Transmission Hydraulic Control)....107
Torque Converter....109
Transmission Hydraulic Control....111
Transmission Oil Cooler....115
Transmission Oil Pump....116
Transmission Planetary....118
UENR0205 - Testing and Adjusting (735B, 740B and 740B EJECTOR Articulated Trucks Power Train)....120
Differential Troubleshooting....121
General Troubleshooting Information....123
Hydraulic Oil Contamination - Test....128
Interaxle Differential Lock Accumulator - Test and Charge....131
Interaxle Differential Troubleshooting....133
Machine Preparation for Testing and Adjusting....135
Machine Preparation for Troubleshooting....137
Operational Checks....139
Power Train Pressures....140
System Pressure - Release....148
Torque Converter Troubleshooting....150
Transmission - Calibrate....154
Transmission Oil Supply....157
Transmission Planetary Troubleshooting....160
Visual Inspection....169
UENR0206 - Systems Operation (735B, 740B and 740B EJECTOR Articulated Trucks Chassis Electronic Control System)....172
Data Link....173
Electrical Input Components....176
Electrical Output Components....183
Electronic Control Module (ECM)....186
Features....189
General Information....195
Location of Electrical Components....200
UENR0206 - Testing and Adjusting (735B, 740B and 740B EJECTOR Articulated Trucks Chassis Electronic Control System)....202
Electrical Connector - Inspect....203
Electronic Control Module (ECM) - Configure....205
Electronic Control Module (ECM) - Flash Program....208
Electronic Control Module (ECM) - Replace....209
Inertial Measurement Sensor - Calibrate....211
Speed Sensor - Adjust....215
System Schematic....216
Wiring Harness (Open Circuit) - Test....218
Wiring Harness (Short Circuit) - Test....219
UENR0206 - Troubleshooting (735B, 740B and 740B EJECTOR Articulated Trucks Chassis Electronic Control System)....220
Axle Lock Clutch Accumulated Thermal Energy Is High....223
Connector Locations....230
Cross Axle Lock Speed Is Mismatched....234
Diagnostic Capabilities....239
Diagnostic Code List....241
Emerging Symptom Information....251
Event Code List....252
General Information....258
Interaxle Lock Accumulator Pressure Is High....259
Interaxle Lock Accumulator Pressure Is Low - Also Excessive Interaxle Lock Accumulator Charge Cycling....262
Interaxle Lock Speed Is Mismatched....267
Interaxle Lock Supply Pressure Is High....271
Interaxle Lock Supply Pressure Is Low....274
MID 087 - CID 0041 - FMI 03....277
MID 087 - CID 0041 - FMI 04....281
MID 087 - CID 0075 - FMI 03....285
MID 087 - CID 0075 - FMI 04....288
MID 087 - CID 0168 - FMI 03....291
MID 087 - CID 0168 - FMI 04....293
MID 087 - CID 0296 - FMI 02....296
MID 087 - CID 0296 - FMI 09....301
MID 087 - CID 0296 - FMI 14....307
MID 087 - CID 0590 - FMI 02....311
MID 087 - CID 0590 - FMI 09....317
MID 087 - CID 0590 - FMI 14....323
MID 087 - CID 0969 - FMI 03....327
MID 087 - CID 0969 - FMI 05....331
MID 087 - CID 0969 - FMI 06....335
MID 087 - CID 1893 - FMI 02....338
MID 087 - CID 1893 - FMI 09....340
MID 087 - CID 1893 - FMI 14....345
MID 087 - CID 3531 - FMI 02....348
MID 087 - CID 3531 - FMI 08....352
MID 087 - CID 3532 - FMI 02....357
MID 087 - CID 3532 - FMI 08....361
MID 087 - CID 3533 - FMI 02....366
MID 087 - CID 3533 - FMI 08....370
MID 087 - CID 3535 - FMI 02....375
MID 087 - CID 3535 - FMI 08....379
MID 087 - CID 3536 - FMI 02....384
MID 087 - CID 3536 - FMI 08....388
MID 087 - CID 3539 - FMI 02....393
MID 087 - CID 3539 - FMI 08....398
MID 087 - CID 3540 - FMI 03....403
MID 087 - CID 3540 - FMI 05....406
MID 087 - CID 3540 - FMI 06....410
MID 087 - CID 3541 - FMI 03....413
MID 087 - CID 3541 - FMI 05....416
MID 087 - CID 3541 - FMI 06....420
MID 087 - CID 3542 - FMI 03....423
MID 087 - CID 3542 - FMI 04....428
MID 087 - CID 3542 - FMI 08....431
MID 087 - CID 3543 - FMI 03....433
MID 087 - CID 3543 - FMI 05....436
MID 087 - CID 3543 - FMI 06....439
MID 087 - CID 3544 - FMI 03....442
MID 087 - CID 3544 - FMI 05....445
MID 087 - CID 3544 - FMI 06....449
Power Supply Circuit of Electronic Control Module....452
Service Tools....454
Switch Circuits....457
Symptom Troubleshooting....460
Using Caterpillar Electronic Technician to Determine Diagnostic Codes....462
Using the Operator Monitor to Determine Diagnostic Codes....465
UENR0207 - Disassembly and Assembly (735B, 740B and 740B EJECTOR Articulated Trucks Power Train)....469
Axle Shaft - Remove and Install....471
Center Axle - Remove and Install....477
Center Drive Shaft - Remove and Install....484
Differential and Bevel Gear (Center) - Assemble....487
Differential and Bevel Gear (Center) - Disassemble....508
Differential and Bevel Gear (Center) - Remove and Install....524
Differential and Bevel Gear (Front and Rear) - Assemble....529
Differential and Bevel Gear (Front and Rear) - Disassemble....548
Differential and Bevel Gear (Front and Rear) - Remove and Install....563
Final Drive - Assemble....566
Final Drive - Disassemble....568
Final Drive - Remove and Install....570
Front Axle - Remove and Install....572
Front Drive Shaft - Remove and Install....577
Gear Pump (Output Transfer Gear) - Assemble....580
Gear Pump (Output Transfer Gear) - Disassemble....584
Gear Pump (Output Transfer Gear) - Remove and Install....588
Hitch Drive Shaft - Remove and Install....590
Hitch Drive Shaft Bearings - Remove and Install....593
Main Drive Shaft - Remove and Install....606
Oil Filter and Base (Output Transfer Gear) - Remove and Install....608
Output Transfer Gears - Assemble....612
Output Transfer Gears - Disassemble....654
Output Transfer Gears - Remove and Install....692
Parking Brake - Remove and Install....698
Rear Axle - Remove and Install....703
Rear Drive Shaft - Remove and Install....708
Service Brake - Assemble - Using the Spindle Assembly....711
Service Brake - Disassemble - Using the Spindle Assembly....727
Solenoid Valve (Differential Lock) - Assemble....734
Solenoid Valve (Differential Lock) - Disassemble....736
Solenoid Valve (Differential Lock) - Remove and Install....738
Solenoid Valve (Traction Control) - Assemble....739
Solenoid Valve (Traction Control) - Disassemble....743
Solenoid Valve (Traction Control) - Remove and Install....748
Speed Sensor (Traction Control) - Remove and Install....750
Speed Sensor (Transmission) - Remove and Install....752
Spindle and Wheel - Assemble - Front and Center....755
Spindle and Wheel - Assemble - Rear....767
Spindle and Wheel - Disassemble - Front and Center....774
Spindle and Wheel - Disassemble - Rear....783
Spindle, Service Brake, and Wheel (Front and Center) - Remove and Install....789
System Pressure - Release....792
Tire and Rim (Front) - Remove and Install....794
Tire and Rim (Rear) - Remove and Install....796
Torque Converter - Assemble....799
Torque Converter - Disassemble....814
Torque Converter and Transmission - Connect....828
Torque Converter and Transmission - Remove and Install....832
Torque Converter and Transmission - Separate....843
Transmission Hydraulic Control Valve - Assemble....846
Transmission Hydraulic Control Valve - Disassemble....853
Transmission Hydraulic Control Valve - Remove and Install....860
Transmission Oil Filter - Remove and Install....862
Transmission Oil Pump - Remove and Install....865
Transmission Planetary - Assemble....867
Transmission Planetary - Disassemble....907
UENR0208 - Specifications (735B, 740B and 740B EJECTOR Articulated Trucks Machine Systems)....944
Battery and Wiring Group....946
Brake Accumulator (Parking)....950
Brake Accumulator (Service)....951
Brake Control Valve (Service)....954
Cab Tilt Cylinder....956
Cab Tilt Pump....957
Check Valve (Steering System Return)....959
Engine Hood....960
Front Suspension Frame....963
Gear Motor (Hydraulic Fan)....965
Gear Pump (Aftercooler)....967
Gear Pump (Hoist)....968
Gear Pump (Hydraulic Fan)....970
Governor Pedal....972
Hoist Control Valve....974
Hoist Cylinder....980
Hydraulic Tank....982
Limit Switch (Stop Light, Transmission Signal)....984
Metering Pump (Steering)....985
Mud Guard....987
Oscillating Hitch....990
Parking Brake....992
Piston Motor (Aftercooler)....994
Piston Pump (Brake)....996
Piston Pump (Steering)....999
Pressure Sensor (Low Brake Pressure)....1003
Pressure Sensor (Parking Brake Oil)....1004
Pressure Switch (Steering)....1005
Radiator Guard....1006
Rear Equalizer Suspension (Equalizer Arm)....1007
Refrigerant Compressor....1008
Secondary Steering Pump and Electric Motor....1012
Service Brake....1014
Steering Column....1016
Steering Cylinder....1018
Suspension Cylinder (Front)....1020
Truck Body....1023
Window Guard....1025
Window Wiper and Wiper Motor....1026
UENR0210 - Systems Operation (735B, 740B and 740B EJECTOR Articulated Trucks Machine Systems)....1028
Brake Accumulator (Parking)....1029
Brake Accumulator (Service)....1030
Brake Control Valve (Parking)....1031
Brake Control Valve (Service)....1034
Control Manifold....1036
Fan Drive System....1038
General Information....1046
Graphic Color Codes....1052
Hoist Control Valve....1054
Hoist System....1060
Metering Pump (Steering)....1068
Parking Brake System....1071
Parking Brake....1075
Piston Pump (Brake)....1077
Piston Pump (Steering)....1079
Secondary Steering System....1082
Service Brake System....1084