John Deere 690E LC Excavator Workshop Repair Service Manual (TM1509) PDF - MJODTM1509.zip
A full workshop and service guide covering the John Deere 690E LC Excavator, packed with the technical detail needed to service, fix, and rebuild this machine the way a professional technician would.
Inside the John Deere 690E LC Excavator workshop service & repair manual you'll find:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.
TM1509 - John Deere 690E LC Excavator Technical Manual - Repair.pdf
TM1509 - John Deere 690E LC Excavator Technical Manual - Repair.epub
Total Pages: 824 pages
File Format: PDF/EPUB/MOBI/AZW (PC/Mac/Android/Kindle/iPhone/iPad; bookmarked, ToC, Searchable, Printable)
Language: English
TABLE OF CONTENTS
Foreword
General Information
Safety
General Specifications
Torque Values
Fuels And Lubricants
Tracks
Track System
Axles And Suspension Systems
Axle Shaft, Bearings, And Reduction Gears
Hydraulic System
Engine
Removal And Installation
Engine Auxiliary System
Cold Weather Starting Aids
Cooling System
Speed Controls
Intake System
External Exhaust Systems
External Fuel Supply Systems
Dampener Drive (Flex Coupling)
Elements
Electrical System
Batteries, Support, And Cables
Alternator, Regulator, And Charging Wiring
Lighting System
Wiring Harness And Switches
System Controls
Instruments And Indicators
Frame Or Supporting Structure
Frame Installation
Chassis Weights
Operator’s Station
Removal And Installation
Operator Enclosure
Seat
Heating And Air Conditioning
Safety And Convenience
Horn And Warning Devices
Excavator
Bucket
Frames
Hydraulic System
Swing Or Pivoting System
Brakes
Mechanical Drive Elements
Hydraulic System
Dealer Fabricated Tools
Total Pages: 1,233 pages
File Format: PDF (bookmarked, ToC, Searchable, Printable, high quality)
Language: English
CONTENTS - Expanded View
00 - General Information
01 - Safety
Avoid Heating Near Pressurized Fluid Lines
Avoid High-Pressure Fluids
Avoid Power Lines
Beware of Exhaust Fumes
Dispose of Waste Properly
Follow Safe Procedures
Handle Chemical Products Safely
Handle Fluids Safely-Avoid Fires
Illuminate Work Area Safely
Keep Riders Off Machine
Live With Safety
Move and Operate Machine Safely
Operate Only from Operator's Seat
Park Machine Safely
Prepare for Emergencies
Prevent Acid Burns
Protect Against Flying Debris
Protect Against Noise
Remove Paint Before Welding or Heating
Replace Safety Signs
Service Cooling System Safely
Service Machines Safely
Stay Clear of Moving Parts
Support Machine Properly
Use Handholds and Steps
Use Proper Lifting Equipment
Use Tools Properly
Warn Others of Service Work
Wear Protective Clothing
Work in a Clean Area
02 - General Specifications
690E LC And 690E LC Long Front Drain And Refill Capacities
690E LC Long Front Specifications
690E LC
03 - Torque Values
Additional Metric Cap Screw Torque Values
Metric Bolt and Cap Screw Torque Values
Service Recommendations for 37° Flare and 30° Cone Seat Connectors
Service Recommendations For Flared Connections-Straight or Tapered Threads
Service Recommendations for Flat Face O-Ring Seal Fittings
Service Recommendations For Inch Series Four Bolt Flange Fittings
Service Recommendations for Metric Series Four Bolt Flange Fitting
Service Recommendations for O-Ring Boss Fittings
Unified Inch Bolt and Cap Screw Torque Values
04 - Fuels & Lubricants
Alternative and Synthetic Lubricants
Diesel Engine Oil
Diesel Fuel
Do Not Use Galvanized Containers
Fuel Tank
Hydraulic Oil
Low Sulfur Diesel Fuel Conditioner
Lubricant Storage
Mixing of Lubricants
Oil Filters
Propel Gearbox Oil
Storing Fuel
Track Adjuster, Working Tool Pivot, Swing Bearing, And Swing Bearing Gear Grease
Track Roller, Front Idler, And Carrier Roller Oil
01 - Wheels or Tracks
Assemble Front Idler
Disassemble And Assemble Lower Track Roller
Disassemble And Assemble Recoil Spring
Disassemble And Assemble Track Adjuster Cylinder
Disassemble And Assemble Track Chain
Disassemble And Assemble Track Chain To Replace Broken Part
Disassemble And Assemble Upper Track Roller
Disassemble Front Idler
Inspect Metal Face Seals
Install Track Chain
Measure And Adjust Track Sag
Measure Front Idler Wear
Measure Lower Track Roller Wear
Measure Track Chain Bushing Wear
Measure Track Chain Link Wear
Measure Track Chain Pitch
Measure Track Shoe Grouser Wear
Measure Upper Track Roller Wear
Other Material
Remove And Install Front Idler
Remove And Install Lower Track Roller
Remove And Install Sprocket
Remove And Install Track Adjuster Cylinder And Recoil Spring
Remove And Install Track Guide
Remove And Install Track Shoes
Remove And Install Upper Track Roller
Remove Track Chain
Service Equipment And Tools
Specifications
Test Front Idler For Oil Leakage
Test Lower Track Roller For Oil Leakage
02 - Axles and Suspension Systems
50 - Axle Shaft, Bearings, and Reduction Gears
Assemble Propel Gearbox
Assemble Replacement Housing And Bearing Assembly
Disassemble Propel Gearbox
Inspect Metal Face Seals
Other Material
Remove And Install Propel Gearbox And Brake
Replace Propel Gearbox Brake Elements
Service Equipment And Tools
Special Or Essential Tools
Specifications
Towing Machine
60 - Hydraulic System
Assemble Propel Motor
Disassemble And Assemble Counterbalance Valve
Disassemble And Assemble Propel Speed Change Solenoid Valve
Disassemble And Assemble Rotary Manifold
Disassemble Propel Motor
Disassemble Valve Housing And Cover
Other Material
Propel Motor Start-Up Procedure
Remove And Install Brake Release Pressure Reducing Valve
Remove And Install Counterbalance Valve
Remove And Install Crossover Relief Valve
Remove And Install Low Speed Selector Valve
Remove And Install Propel Hydraulic Lines
Remove And Install Propel Motor
Remove And Install Propel Speed Change Solenoid Valve
Remove And Install Rotary Manifold
Remove And Install Shuttle Valve
Remove And Install Supply Shuttle Valve
Rotary Manifold Air Test
Service Equipment And Tools
Specifications
04 - Engine
6068 John Deere Engine-Use CTM104
6068 John Deere Engine-Use CTM8
Bleed Fuel System (Serial No. -559602)
Bleed Fuel System (Serial No. 559603-)
Change Final Fuel Filter (Serial No. 559603-)
Change Fuel Filter (Serial No. -559602)
Change Primary Fuel Filter _ Water Separator (Serial No. 559603-)
Check And Adjust Engine Valve Lash (Clearance) (Serial No. -559602)
Check And Adjust Engine Valve Lash (Clearance) (Serial No. 559603-)
Clean Injection Nozzle Bores
Installing DB4 Fuel Injection Pump (Serial No. -559602)
JT07158 TIME TRAC ® Installation
Other Material
Remove And Install DB4 Fuel Injection Pump (Serial No. 559603-)
Remove And Install Engine (Serial No. -559602)
Remove And Install Engine (Serial No. 559603-)
Remove And Install Exhaust Manifold (Serial No. -559602)
Remove And Install Exhaust Manifold (Serial No. 559603-)
Remove And Install Fuel Injection Nozzles
Remove And Install Fuel Transfer Pump (Serial No. -559602)
Remove And Install Fuel Transfer Pump (Serial No. 559603-)
Remove And Install Intake Manifold Tube (Serial No. -559602)
Remove And Install Intake Manifold Tube (Serial No. 559603-)
Remove And Install Oil Cooler (Serial No. -559602)
Remove And Install Oil Cooler (Serial No. 559603-)
Remove And Install Oil Pan
Remove And Install Starter (Serial No. -559602)
Remove And Install Starter (Serial No. 559603-)
Remove And Install Thermostat (Serial No. -559602)
Remove And Install Thermostat (Serial No. 559603-)
Remove And Install Turbocharger (Serial No. -559602)
Remove And Install Turbocharger (Serial No. 559603-)
Remove And Install Water Pump (Serial No. -559602)
Remove And Install Water Pump (Serial No. 559603-)
Removing DB4 Fuel Injection Pump (Serial No. -559602)
Service Equipment And Tools
Special Or Essential Tools
Specifications
05 - Engine Auxiliary Systems
05 - Cold Weather Starting Aids
Other Material
Remove And Install Engine Coolant Heater
Remove And Install Starting Aid Solenoid And Nozzle
Specifications
10 - Cooling System
Inspect Serpentine Belt (Serial No. 559603-)
Inspect Serpentine Belt (Serial No.
Remove And Install Fan, Guards, And Shroud (Serial No. -559602)
Remove And Install Fan, Guards, And Shroud (Serial No. 559603-)
Remove And Install Radiator
Specifications
15 - Speed Controls
Adjust Engine Speed Control Linkage
Remove And Install Speed Control Linkage
Specifications
20 - Intake System
Air Intake System Leakage Test
Remove And Install Air Cleaner
Service Equipment And Tools
Special Or Essential Tools
Specifications
30 - External Exhaust System
Remove And Install Muffler
60 - External Fuel Supply Systems
Disassemble And Assemble Primary Fuel Filter (Water Separator) (Serial No. 559603-)
Other Material
Remove And Install Fuel Tank
Remove And Install Primary Fuel Filter (Water Separator) (Serial No. 559603-)
Remove And Install Water Separator (Serial No. -559602)
Replace Water Separator Filter Element (Serial No. -559602)
Specifications
07 - Dampener Drive (Flex Coupling)
Remove And Install Dampener Drive (Flex Coupler) (Serial No. -559602)
Remove And Install Dampener Drive (Flex Coupler) (Serial No. 559603-)
Specifications
16 - Electrical System
71 - Batteries, Support, and Cables
Adding 12-Volt Battery Accessories
Charge Battery
Check Battery Electrolyte Level And Terminals
Checking Electrolyte Specific Gravity
Handle Batteries Safely
Procedure For Testing Batteries
Remove And Install Batteries
Service Equipment And Tools
Specifications
Using Booster Batteries-24-Volt System
72 - Alternator, Regulator, and Charging System Wiring
Alternators And Starting Motors-Use CTM77
Remove And Install Alternator (Serial No. -541822)
Remove And Install Alternator (Serial No. 541823-559602)
Remove And Install Alternator (Serial No. 559603-)
Specifications
73 - Lighting System
Fuse (Blade-Type) Color Codes
Fuse Specifications
Replacing Fuses
Replacing Halogen Bulbs
Work Light Adjustment
74 - Wiring Harness and Switches
Cab Electrical Component Identification
Engine Electrical Component Identification
Install DEUTSCH ™ Contact
Install WEATHER PACK ™ Contact
Remove And Install Monitor Buzzer And Air Conditioner Switch