Volvo A30G Articulated Haulers Workshop Service and Repair Manual PDF - MVOLVA30GOPEK.zip
Volvo A30G Articulated Hauler Service & Repair Manual
Volvo A30G Articulated Hauler Service & Repair Manual.pdf
Complete repair service manual with Electrical Wiring Diagrams for Articulated Haulers A30G Volvo, with all the technical information to maintain, diagnose, repair, rebuild like professional mechanics.
Volvo A30G Articulated Haulers workshop service repair manual includes:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.
Total Pages: 3,447 pages,
File Format: PDF (bookmarked, Searchable, Printable, high quality)
Language: English
MAIN SECTIONS
0 - GENERAL
1 - STANDARD PARTS, SERVICE
2 - ENGINE WITH MOUNTING AND EQUIPMENT
3 - ELEC. SYSTEM; WARNING SYSTEM; INFORMATION SYSTEM; INSTRUMENTS
4 - POWER TRANSMISSION
5 - BRAKE
6 - STEERING
7 - FRAME; SPRINGS; DAMPING; AXLE SUSPENSION; WHEEL_TRACK UNIT
8 - MACHINERY HOUSE; CAB; EXTERIOR TRIM PARTS ANYWHERE
9 - HYDRAULIC SYSTEM; DIGGING_HANDLING_GRADING EQUIPM.; MISC EQUIPM
TABLE OF CONTENTS (exploded view)
0 - GENERAL
00 - DESCRIPTION; COMPLETE MACHINE
Complete machine, descriptions
Product plates
03 - SPECIFICATIONS
Standard tightening torques
Tyre equipment and recommended tyre pressures
Valve mechanism, specifications
Weights
08 - TOOL
88830227 88830228 User instruction
E-1763
E-2005
E-2511
E-2517
E-2518
E-2519
E-2524
E-2525
E-2526
E-2527
E-2528
E-2529
E-2530
E-2531
E-2532
E-2533
Infrared Thermometer
09 - MISCELLANEOUS
Basic checks
Basic check, transmission
Brake system, basic check
Collection of basic data
Electrical system, basic check
Engine, basic check
Parking brake, basic check
Power transmission, basic check
Steering and hydraulics, basic check
Tech Tool, operations
Troubleshooting strategy
1 - STANDARD PARTS, SERVICE
16 - LUBRICANT; FUEL; OTHER FLUID
AdBlue302256_DEF information
AdBlue302256 DEF
Alternative fuels
Automatic central lubrication
Automatic lubricating system
Coolant
Exhaust heated dump body
Grease
Recommended lubricants
17 - SERVICE
AdBlue302256_DEF pump unit filter, replacing
AdBlue302256_DEF tank breather filter, replacing
Air drier cartridge, replacing
Air drier filter, replacing
Alternative exit, checking
Automatic central lubrication filter, replacing
Automatic lubricating system filter, replacing
Axle breather filters, replacing
Basic service
Brake cooling oil, changing
Brake cooling oil level, checking
Brake cooling oil tank breather filter, replacing
Brake cooling tank return oil filter and magnetic rods, cleaning and replacing
Brake system pressure oil filter, replacing
Cab asbestos filter, replacing
Cab main filter, replacing
Cab prefilter, replacing
Condition test and maintenance program
Coolant, changing
Coolant freezing point, checking
Drive axles and hubs oil, changing
Drive axles leakage, checking
Drive belts, checking
Dropbox and front axle, breather filter, replacing
Dropbox leakage, checking
Dropbox oil, changing
Dump body alternative, lowering
Engine air cleaner primary filter, replacing
Engine air cleaner secondary filter, replacing
Engine and cab heater extra fuel tank breather filter, replacing
Engine and cab heater fuel filter, replacing
Engine and dropbox mounts, checking
Engine oil and filter, changing
Engine pre cleaner cyclone type, cleaning
Exhaust heated load body, checking, cleaning and greasing 1
Exhaust heated load body, checking, cleaning and greasing 2
Extra fuel prefilter, replacing
Fire suppression system, checking 1
Fire suppression system, checking 2
Frame extension bolted joints torque, checking
Frame joint bearings clearance, checking
Fuel filters, replacing
Fuel system extra fuel pre- filter, draining
Fuel tank breather filter, replacing
Fuel tank sediment, draining
Hydraulic oil, changing 1
Hydraulic oil, changing 2
Hydraulic oil level, checking 1
Hydraulic oil level, checking 2
Hydraulic oil tank breather filter, replacing 1
Hydraulic oil tank breather filter, replacing 2
Hydraulic tank return oil filter and magnetic rod, cleaning and replacing 1
Hydraulic tank return oil filter and magnetic rod, cleaning and replacing 2
Hydraulic tank sediment, draining 1
Hydraulic tank sediment, draining 2
Load body rubber cushions clearance, checking
Load weighing cable to load cell, checking
Lubrication, every 1000 hours
Lubrication, every 2000 hours
Lubrication, every 250 hours
Lubrication, every 500 hours
Maintenance service, every 1000 hours
Maintenance service, every 10 hours
Maintenance service, every 2000 hours
Maintenance service, every 250 hours
Maintenance service, every 4000 hours
Maintenance service, every 500 hours
Maintenance service, every 50 hours
Maintenance service, every 6000 hours
Maintenance service, first 1000 hours
Maintenance service, first 100 hours
MATRIS and Tech Tool, reading
Oil-bath air cleaner reservoir filter insert, cleaning
Oil-bath air cleaner reservoir oil, changing
Oil-bath air cleaner reservoir oil, checking
Parking brake, checking and adjusting
Parking brake function, checking
Parking brake, manually releasing 1
Parking brake, manually releasing 2
Parking brake, manually releasing
Parking brake pads, checking
Power take-off suction strainer, cleaning
Propeller shaft between transmission and dropbox, removing
Propeller shaft movement, checking
Propeller shafts, removing
Radiator, cleaning
Recovering and towing 1
Recovering and towing
Remove the pin from the holder bracket and connect the steering joint lock
Restoring from service position
Restoring of the machine
Safety when servicing
Secondary steering, checking
Service brake disc wear, checking
Service
Service points
Service position 1
Software update, checking
Steering cylinder bearings clearance, checking
Steering joint bearing, checking
Suspension cylinder (GHS), checking
Suspension cylinder (GHS) oil, changing 1
Suspension cylinder (GHS) oil, changing 2
Suspension cylinder (GHS) rubber bearings, checking
Tech Tool, operations
This interval contains the methods that supplement the relevant standard interval. See example in Foreword, Service
Trailer hitch, checking
Transmission breather filter, replacing
Transmission oil, changing
Transmission oil filter, replacing
Tyre wear and air pressure, checking
Valves, adjusting
19 - GENERAL
CE-marking, EMC-directive
Checking function
Checklist after a fire or heat exposure
Decontamination
DEF
Environmental handling for the future
Environmentally hazardous fluids
Environmentally safe handling
Environment
Fire prevention measures
FOPS and ROPS
Health hazards with paint, plastics and rubber
Rules when handling tyres
Safety concerns everybody!
Safety during electric welding
Safety when handling accumulators
Safety when handling oils and fuel
Safety when handling the machine
Safety when lifting and supporting the machine
Safety when using lifting equipment
Safety when working on hydraulic systems
Safety when working on pressurized systems
Safety when working on the machine's electrical system
Safety when working with air conditioning refrigerant
Safety when working with batteries
Service position 1
Starting with booster batteries
Waste handling
Working in environmentally contaminated areas
2 - ENGINE WITH MOUNTING AND EQUIPMENT
20 - GENERAL
E-ECU MID 128 non-programmed, replacing
E-ECU MID 128 pre-programmed, replacing
Engine, capacities
Engine, description
Engine, sensor locations
Tech Tool, operations
Tightening torques, engine mounts
21 - ENGINE
Camshaft, replacing
Camshaft setting, checking
Crankcase ventilation, description
Crankcase ventilation separator, replacing
Crankshaft, axial clearance, checking
Crankshaft front oil seal, replacing
Crankshaft rear oil seal, replacing
Cylinder compression, testing
Engine and transmission, installing
Engine and transmission, removing
Engine mounting rear, changing
Engine mount rubber cushion, replacing
Engine rotation speed sensor (camshaft), replacing
Engine rotation speed sensor, replacing
Engine, specifications
Engine, tightening torques
Engine timing gear, description
Valve mechanism, specifications
Valves, adjusting
22 - LUBRICATING SYSTEM
Lubrication oil consumption, checking
Lubrication oil pressure, checking with pressure gauge
Lubrication pressure rocker arm shaft, checking
Lubrication system, component locations
Lubrication system, description
Lubrication system, specifications
Lubrication system, tightening torques
23 - FUEL SYSTEM
Air in fuel system, checking
Carbon dioxide in fuel system, checking
Feed pump pressure, checking
Fuel level, description
Fuel pump, inspecting
Fuel system, bleeding
Fuel system, component location
Fuel system, description
Fuel system, specifications
Fuel system, tightening torques
Injector sleeves, replacing
Overflow valve, replacing
Stall speed, checking
Unit injector pretension, adjusting
Unit injector, replacing
25 - INLET & EXHAUST SYSTEM
ACM (Aftertreatment control module) non-programmed, replacing
ACM (Aftertreatment control module) pre-programmed, replacing
adjusting high rpm
adjusting low rpm
Auxiliary brake (engine braking), description
Charge air cooling system, description
Compression brake, description
DEF dosing injector, replacing
DEF, draining
DEF hoses, replacing
DEF
DEF pump unit, replacing
DEF quality, checking
DEF tank armature, cleaning
DEF tank armature, replacing
DEF tank armature suction filter, replacing
DEF tank, cleaning
DEF tank, replacing
Exhaust Aftertreatment System, component location
Exhaust Aftertreatment System, description
Exhaust pipe flexible tube, replacing
Exhaust pressure governor
Inlet and exhaust system, component location
Inlet and exhaust system, description
Inlet and exhaust system, specification