John Deere 5425 5425N 5425HC 5625 5625HC 5725 5725N 5725HC Tractor Diagnosis & Tests Workshop Manual PDF (TM6033) - MJODTM6033.zip
Full Diagnosis & Tests service guide, complete with electrical schematics, covering John Deere Tractors 5425, 5425HC, 5425N, 5625, 5625HC, 5725 and 5725N — everything needed to service, troubleshoot, fix, and overhaul these machines the way trained technicians do.
This workshop Diagnosis & Tests manual for the John Deere 5425, 5625, and 5725 tractors, the narrow-frame 5425N and 5725N, and the orchard/HC variants 5425HC and 5625HC contains:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.
tm6033 - 5425, 5425 Narrow,5425 Orchard,5425 HC, 5625, 5625 HC,5725, 5725 Narrow, 5725 Orchard and 5725 HC Tractors Technical Manual.pdf
PRODUCT DETAILS:
Total Pages: 1,532 pages
File Format: PDF (bookmarked, ToC, Searchable, Printable, high quality)
Language: English
MAIN SECTIONS
Foreword
General
Safety
General Specifications
General References
DIAGNOSTIC TROUBLE CODES
CCU Code Diagnostics (If Equipped)
HCU Code Diagnostics (If Equipped)
PTR Code Diagnostics (If Equipped)
DIAGNOSTIC TROUBLE CODES (Cab, August 2012, Serial Number: 025651-)
Control Unit Code Diagnostics (Cab, August 2012, Serial Number: 025651-)
DIAGNOSTIC TROUBLE CODES (OOS, August 2012, Serial Number: 025651-)
Control Unit Code Diagnostics (OOS, August 2012, Serial Number: 025651-)
ICC Code Diagnostics (OOS, August 2012, Serial Number: 025651-)
OBSERVABLE SYMPTOMS
Engines
Fuel and Air
Electrical
Control Units
COLLARSHIFT and SYNCSHUTTLE Transmissions
PowrReverser Transmissions
Drive Systems
Steering and Brakes
Hydraulics
Operator Cab
SYSTEM DIAGNOSIS
Starting, Charging and Start Aid
COLLARSHIFT and SYNCSHUTTLE Transmission
PowrReverser Transmission (If Equipped)
Differential Lock
MFWD
Rear PTO
Steering
Rear Brakes
SCV System Diagnosis
Rear Hitch System Diagnosis
ENGINES
General Information
Tests and Adjustments
Engine System Theory of Operation
FUEL AND AIR
General Information
Fuel and Air Theory of Operation
ELECTRICAL
Diagnosis, Test and Adjust
Wiring Schematics
ELECTRICAL (Cab, August 2012, Serial Number: 025651-)
Diagnosis, Test and Adjust (Cab, August 2012, Serial Number: 025651-)
Wiring Schematics (Cab, August 2012, Serial Number: 025651-)
ELECTRICAL (OOS, August 2012, Serial Number: 025651-)
Diagnosis, Test and Adjust (OOS, August 2012, Serial Number: 025651-)
Wiring Schematics (OOS, August 2012, Serial Number: 025651-)
CONTROL UNITS
General References
Tests and Adjustments
CCU (If Equipped)
HCU (If Equipped)
PTR (If Equipped)
CONTROL UNITS (Cab, August 2012, Serial Number: 025651-)
General References (Cab, August 2012, Serial Number: 025651-)
Tests and Adjustments (Cab, August 2012, Serial Number: 025651-)
CCU and PTR Control Units (Cab, August 2012, Serial Number: 025651-)
CONTROL UNITS (OOS, August 2012, Serial Number: 025651-)
General References (OOS, August 2012, Serial Number: 025651-)
Tests and Adjustments (OOS, August 2012, Serial Number: 025651-)
CCU (OOS, August 2012, Serial Number: 025651-)
ICC (OOS, August 2012, Serial Number: 025651-)
PTR (OOS, August 2012, Serial Number: 025651-)
COLLARSHIFT AND SYNCSHUTTLE™ Transmissions
Tests and Adjustments
Theory of Operation
Schematics and Diagrams
PowrReverser™ TRANSMISSION (IF EQUIPPED)
General Information
Preliminary and Operational Checks
Tests and Adjustments
Theory of Operation
Schematics and Diagrams
DRIVE SYSTEMS
Preliminary and Operational Checks
Tests and Adjustments
Theory of Operation
Schematics and Diagrams
STEERING AND BRAKES
General Information
Preliminary and Operational Checks
Test and Adjustments
Theory of Operation
HYDRAULICS
General Information
Preliminary and Operational Checks
Tests and Adjustments
Theory of Operation
Schematics and Diagrams
Operator's Cab
Operational Tests
Tests and Adjustments
Theory of Operation
SERVICE TOOLS
Dealer Fabricated Tools
Service Tools and Kits
tm6033 - 5425, 5425 Narrow,5425 Orchard,5425 HC, 5625, 5625 HC,5725, 5725 Narrow, 5725 Orchard and 5725 HC Tractors
Table of Contents
Foreword
Section 210: General
Group 05: Safety
Recognize Safety Information
Understand Signal Words
Follow Safety Instructions
Prepare for Emergencies
Wear Protective Clothing
Protect Against Noise
Handle Fuel Safely—Avoid Fires
Handle Starting Fluid Safely
Keep ROPS Installed Properly
Use Foldable ROPS and Seat Belt Properly
Stay Clear of Rotating Drivelines
Use Steps and Handholds Correctly
Read Operator Manuals for ISOBUS Implements
Use Seat Belt Properly
Operating the Tractor Safely
Limited Use in Forestry Operation
Operating the Loader Tractor Safely
Keep Riders Off Machine
Instructional Seat
Use Safety Lights and Devices
Use a Safety Chain
Transport Towed Equipment at Safe Speeds
Use Caution On Slopes and Uneven Terrain
Freeing a Mired Machine
Avoid Contact with Agricultural Chemicals
Handle Agricultural Chemicals Safely
Handling Batteries Safely
Avoid Heating Near Pressurized Fluid Lines
Remove Paint Before Welding or Heating
Handle Electronic Components and Brackets Safely
Practice Safe Maintenance
Exhaust Filter Cleaning
Work In Ventilated Area
Support Machine Properly
Prevent Machine Runaway
Park Machine Safely
Transport Tractor Safely
Service Cooling System Safely
Service Accumulator Systems Safely
Service Tires Safely
Service Front-Wheel Drive Tractor Safely
Tightening Wheel Retaining Bolts/Nuts
Avoid High-Pressure Fluids
Do Not Open High-Pressure Fuel System
Store Attachments Safely
Dispose of Waste Properly
Group 10: General Specifications
General Specifications
Group 15: General References
Bolt and Cap Screw Torque Values
Glossary of Terms
JIC Hydraulic Symbols
Wiring Diagram and Schematic Information
Electrical Schematic Symbols
Reading Wiring Schematics and Diagrams
Visually Inspect Electrical System
Seven-Step Electrical Procedure
Using a Probe Light
Circuit Types
Circuit Malfunctions
Troubleshooting Circuit Malfunctions
Understanding Electrical vs. Electronic Circuits
Intermittent Electronic Problems
Relay Circuit Types
Using a Digital Multimeter
Troubleshooting Unresolved Problems
Section 211: DIAGNOSTIC TROUBLE CODES
Group CCU: CCU Code Diagnostics (If Equipped)
CCU 000629.12 - CCU Control Unit Fault
CCU 001638.00 - Hydraulic Oil Temperature Very Hot
CCU 001638.03 - Hydraulic Oil Temperature Sensor Circuit Voltage High
CCU 001638.04 - Hydraulic Oil Temperature Sensor Circuit Voltage Low
CCU 001883.00 - Rear PTO Overspeed
CCU 001883.01 - Rear PTO Underspeed
CCU 524016.04 - CCU Switched Supply Voltage Low
CCU 524037.02 - MFWD Switch Circuit Fault
CCU 524224.14 - Rear PTO Disabled
CCU 524235.05 - MFWD Solenoid Circuit Fault
CCU 524252.05 - Rear PTO Solenoid Circuit Fault
Group HCU: HCU Code Diagnostics (If Equipped)
HCU 000158.04 - HCU Switched Supply Voltage Low
HCU 000168.04 - HCU Unswitched Supply Voltage low
HCU 000190.02 - Rear Hitch Calibration Fault/Engine Speed Low
HCU 000629.12 - HCU Control Unit Fault
HCU 000630.13 - HCU Calibration Fault/Not Calibrated
HCU 001079.03 - HCU Sensor Supply Voltage High
HCU 001079.04 - HCU Sensor Supply Voltage Low
HCU 001638.02 - HCU Calibration Fault/Hydraulic Oil Temperature Low
HCU 001873.03 - Rear Hitch Position Sensor Circuit Voltage High
HCU 001873.04 - Rear Hitch Position Sensor Circuit Voltage Low
HCU 001873.13 - HCU Calibration Fault/Rear Hitch Position Sensor Circuit
HCU 001881.03 - Rear Hitch Draft Sensor Circuit Voltage High
HCU 001881.04 - Rear Hitch Draft Sensor Circuit Voltage Low
HCU 001881.13 - HCU Calibration Fault/Rear Hitch Draft Sensor Circuit
HCU 521000.02 - Rear Hitch External Switch Circuit Fault
HCU 521000.31 - Rear Hitch External Switch Circuit Fault
HCU 521001.02 - HCU Calibration Fault/Rear Hitch Raise Valve Gain
HCU 521001.05 - Rear Hitch Raise Solenoid Current Low
HCU 521001.06 - Rear Hitch Raise Solenoid Current High
HCU 521001.07 - HCU Calibration Fault/Rear Hitch Raise Valve
HCU 521001.11 - HCU Calibration Fault/Rear Hitch Raise Valve
HCU 521001.13 - HCU Calibration Fault/Rear Hitch Raise Valve
HCU 521002.05 - Rear Hitch Lower Solenoid Current Low
HCU 521002.06 - Rear Hitch Lower Solenoid Current High
HCU 521002.07 - HCU Calibration Fault/Rear Hitch Lower Valve
HCU 521002.11 - HCU Calibration Fault/Rear Hitch Lower Valve
HCU 521002.13 - HCU Calibration Fault/Rear Hitch Return Valve
HCU 523832.03 - Rear Hitch Rate-of-Drop Sensor Circuit Voltage High
HCU 523832.04 - Rear Hitch Rate-of-Drop Sensor Circuit Voltage Low
HCU 523833.03 - Rear Hitch Height-Limit Sensor Circuit Voltage High
HCU 523833.04 - Rear Hitch Height-Limit Sensor Circuit Voltage Low
HCU 523834.03 - Rear Hitch Control Lever Sensor Circuit Voltage High
HCU 523834.04 - Rear Hitch Control Lever Sensor Circuit Voltage Low
HCU 523834.13 - Hitch Calibration Fault/Hitch Control Lever
HCU 523842.03 - Rear Hitch Load/Depth Sensor Circuit Voltage High
HCU 523842.04 - Rear Hitch Load/Depth Sensor Circuit Voltage Low
HCU 523843.02 - Rear Raise/Lower Switch Circuit Fault
HCU 523910.02 - HCU Control Unit Fault
HCU 523952.31 - Rear Hitch Disabled/HCU Configuration
HCU 524016.04 - HCU Switched Supply Voltage Low/Rear Hitch Solenoids
Group PTR: PTR Code Diagnostics (If Equipped)
PTR 000162.02 - Hi/Lo switch Circuit Conflict
PTR 000162.30 - Hi/Lo switch Stuck On
PTR 000168.01 - PTR Unswitched Supply Voltage Low
PTR 000190.18 - Engine Speed Low
PTR 000191.00 - Transmission Overspeed During Calibration
PTR 000191.17 - Transmission Underspeed
PTR 000598.02 - Clutch Pedal Switch/Sensor Circuit Conflict
PTR 000598.04 - Clutch Pedal Switch/Transmission Enable Sensor Circuit Conflict
PTR 000628.02 - EOL Data Fault
PTR 000630.07 - PTR Calibration Fault/Tractor Movement
PTR 000630.14 - PTR Not Calibrated
PTR 000734.05 - Forward Solenoid Circuit Fault
PTR 000735.05 - Reverse Solenoid Circuit Fault
PTR 000736.05 - Hi/Lo solenoid Circuit Fault
PTR 000752.03 - Infinitely Variable Shuttle Control Circuit Voltage High
PTR 000752.04 - Infinitely Variable Shuttle Control Circuit Voltage Low
PTR 001079.03 - Sensor Reference Circuit Voltage High
PTR 001079.04 - Sensor Reference Circuit Voltage Low
PTR 001504.30 - Seat Switch Circuit Fault
PTR 523959.31 - Operator Left Seat with Directional Reverser Lever in Gear
PTR 523960.31 - Operator Not Seated During a Directional Reverser Lever Command
PTR 524017.07 - Gearshift Lever in Park with Directional Reverser Lever in Gear
PTR 524020.31 - Directional Reverser Lever in Gear at Power-Up
PTR 524021.31 - Directional Reverser Lever Switch Circuit Fault
PTR 524029.02 - Clutch Pedal Sensor Circuit Conflict
PTR 524029.15 - Clutch Pedal Sensor Circuit Voltage High
PTR 524029.16 - Clutch Pedal Sensor Circuit Voltage High, NR
PTR 524029.17 - Clutch Pedal Sensor Circuit Voltage Low
PTR 524029.18 - Clutch Pedal Sensor Circuit Voltage Low, NR
PTR 524060.03 - Transmission Enable Signal High During Operation
PTR 524060.04 - Transmission Enable Signal Low During Operation
PTR 524081.31 - Come-Home Mode Active
PTR 524160.02 - Not Neutral Signal Conflicts with Neutral Signal
PTR 524230.05 - Enable Proportional Valve Circuit Fault
PTR 524230.07 - Enable Valve Stuck Open
PTR 524234.03 - Enable Pressure Sensor Circuit Voltage High
PTR 524234.04 - Enable Pressure Sensor Circuit Voltage Low
Section 211A: DIAGNOSTIC TROUBLE CODES (Cab, August 2012, Serial Number: 025651—)
Group EHC: Control Unit Code Diagnostics (Cab, August 2012, Serial Number: 025651—)
CCU and PTR Code Diagnostics (Cab, August 2012, Serial Number: 025651—)
Section 211B: DIAGNOSTIC TROUBLE CODES (OOS, August 2012, Serial Number: 025651—)
Group EHC: Control Unit Code Diagnostics (OOS, August 2012, Serial Number: 025651—)
CCU and PTR Code Diagnostics (OOS, August 2012, Serial Number: 025651—)
Group ICC: ICC Code Diagnostics (OOS, August 2012, Serial Number: 025651—)
ICC 000237.02 - ICC VIN Security Mismatch
ICC 000237.31 - ICC VIN Security Missing
ICC 000628.12 - ICC Programming Fault
ICC 000630.02 - ICC Calibration Memory Fault
Section 212: OBSERVABLE SYMPTOMS
Group 20: Engines
Engine Problems
Group 30: Fuel and Air
Fuel and Air Problems
Group 40: Electrical
Electrical Problems
Group 45: Control Units
Electronic Problems