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John Deere 1050J Crawler Dozer Repair Service Manual (TM10114) PDF - MJODTM10114.zip

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Full service and repair guide for the John Deere 1050J Crawler Dozer (PIN: 1T01050J**F268234-), containing every workshop detail needed to keep, fix, and service the machine the way expert technicians do.


The John Deere 1050J Crawler Dozer workshop repair manual covers:


* Numbered table of contents easy to use so that you can find the information you need fast.


* Detailed sub-steps expand on repair procedure information


* Numbered instructions guide you through every repair procedure step by step.


* Notes, cautions and warnings throughout each chapter pinpoint critical information.


* Bold figure number help you quickly match illustrations with instructions.


* Detailed illustrations, drawings and photos guide you through every procedure.


* Enlarged inset helps you identify and examine parts in detail.


TM10114 - John Deere 1050J Crawler Dozer Technical Manual - Repair.PDF


TM10114 - John Deere 1050J Crawler Dozer Technical Manual - Repair.EPUB


Total Pages: 643 pages


File Format: PDF/EPUB/MOBI/AZW (PC/Mac/Android/Kindle/iPhone/iPad; bookmarked, ToC, Searchable, Printable)


Language: English


MAIN SECTIONS


Foreword


Technical Information Feedback Form


General Information


Safety


Torque Values


Tracks


Track System


Axles and Suspension Systems


Drive Axle Housing and Support


Axle Shaft, Bearings, and Reduction Gear


Hydrostatic Drive Motors


Transmission


Removal and Installation


Control Linkage


Hydraulic System


Engine


Removal and Installation


Exhaust Manifold


Engine Auxiliary Systems


Cold Weather Starting Aid


Cooling Systems


Speed Controls


Intake System


External Exhaust Systems


External Fuel Supply Systems


Dampener Drive


Elements


Transfer or Splitter Drive


Removal and Installation


Gears, Shafts, and Bearings


Park Brake


Removal and Installation


Control Linkage


Hydraulic System


Equipment Attaching


Drawbar


Frame or Supporting Structure


Frame Installation


Frame Bottom Guards


Chassis Weights


Operator’s Station


Removal and Installation


Operator Enclosure


Seat and Seat Belt


Heating and Air Conditioning


Sheet Metal and Styling


Hood and Engine Enclosure


Grille and Grille Housing


Main Hydraulic System


Hydraulic System


Bulldozer


Blades


Frames


Hydraulic System


Ground Conditioning Tool


Remove and Install


Blades, Teeth, and Shanks


Frames


Hydraulic System


Dealer Fabricated Tools


tm10114 - 1050J Crawler Dozer


Table of Contents


Foreword


Technical Information Feedback Form


Section 00: General Information


Group 0001: Safety


Recognize Safety Information


Follow Safety Instructions


Operate Only If Qualified


Wear Protective Equipment


Avoid Unauthorized Machine Modifications


Inspect Machine


Stay Clear of Moving Parts


Avoid High-Pressure Fluids


Beware of Exhaust Fumes


Prevent Fires


Prevent Battery Explosions


Handle Chemical Products Safely


Dispose of Waste Properly


Prepare for Emergencies


Use Steps and Handholds Correctly


Add Cab Guarding For Special Uses


Start Only From Operator's Seat


Use and Maintain Seat Belt


Prevent Unintended Machine Movement


Avoid Work Site Hazards


Add and Operate Attachments Safely


Keep Riders Off Machine


Avoid Backover Accidents


Avoid Machine Tip Over


Park And Prepare For Service Safely


Service Cooling System Safely


Remove Paint Before Welding or Heating


Make Welding Repairs Safely


Drive Metal Pins Safely


Live With Safety


Group 0003: Torque Values


Metric Standard Thread Bolts and Cap Screws Torque Values


Metric Fine Thread Bolts and Cap Screws Torque Values


Metric Series Four-Bolt Flange Fittings For Standard Pressure, SAE Code 61, Service Recommendations


Metric Series Four Bolt Flange Fitting For High Pressure, SAE Code 62, Service Recommendations


Oil Drain Plugs For Final Drive Service Recommendations


ERMETO Type Screw Couplings Service Recommendations


WALTERSCHEID Type Couplings Service Recommendations


VOSS Type Couplings Service Recommendations


Section 01: Tracks


Group 0130: Track System


Track Guides and Rock Guards Remove and Install


Carrier Roller Wear Inspection


Carrier Roller Remove and Install


Carrier Roller Disassemble and Assemble


Metal Face Seal Inspection


Carrier Roller Leakage Test


Track Roller Wear Inspection


Track Roller Remove and Install


Track Roller Disassemble and Assemble


Track Roller Leakage Test


Track Grouser Wear Inspection


Track Shoe Remove and Install


Track Link Height Inspection


Track Bushing Outer Diameter Inspection


Track Pitch Inspection


Check and Adjust Track Sag


Track Remove and Install


Track Frame Remove and Install


Pivot Shaft Remove and Install


Crossbar Remove and Install


Crossbar Pivot Bearings Remove and Install


Track Frame Wear Strips Remove and Install


Front Idler Wear Inspection


Front Idler Remove and Install


Front Idler Disassemble and Assemble


Front Idler Leakage Test


Front Idler Adjustment


Track Adjuster Disassemble and Assemble


Track Adjuster and Recoil Spring Remove and Install


Sprocket Wear Inspection


Sprocket Segment Remove and Install


Section 02: Axles and Suspension Systems


Group 0201: Drive Axle Housing and Support


Final Drive Remove and Install


Final Drive and Park Brake Disassembly


Final Drive and Park Brake Assemble


Group 0250: Axle Shaft, Bearings, and Reduction Gear


Final Drive Bearing Adjustment


Final Drive Metal Face Seal Remove and Install


Final Drive Metal Face Seal Inspection


Final Drive Sun Gear Remove and Install (950J S.N. 9104— and 1050J S.N. 10004— )


Group 0260: Hydrostatic Drive Motors


Hydrostatic Drive Motor Seal Inspection and Repair


Section 03: Transmission


Group 0300: Removal and Installation


Hydrostatic Pump and Motor Initial Start-up Procedure


Hydrostatic Pump Remove and Install


Hydrostatic Motor Remove and Install


Charge Oil Pump Remove and Install


Hydrostatic Oil Cooler Remove and Install


Group 0315: Control Linkage


Transmission Control Lever (TCL) Remove and Install


Group 0360: Hydraulic System


Hydrostatic Pump Displacement Control Disassemble and Assemble


Section 04: Engine


Group 0400: Removal and Installation


Engine Remove and Install


Engine Oil Cooler Remove and Install


Flywheel Remove and Install


Crankshaft Front Pulley Remove and Install


Crankshaft Main Bearings Remove and Install


Engine Front Cover Remove and Install


Engine Oil Pan Remove and Install


Fuel Injector Remove and Install


Fuel Injection Pump Remove and Install


Engine Control Unit (ECU) Remove and Install


Group 0410: Exhaust Manifold


Exhaust Manifold Remove and Install


Section 05: Engine Auxiliary Systems


Group 0505: Cold Weather Starting Aid


Engine Coolant Heater Remove and Install


Starting Aid Remove and Install


Group 0510: Cooling Systems


Fan Shroud Remove and Install


Fan Blade Remove and Install


Coolant Pump Remove and Install


Serpentine Belt Tensioner Remove and Install


Engine Cooling Package Remove and Install


Engine Cooling Package Disassemble and Assemble


Fuel Cooler Remove and Install


Group 0515: Speed Controls


Engine Speed Control Remove and Install


Decelerator / Brake Pedal Remove and Install


Decelerator / Brake Pedal Disassemble and Assemble


Group 0520: Intake System


Air Cleaner Remove and Install


Group 0530: External Exhaust Systems


Muffler Remove and Install


Group 0560: External Fuel Supply Systems


Fuel Tank Remove and Install


Section 07: Dampener Drive


Group 0752: Elements


Dampener Drive Remove and Install


Section 08: Transfer or Splitter Drive


Group 0800: Removal and Installation


Splitter Drive Remove and Install


Group 0851: Gears, Shafts, and Bearings


Splitter Drive Disassemble and Assemble


Section 11: Park Brake


Group 1100: Removal and Installation


Park Brake Remove and Install


Group 1115: Control Linkage


Park Lock Lever Remove and Install


Group 1160: Hydraulic System


Park Brake Solenoid Valve Remove and Install


Section 15: Equipment Attaching


Group 1511: Drawbar


Drawbar Remove and Install


Section 17: Frame or Supporting Structure


Group 1740: Frame Installation


Welding Repair of Major Structures


Group 1746: Frame Bottom Guards


Bottom Guards Remove and Install


Group 1749: Chassis Weights


Rear Counterweight Remove and Install


Section 18: Operator’s Station


Group 1800: Removal and Installation


Cab / ROPS Remove and Install


Group 1810: Operator Enclosure


Windowpane, Sliding Window, and Two-Piece Moulding Remove and Install


Sliding Window Disassemble and Assemble


Window Wipers Remove and Install


Window Washer Pumps Remove and Install


Group 1821: Seat and Seat Belt


Air Suspension Seat Remove and Install


Air Suspension Seat Disassemble and Assemble


Group 1830: Heating and Air Conditioning


Proper Refrigerant Handling


R134a Refrigerant—Cautions


R134a Compressor Oil Charge Check


R134a Compressor Oil Removal


R134a Component Oil Charge


R134a Refrigerant Recovery/Recycling and Charging Station Installation Procedure


Recover R134a Refrigerant


Evacuate R134a System


Charge R134a System


Leakage Testing


Flush and Purge Air Conditioner System


Compressor Remove and Install


Condenser Remove and Install


High/Low Pressure Switch Remove and Install


Receiver-Dryer Remove and Install


Expansion Valve Remove and Install


Evaporator Core Remove and Install


Cab Heater/Air-Conditioning Unit Disassemble and Assemble


Cab Blower Motor and Blower Motor Resistor Remove and Install


Expansion Valve Temperature Sensor Remove and Install


Evaporator Temperature Sensor Remove and Install


Heater Core Remove and Install


Heater Valve Remove and Install


Section 19: Sheet Metal and Styling


Group 1910: Hood and Engine Enclosure


Hood Remove and Install


Hood Support Remove and Install


Engine Side Shields Remove and Install


Group 1921: Grille and Grille Housing


Grille Remove and Install


Section 21: Main Hydraulic System


Group 2160: Hydraulic System


General Oil Cleanup Procedure


Hydraulic/Hydrostatic Component Failure Cleanup Procedure


Case Drain Filter Inspection


Hydraulic Pump Remove and Install


Hydraulic Pump Disassemble and Assemble


Hydraulic Pump Regulator Assembly Remove and Install


Hydraulic Fan Drive Pump Remove and Install


Hydraulic Fan Drive Pump Disassemble and Assemble


Hydraulic Fan Drive Pump Regulator Assembly Remove and Install


Radiator and Charge Air Cooler Fan Drive Motor Remove and Install


Radiator and Charge Air Cooler Fan Drive Motor Disassemble and Assemble


Hydrostatic Oil Cooler Fan Drive Motor Remove and Install


Hydraulic Oil Reservoir Remove and Install


Section 32: Bulldozer


Group 3201: Blades


Dozer Blade Remove and Install


Cutting Edges and End Bits Remove and Install


Group 3240: Frames


Pushbeam Remove and Install

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