John Deere 325SL Backhoe Loader Operation & Test Service Manual (TM13307X19) PDF - MJODTM13307X19.zip
The full Diagnostics and Test guide, complete with Electrical Wiring Diagrams, for John Deere 325SL Backhoe Loaders — containing every bit of shop data needed to service, troubleshoot, fix, and rebuild these machines the way professional technicians do.
The John Deere 325SL Backhoe Loader workshop service manual covers:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.
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Published on 2019/06/05
PRODUCT DETAILS:
Total Pages: 1,503 pages
File Format: PDF (Windows & Mac & Linux)
Language: English Russian Spanish French
Covered models: 325SL (PIN: 1T0325SL**C273920-)
MAIN SECTIONS
Foreword
Manual Identification-READ THIS FIRST!
General Information
Safety
Diagnostics
Engine Control Unit (ECU) Diagnostic Trouble Codes
Standard Display Monitor (SDM) Diagnostic Trouble Codes
Transmission Control Unit (TCU) Diagnostic Trouble Codes
Vehicle Control Unit (VCU) Diagnostic Trouble Codes
Auxiliary Valve Controller (AVC) Diagnostic Trouble Codes
Sealed Switch Module (SSM) Diagnostic Trouble Codes
Vehicle Control Unit 2 (VC2) Diagnostic Trouble Codes
Operational Checkout Procedure
Operational Checkout Procedure
Engine
Theory of Operation
System Diagrams
Diagnostic Information
Adjustments
Tests
Electrical System
Theory of Operation
System Diagrams
Diagnostic Information
Monitor Operation
Diagnostic Test Box
Adjustments
Tests
Power Train
Theory of Operation
System Diagrams
Diagnostic Information
Adjustments
Tests
Hydraulic System
Theory of Operation
System Diagrams
Diagnostic Information
Adjustments
Tests
Heating and Air Conditioning
Theory of Operation
System Diagrams
Diagnostic Information
Tests
TABLE OF CONTENTS...1
Section 9000: General Information...27
Group 01: Safety...27
Recognize Safety Information...30
Follow Safety Instructions...31
Operate Only If Qualified...32
Wear Protective Equipment...33
Protect Against Noise...34
Avoid Unauthorized Machine Modifications...35
Control Pattern...36
Inspect Machine...37
Stay Clear of Moving Parts...38
Avoid High-Pressure Fluids...39
Avoid High-Pressure Oils...40
Work In Ventilated Area...41
Avoid Static Electricity Risk When Refueling...42
High Debris Applications...44
Prevent Fires...45
In Case of Machine Fire...46
Prevent Battery Explosions...47
Handle Chemical Products Safely...48
Decommissioning — Proper Recycling and Disposal of Fluids and Components...49
Prepare for Emergencies...50
Clean Debris from Machine...51
Add Cab Guarding for Special Uses...52
Handle Starting Fluid Safely...53
Use Steps and Handholds Correctly...54
Start Only From Operator's Seat...55
Use and Maintain Seat Belt...56
Prevent Unintended Machine Movement...57
Prevent Unintended Machine Movement—If Equipped With Pilot Controls...58
Avoid Work Site Hazards...59
Keep Riders Off Machine...61
Avoid Backover Accidents...62
Avoid Machine Tipover...63
Operate Boom With Care...64
Avoid Power Lines...65
Operating on Slopes...66
Operating or Traveling On Public Roads...67
Inspect and Maintain ROPS...68
Travel Safely...69
Prevent Acid Burns...70
Add and Operate Attachments Safely...72
Use Special Care When Operating...73
Park and Prepare for Service Safely...74
Service Cooling System Safely...75
Service Accumulator Systems Safely...76
Remove Paint Before Welding or Heating...77
Make Welding Repairs Safely...78
Drive Metal Pins Safely...79
Service Tires Safely...80
Section 9001: Diagnostics...81
Group 01: General Information...81
Diagnostic Trouble Code Designations...94
Group 10: Engine Control Unit (ECU) Diagnostic Trouble Codes...99
Engine Control Unit (ECU) Diagnostic Trouble Codes...99
000029.03 - Hand Throttle...81
000029.04 - Hand Throttle...81
000029.14 - Hand Throttle...81
000091.03 - Foot Throttle...81
000091.04 - Foot Throttle...81
000091.14 - Foot Throttle...81
000237.02 - Vehicle ID...81
000237.13 - Vehicle ID...81
000237.31 - Vehicle ID...81
002071.09 - No CAN From VCU...81
003353.31 - Alternator Output...81
524225.31 - Engine Start...81
Group 20: Standard Display Monitor (SDM) Diagnostic Trouble Codes...121
Standard Display Monitor (SDM) Diagnostic Trouble Codes...121
000096.03 - Fuel Level Sensor...81
000096.04 - Fuel Level Sensor...81
000168.03 - Battery Voltage...81
000237.02 - Vehicle ID...81
000237.13 - Vehicle ID...81
000237.31 - Vehicle ID...81
000628.12 - Programming...81
000629.12 - Controller Fault...81
000920.12 - Alarm Output...81
001196.11 - Security...81
002000.09 - No CAN from ECU...81
002003.09 - No CAN from TCU...81
002071.09 - No CAN from VCU...81
002072.09 - System Message...82
002251.09 - No CAN from MTG...82
003509.03 - Sensor Supply 1...82
003509.04 - Sensor Supply 1...82
524082.07 - Display Buttons...82
Group 30: Transmission Control Unit (TCU) Diagnostic Trouble Codes...146
Transmission Control Unit (TCU) Diagnostic Trouble Codes...146
000070.14 - Park Brake...82
000177.00 - Trans Oil Temp...82
000177.04 - Trans Oil Temp...82
000191.03 - Transmission Speed...82
000191.04 - Transmission Speed...82
000525.02 - Requested Gear...82
000525.03 - Requested Gear...82
000525.05 - Requested Gear...82
000629.12 - Controller Fault...82
000734.03 - Y1 Solenoid...82
000734.04 - Y1 Solenoid...82
000734.05 - Y1 Solenoid...82
000734.06 - Y1 Solenoid...82
000735.03 - Y2 Solenoid...82
000735.04 - Y2 Solenoid...82
000735.05 - Y2 Solenoid...82
000735.06 - Y2 Solenoid...82
000736.03 - Y3 Solenoid...82
000736.05 - Y3 Solenoid...82
000736.06 - Y3 Solenoid...82
000737.03 - Y4 Solenoid...82
000737.05 - Y4 Solenoid...82
000737.06 - Y4 Solenoid...82
000738.03 - Y5 Solenoid...82
000738.05 - Y5 Solenoid...82
000738.06 - Y5 Solenoid...82
000739.03 - Y6 Solenoid...83
000739.05 - Y6 Solenoid...83
000739.06 - Y6 Solenoid...83
000746.03 - Differential Lock...83
000746.05 - Differential Lock...83
000746.06 - Differential Lock...83
000880.03 - Brake Lights...83
000880.05 - Brake Lights...83
000880.06 - Brake Lights...83
002000.09 - System Message...83
002023.09 - System Message...83
002071.09 - System Message...83
002072.09 - System Message...83
002392.03 - Reverse Alarm...83
002392.06 - Reverse Alarm...83
002612.03 - MFWD Solenoid...83
002612.05 - MFWD Solenoid...83
002612.06 - MFWD Solenoid...83
522379.03 - Park Brake...83
522379.04 - Park Brake...83
522379.05 - Park Brake...83
522379.06 - Park Brake...83
522411.02 - TCL Selector...83
522411.03 - TCL Selector...83
522411.05 - TCL Selector...83
524172.03 - Clutch Disconnect...83
Group 40: Vehicle Control Unit (VCU) Diagnostic Trouble Codes...246
Vehicle Control Unit (VCU) Diagnostic Trouble Codes...246
000168.03 - Battery Voltage...83
000237.02 - Vehicle ID...83
000237.13 - Vehicle ID...83
000237.31 - Vehicle ID...83
000628.12 - Programming...83
000629.12 - Control Unit...84
000639.12 - Communication...84
000639.14 - Communication...84
000677.03 - Start Relay...84
000677.05 - Start Relay...84
000677.06 - Start Relay...84
001321.16 - Starter Relay...84
001638.00 - HYD OIL TEMP...84
001638.04 - HYD OIL TEMP...84
001638.16 - HYD OIL TEMP...84
001713.00 - Hyd Oil Restriction...84
002142.09 - System Message...84
002228.12 - EH Watchdog...84
002347.03 - Front Light Switch...84
002347.04 - Front Light Switch...84
002350.06 - Drive Lights...84
002354.06 - Front Work Lights...84
002356.06 - Front Work Lights...84
002360.06 - Rear Work Lights...84
002362.06 - Rear Work Lights...84
002366.06 - Side Work Lights...84
002368.03 - Left Flasher...84
002368.05 - Left Flasher...84
002368.06 - Left Flasher...84
002370.03 - Right Flasher...84
002370.05 - Right Flasher...84
002370.06 - Right Flasher...84
002378.03 - Marker Light...84
002378.05 - Marker Light...84
002378.06 - Marker Light...84
002863.02 - Wiper Switch...84
002876.04 - Turn Signal Switch...84
003509.03 - Sensor Supply 1...84
003509.04 - Sensor Supply 1...85
003510.03 - Sensor Supply 2...85
003510.04 - Sensor Supply 2...85
003997.03 - Accessory Relay...85
003997.05 - Accessory Relay...85
003997.06 - Accessory Relay...85
004086.03 - Valve LS Pressure...85
004086.04 - Valve LS Pressure...85
004086.14 - Valve LS Pressure...85
004088.03 - Pump LS Pressure...85
004088.04 - Pump LS Pressure...85
004089.03 - Pump Out Pressure...85
004089.04 - Pump Out Pressure...85
516859.14 - Pump Control...85
516860.14 - Pump Margin Pressure...85
517120.03 - Loader Boom Rod Press...85
517120.04 - Loader Boom Rod Press...85
520416.05 - Valve Power...85
520546.07 - Pilot Enable Switch...85
520688.03 - Pilot Enable Driver...85
520688.05 - Pilot Enable Driver...85
520688.06 - Pilot Enable Driver...85
520696.03 - Pattern Select Driver...85
520696.05 - Pattern Select Driver...85
520696.06 - Pattern Select Driver...85
520713.03 - Seat Position...85
520713.04 - Seat Position...85
520713.13 - Seat Position...85
522312.03 - Front Washer...85
522312.05 - Front Washer...85
522312.06 - Front Washer...85
522426.03 - Rear Wiper Park...85
522426.04 - Rear Wiper Park...85
522427.03 - Front Wiper Park...86
522427.04 - Front Wiper Park...86
522433.03 - Rear Wiper...86
522433.05 - Rear Wiper...86
522433.06 - Rear Wiper...86
522434.03 - Front Wiper Low...86
522434.05 - Front Wiper Low...86
522434.06 - Front Wiper Low...86
522435.03 - Front Wiper High...86
522435.05 - Front Wiper High...86
522435.06 - Front Wiper High...86
523307.03 - Crank Signal...86
523307.04 - Crank Signal...86
523911.03 - Pump Control...86
523911.04 - Pump Control...86
523911.05 - Pump Control...86
523911.06 - Pump Control...86
523911.13 - Pump Control...86
523911.16 - Pump Control...86