John Deere 180GLC Excavator Repair Technical Manual TM12339 TM12340 TM12341 Workshop PDF - MJODTM12339.zip
Full Repair Service Technical Manual for the John Deere 180GLC Excavator, packed with every bit of shop data needed to service, fix, and rebuild this machine the way expert technicians do.
The John Deere 180GLC Excavator workshop technical manual (repair) contains:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.
TM12339 - John Deere 180GLC Excavator Technical Manual - Repair.pdf
TM12341 - John Deere Excavadora 180GLC.pdf
TM12340 - John Deere Excavatrice 180GLC.pdf
PRODUCT DETAILS:
Total Pages: 772 pages
File Format: PDF/EPUB/MOBI/AZW (PC/Mac/Android/Kindle/iPhone/iPad; bookmarked, ToC, Searchable, Printable)
Language: English Spanish French
Models: John Deere - Excavator - 1FF180GX__E020001 (iT4/S3B)
TABLE OF CONTENTS...1
Section 00: General Information...11
Group 0001: Safety...11
Recognize Safety Information...14
Follow Safety Instructions...15
Operate Only If Qualified...16
Wear Protective Equipment...17
Avoid Unauthorized Machine Modifications...18
Control Pattern Selector—If Equipped...19
Add Cab Guarding for Special Uses...20
Inspect Machine...21
Stay Clear of Moving Parts...22
Avoid High-Pressure Fluids...23
Avoid High-Pressure Oils...24
Work In Ventilated Area...25
Prevent Fires...26
Prevent Battery Explosions...27
Handle Chemical Products Safely...28
Decommissioning — Proper Recycling and Disposal of Fluids and Components...29
Exhaust Filter Ash Handling and Disposal...30
Prepare for Emergencies...31
Clean Debris from Machine...32
Use Steps and Handholds Correctly...33
Start Only From Operator's Seat...34
Use and Maintain Seat Belt...35
Prevent Unintended Machine Movement...36
Avoid Work Site Hazards...37
Keep Riders Off Machine...39
Avoid Backover Accidents...40
Inspect and Maintain ROPS...41
Avoid Machine Tip Over and Machine Damage...42
Use Special Care When Lifting Objects...44
Add and Operate Attachments Safely...45
Park and Prepare for Service Safely...46
Service Cooling System Safely...47
Remove Paint Before Welding or Heating...48
Make Welding Repairs Safely...49
Drive Metal Pins Safely...50
Clean Exhaust Filter Safely...51
Group 0003: Torque Values...12
Metric Bolt and Cap Screw Torque Values...56
Additional Metric Cap Screw Torque Values...58
Unified Inch Bolt and Cap Screw Torque Values...60
Service Recommendations for 37° Flare and 30° Cone Seat Connectors...62
Service Recommendations for O-Ring Boss Fittings...64
Service Recommendations for Flared Connections—Straight or Tapered Threads...66
Service Recommendations for Flat Face O-Ring Seal Fittings...68
O-Ring Boss Fittings in Aluminum Housing Service Recommendations—Excavators...70
O-Ring Face Seal Fittings With SAE Inch Hex Nut and Stud End for High-Pressure Service Recommendations...73
O-Ring Face Seal Fittings With Metric Hex Nut and Stud End for Standard Pressure Service Recommendations...75
O-Ring Face Seal Fittings With Metric Hex Nut and Stud End for High-Pressure Service Recommendations...78
Service Recommendations for Metric Series Four Bolt Flange Fitting...81
Service Recommendations For Inch Series Four Bolt Flange Fittings...83
Inch Series Four Bolt Flange Fitting for High-Pressure Service Recommendations...85
Service Recommendations For Non-Restricted Banjo (Adjustable) Fittings...87
Service Recommendations For O-Ring Boss Fittings With Shoulder...90
Metric 24° O-Ring Seal DIN 20078 Service Recommendations...93
Section 01: Tracks...97
Group 0130: Track System...97
Track Roller Remove and Install...102
Track Roller Disassemble and Assemble...106
Track Roller Pressure Test...109
Track Carrier Roller Remove and Install...112
Metal Face Seals Repair...115
Track Shoe Remove and Install...118
Track Chain Remove and Install...121
Track Chain Disassemble and Assemble...128
Track Chain Repair to Replace Broken Part...131
Sprocket Remove and Install...137
Front Idler Remove and Install...140
Front Idler Disassemble and Assemble...142
Track Adjuster and Recoil Spring Remove and Install...146
Track Adjuster and Recoil Spring Disassemble and Assemble...148
Track Adjuster Cylinder Disassemble and Assemble...155
Section 02: Axles, Differentials, and Suspension Systems...157
Group 0250: Axle Shaft, Bearings, and Reduction Gears...157
Travel Gear Case Remove and Install...162
Travel Gear Case Disassemble and Assemble...166
Group 0260: Hydraulic System...157
Travel Motor and Park Brake Remove and Install...180
Travel Motor and Park Brake Disassemble and Assemble...184
Park Brake Valve Disassemble and Assemble...195
Travel Motor and Park Brake Start-Up Procedure...198
Metal Face Seal Install...199
Section 04: Engine...205
Group 0400: Removal and Installation...205
Engine Remove and Install...226
Section 05: Engine Auxiliary System...246
Group 0510: Cooling Systems...246
Radiator Remove and Install...252
Hydraulic Oil Cooler Remove and Install...257
Charge Air Cooler Remove and Install...261
Fuel Cooler Remove and Install...265
Cooling Package Remove and Install...267
Fan, Fan Guard, and Fan Shroud Remove and Install...274
Serpentine Belt Remove and Install...281
Coolant Surge Tank Remove and Install...283
Group 0520: Intake System...246
Air Cleaner Remove and Install...288
Group 0530: External Exhaust Systems...246
Exhaust Tube Remove and Install...292
JDG11340 Bellows Alignment Fixture...294
Exhaust Bellows Alignment Procedure...299
Diesel Particulate Filter (DPF) Remove and Install...302
Exhaust Filter Remove and Install...305
Exhaust Filter Disassemble and Assemble...307
Group 0560: External Fuel Supply Systems...246
Fuel Tank Remove and Install...314
Primary Fuel Filter and Water Separator Remove and Install...319
Final Fuel Filter Remove and Install...321
Auxiliary Fuel Filter Remove and Install (If Equipped)...323
Section 07: Damper Drive (Flex Coupling)...325
Group 0752: Elements...325
Damper Drive (Flex Coupling) Remove and Install...328
Section 17: Frame or Supporting Structure...330
Group 1740: Frame Installation...330
Welding on Machine...333
Group 1749: Chassis Weights...330
Counterweight Remove and Install...338
Section 18: Operator's Station...341
Group 1800: Removal and Installation...341
Cab Remove and Install...352
Monitor Remove and Install...362
Group 1810: Operator Enclosure...341
Windshield Remove and Install...368
Windshield Disassemble and Assemble...370
Sliding Windows Remove and Install...380
Windowpanes Remove and Install...382
Windowpanes Dimensions...383
Group 1821: Seat and Seat Belt...341
Seat Remove and Install...393
Seat Belt Remove and Install...395
Mechanical Suspension Seat Disassemble and Assemble...400
Air Suspension Seat Disassemble and Assemble...402
Left and Right Console Covers Remove and Install...404
Group 1830: Heating and Air Conditioning...341
Refrigerant Cautions and Proper Handling...414
Flush and Purge Air Conditioning System...415
R134a Refrigerant Oil Information...419
R134a Refrigerant Recovery, Recycling, and Charging Station Installation Procedure...421
R134a Compressor Oil Charge Check...423
R134a Compressor Oil Removal...425
Recover R134a Refrigerant...426
Evacuate R134a System...427
Charge R134a System...429
Air Conditioner Compressor Remove and Install...431
Condenser Remove and Install...433
Heater and Air Conditioner Remove and Install...435
Heater and Air Conditioner Blower Motor Remove and Install...441
Receiver-Dryer Remove and Install...446
Section 19: Sheet Metal and Styling...448
Group 1910: Hood and Engine Side Shields...448
Engine Side Shield Remove and Install...451
Section 33: Excavator...453
Group 3302: Buckets...453
Bucket Remove and Install...456
Adjust Bucket Pivot End Play...457
Bucket Pin-Up Data...459
Group 3340: Frames...453
Bucket Links Remove and Install...464
Arm Remove and Install...467
Boom Remove and Install...471
Inspect Pins, Bushings, and Bosses—Front Attachment...479
Cylinder Specifications...482
Bushings and Seal Remove and Install...483
Group 3360: Hydraulic System...453
Apply Vacuum to Hydraulic Oil Tank...487
Hydraulic Oil Cleanup Procedure Using Portable Filter Caddy...489
Pump 1 and 2 Remove and Install...491
Pump 1 and 2 Disassemble and Assemble...496
Pump 1 and 2 Inspection...514
Pump 1 and 2 Start-Up Procedure...519
Pump 1 and 2 Regulator Remove and Install...521
Pump 1 and 2 Regulator Disassemble and Assemble...523
Pilot Pump Remove and Install...526
Pilot Pump Disassemble and Assemble...529
Pilot Pressure Regulating Valve and Filter Remove and Install...531
Pilot Pressure Regulating Valve and Filter Disassemble and Assemble...533
Pilot Shutoff Solenoid Valve Remove and Install...535
Pilot Shutoff Solenoid Valve Disassemble and Assemble...538
Fan Drive Pump Remove and Install...540
Fan Drive Motor Remove and Install...542
Fan Drive Motor Disassemble and Assemble...549
Fan Drive Motor Solenoid Valves Remove and Install...553
Solenoid Valve Manifold Remove and Install...555
Solenoid Valve Remove and Install—Power Dig (SG), Arm Regenerative (SC), and Dig Regenerative (SF) Valves...557
Solenoid Valve Disassemble and Assemble—Power Dig (SG), Arm Regenerative (SC), and Dig Regenerative (SF) Valves...560
Pilot Valve (Left and Right) Remove and Install...562
Pilot Valve (Left and Right) Disassemble and Assemble...565
Travel Pilot Valve Remove and Install...574
Travel Pilot Valve Disassemble and Assemble...577
Pilot Signal Manifold Remove and Install...581
Pilot Signal Manifold Disassemble and Assemble...583
Control Valve Remove and Install...586
Control Valve Halves Disassemble and Assemble...591
Control Valve (5-Spool) Disassemble and Assemble...593
Control Valve (4-Spool) Disassemble and Assemble...605
Hydraulic Oil Tank Remove and Install...616
Hydraulic Oil Tank Disassemble and Assemble...622
Restriction Valve Remove and Install...626
Hydraulic Oil Cooler Bypass Valve Remove and Install...629
Boom Cylinder Remove and Install...631
Boom Cylinder Disassemble and Assemble (S.N. —020068)...636
Boom Cylinder Disassemble and Assemble (S.N. 020069— )...642
Arm Cylinder Remove and Install...648
Arm Cylinder Disassemble and Assemble (S.N. —020081)...652
Arm Cylinder Disassemble and Assemble (S.N. 020082— )...657
Bucket Cylinder Remove and Install...663
Bucket Cylinder Disassemble and Assemble (S.N. —020075)...667
Bucket Cylinder Disassemble and Assemble (S.N. 020076— )...672
Hydraulic Cylinder Bleed Procedure...678
Section 43: Swing or Pivoting System...679
Group 4350: Mechanical Drive Elements...679
Swing Gear Case Remove and Install...683
Swing Gear Case Disassemble and Assemble...686
Swing Gear Case Start-Up Procedure...696
Upperstructure Remove and Install...698
Swing Bearing Remove and Install...703
Swing Bearing Disassemble and Assemble...706
Swing Bearing Upper Seal Install...709
Swing Bearing Lower Seal Install...710
Group 4360: Hydraulic System...679
Center Joint Remove and Install...716
Center Joint Disassemble and Assemble...720
Center Joint Air Test...724
Swing Motor and Park Brake Remove and Install...725
Swing Motor and Park Brake Disassemble...728
Swing Motor and Park Brake Inspection...732
Swing Motor and Park Brake Assemble...737
Swing Motor and Park Brake Start-Up Procedure...741
Crossover Relief Valve and Make-Up Check Valve Remove and Install...742
Make-Up Check Valve Disassemble and Assemble...746
Swing Park Brake Check Valve and Orifice Remove and Install...748
Section 99: Dealer Fabricated Tools...751
Group 9900: Dealer Fabricated Tools...751
DF1063 Lift Bracket...754
ST4920 Track Recoil Spring Disassembly and Assembly Tool...756
DFT1087 Track Recoil Spring Disassembly and Assembly Guard Tool...761
DFT1110 Spacer...762
DFT1130 Adapter...763
DFT1036A Travel Gear Case Nut Wrench...764
DFT1109 Holding Bar...765
Center Joint (Rotary Manifold) Lifting Tool...766
DFT1119 Pump Support...768
DFT1220 Swing Gear Case Nut Spanner Wrench...769
John Deere 180GLC Excavator Repair Technical Manual (TM12339 TM12340 TM12341)