John Deere 9650 CTS Combine Repair Service Manual TM1821 PDF (SN 695400, 700401-705400, 6081 Engine) - MJODTM1821.zip

A full workshop and repair guide for the John Deere Combine 9650CTS (serial numbers prior to 695400, and 700401-705400), offering the technical detail needed to service, fix, and overhaul the machine the way trained technicians do.

The John Deere Combine 9650CTS workshop service repair manual contains:

* Numbered table of contents easy to use so that you can find the information you need fast.

* Detailed sub-steps expand on repair procedure information

* Numbered instructions guide you through every repair procedure step by step.

* Notes, cautions and warnings throughout each chapter pinpoint critical information.

* Bold figure number help you quickly match illustrations with instructions.

* Detailed illustrations, drawings and photos guide you through every procedure.

* Enlarged inset helps you identify and examine parts in detail.

TM1821 - John Deere Combine 9650 CTS Technical Manual (Repair).PDF

TM1821 - John Deere Combine 9650 CTS Technical Manual (Repair).EPUB

Total Pages: 2,001 pages

File Format: PDF/EPUB/MOBI/AZW (PC/Mac/Android/Kindle/iPhone/iPad; bookmarked, ToC, Searchable, Printable)

Language: English

MAIN SECTINS

Foreword

General

Safety

Specifications

Tune Up and Adjustment

Fuels and Lubricants

Engine

Remove and Install Engine

Lower Engine Repair

Cooling System

Fuel and Air System

Air Intake System

Diesel Fuel System

Electrical System

Batteries

Harness and Connector Repair

Wiring Harness Routing

Fuses, Circuit Breakers and Relays

Lighting

Operators Station

Sensors and Switches

Wiper

Alternator

Starting Motor

Electrical Engine Control

GREENSTARGREENSTAR is a trademark of Deere & Company Components

Power Train Repair

Transmission and Differential

Single Reduction Final Drive

Hydrostatic System

Cam Lobe Motor

Tires and Wheels

Power Steering and Brakes

Steering

Brakes

Hydraulic Repair

Hydraulic Reservoir

Hydraulic Pumps

Hydraulic Valves

Hydraulic Cylinders

Motors

Accumulator

Separator Shell

Gull Wing Doors

Cleaning Fan Shields

Operator Station Repair

Air Conditioning System (R134a)

System Components

Cab

Feeder House Repair

Conveyor

Top Shaft and Slip Clutch

Feeder House Drives and Reverser Gear Case

Contour Master Contour Master is a trademark of Deere & Company. Tilt Cylinder

Contour Master Contour Master is a trademark of Deere & Company. Tilt Frame

Separator

Separator Repair

Beaters

Cylinder Drives

Tine Separator Module

Tine Separators

Tine Separator Gear Cases

Engine Gear Case to Module Drives

Shaker Pan, Chaffer, Sieve and Frames

Shoe Supply Augers And Cleaning Fan

Tailings Elevator and Augers

Primary Countershaft Gear Case

Header Electromagnetic Clutch

Straw Chopper, Straw Spreader and Chaff Spreader

Grain Tank and Unloading System Repair

Grain Tank Cross Augers

Unloading Auger System Drives

Vertical Unloading Auger and Lower Gear Case

Horizontal Unloading Auger and Gear Case

Clean Grain Elevator and Loading Auger Gear Case

Grain Tank and Extensions

Engine Gear Case and Control Valve Repair

Engine Gear Case and Valve

tm1821 - 9650 cts combine

Table of Contents

Foreword

Section 10: General

Group 05: Safety

Recognize Safety Information

Understand Signal Words

Remove Paint Before Welding or Heating

Handle Fluids Safely-Avoid Fires

Prevent Battery Explosions

Handling Batteries Safely

Prepare for Emergencies

Prevent Acid Burns

Avoid High-Pressure Fluids

Park Machine Safely

Support Machine Properly

Wear Protective Clothing

Service Machines Safely

Work In Ventilated Area

Illuminate Work Area Safely

Replace Safety Signs

Use Proper Lifting Equipment

Service Tires Safely

Avoid Harmful Asbestos Dust

Work in Clean Area

Practice Safe Maintenance

Use Proper Tools

Dispose of Waste Properly

Use Adequate Service Facilities

Live With Safety

Group 10: Specifications

Specifications

Operating Speeds

Ground Speeds (Fast Idle) Two Speed Four Wheel Drive

Ground Speeds (Fast Idle) Two Speed Four Wheel Drive

Ground Speeds (Separator Full Load)

Turning Radius

Dimensions

Dimension Reference Points

Unified Inch Bolt and Cap Screw Torque Values

Metric Bolt and Cap Screw Torque Values

Sealants and Adhesives Cross-Reference Chart

O-Ring Boss Fitting Torque Chart

Flat Face O-Ring Seal Fitting Torque Chart

SAE Four Bolt Flange Fitting Torque Chart

Prevent Hydraulic System Contamination

Check Oil Lines and Fittings

Basic Electrical Component Handling / Precautions For Vehicles Equipped With Computer Controlled Systems

Group 15: Tune Up and Adjustment

Tune-Up and Adjustment

Care and Maintenance of Belts

Defective Belts

Group 20: Fuels and Lubricants

Diesel Fuel

Diesel Engine Coolant

Storing Fuel

Supplemental Coolant Additives

Liquid Coolant Conditioner

Diesel Engine Oil

Hydrostatic Drive System, Main Hydraulic System and Main Engine Gear Case Oils

Transmission, Final Drives, Feeder House Reverser, Dual-Range Cylinder Drive, Primary Countershaft, Loading Auger Elevator and Module Drive Gear Case Oil

Grease

Lubricant Storage

Alternative and Synthetic Lubricants

Filter Part Numbers

Section 20: Engine

Group 05: Remove and Install Engine

Essential or Recommended Tools

Specifications

6081 John Deere Engine Repair-Use CTM86

Remove Engine

Install Engine

Group 10: Lower Engine Repair

Remove and Install Engine Oil Pan Access Sheet

Group 15: Cooling System

Specifications

6081 John Deere Engine Repair-Use CTM86

Remove and Install Rotary Screen

Adjusting Rotary Screen Knife Comb

Remove Radiator

Install Radiator

Test Radiator

Test Radiator Cap

Replace Thermostat

Repair or Replace Water Pump

Section 30: Fuel and Air System

Group 05: Air Intake System

Other Material

Specifications

John Deere Engine Repair

Remove and Install Turbocharger

Remove and Install Charge Air Cooler

Remove and Install Air Cleaner Filters

Group 10: Diesel Fuel System

Other Material

Specifications

Remove Fuel Tank

Install Fuel Tank

Remove and Install Fuel Sensor

Remove and Install Fuel Tank Strainer and Breather

Remove Fuel Tank Outlet Screen

Install Fuel Tank Outlet Screen

Replace Cold Weather Starting Aid Can

Remove and Install Cold Weather Starting Aid

Section 40: Electrical System

Group 05: Batteries

Prevent Battery Explosions

Handling Batteries Safely

Prevent Damage to Electrical Systems

Checking Electrolyte Specific Gravity

Battery Replacement

Remove and Install Batteries

Connecting Booster Batteries

Charging Batteries

Connecting Battery Cables

Group 10: Harness and Connector Repair

Essential or Recommended Tools

Service Equipment and Tools

Electrical Tool Repair Kit

Wire Repair Pliers

Terminal Applicator

Service Parts Kits

Use Electrical Insulating Compound

Using High-Pressure Washers

Connector Identification

Electrical Connector Handling

Replace WEATHER PACK WEATHER PACK is a trademark of PACKARD ELECTRIC. Connector

Install WEATHER PACK WEATHER PACK is a trademark of PACKARD ELECTRIC. Contact

Remove Connector Body From Blade Terminals

Replace DEUTSCH DEUTSCH is a trademark of the Deutsch Co. Style Connectors.

Install DEUTSCH DEUTSCH is a trademark of the Deutsch Co. Contact

Replace (Pull Type) METRI-PACKMETRI-PACK is a trademark of Packard Electric. Connectors

Replace (Push Type) METRI-PACKMETRI-PACK is a trademark of Packard Electric. Connectors

Harness Repair -Splice Broken or Cut Wire

Harness Repair-Splice Connector

Group 15: Wiring Harness Routing

Replace Harness

Cab Main Wiring Harness - Reference

Left-Hand Main Wiring Harness - Reference

Right-Hand Main Wiring Harness, Without GREENSTARGREENSTAR is a trademark of Deere & Company - Reference

Right-Hand Main Wiring Harness, With GREENSTARGREENSTAR is a trademark of Deere & Company - Reference

Engine/Rear Light Wiring Harness - Reference

Group 20: Fuses, Circuit Breakers and Relays

Specifications

Basic Operation

Fuses and Relays (Central Electronics Box)

Fuse Locations

Relays

Power Distribution Board System Basic Description

Circuit Board Replacement

Power Distribution Board Number 1-Relay Identification

Power Distribution Board Number 2-Relay Identification

Power Distribution Board Number 3 (Optional)-Relay Identification

Power Distribution Board Number 1-Fuse Identification

Power Distribution Board Number 2-Fuse Identification

Power Distribution Board Number 3 (Optional)-Fuse Identification

Circuit Breakers and Relays (Engine Compartment)

Group 25: Lighting

Safety Rules When Replacing Halogen Bulbs

Bulb Part Numbers

Cab Head Light Bulb Replacement and Adjustment

Auxiliary Field and Access Door, Work Light Bulb Replacement

Rear Discharge Light Bulb Replacement

Side Finder Light Bulb Replacement

Grain Tank and Unloading Auger Light Bulb Replacement

Tail Light Assembly Bulb Replacement

Warning Light Bulb Replacement

Cleaning Shoe Light Bulb Replacement

Turn Signal and Maximum Tilt Indicator Light Bulb Replacement

Dome and Console Light Bulb Replacement

CommandTouchCommandTouch is a trademark of Deere & Company Cornerpost Monitor Light Bulb Replacement

Warning Display Panel Light Bulb Replacement

Header Float Gauge (Optional) Bulb Replacement

Group 30: Operators Station

Other Material

Specifications

Instruments and Controls Identification

Overhead Warning Display Panel

Remove and Install Overhead Warning Display Panel

Replace Overhead Warning Display Panel Circuit Board

Remove and Install Light Panel Dimmer Switch

Remove and Install Overhead Console Rocker Switches

Remove and Install ClimaTrak ClimaTrak is a trademark of Deere & Company Automatic Air Conditioning/Heater Temperature Control Switch and Fan Switch

Remove and Install Radio

Remove and Install Radio Speakers

Remove and Install Radio Antenna

Cornerpost Main Circuit Board Removal

Remove Header Control Module

Remove Performance Monitor and Digital Tachometer Module

Digital Tachometer Calibration

CommandTouchCommandTouch is a trademark of Deere & Company Console Controls

Remove and Install CommandTouch CommandTouch is a trademark of Deere & Company Console

Remove and Install Header and Separator Engage Switches

Remove and Install DIAL-A-SPEED DIAL-A-SPEED is a trademark of Deere & Company and Active Header Control Active Header Control is a trademark of Deere & Company Switches

Remove and Install ClimaTrak ClimaTrak is a trademark of Deere & Company Solar Sensor

Remove and Install Back Ground Light Bulbs for DIAL-A-SPEEDDIAL-A-SPEED is a trademark of Deere & Company and Active Header ControlActive Header Control is a trademark of Deere & Company Switches

Remove and Install CommandTouch CommandTouch is a trademark of Deere & Company Console Membrane Switches

Remove and Install CommandTouch CommandTouch is a trademark of Deere & Company Console Circuit Board

Replace Neutral Safety Switch

Replace Mini Harness

Remove and Install Multi-Function Handle

Remove and Install Start Switch

Remove and Install Starting Aid Switch

Remove and Install Turn Signal/Side Finder Light Switch

Remove and Install Horn Switch

Group 35: Sensors and Switches

Other Material