John Deere 5055E, 5065, 5075E Tractor Repair Service Manual (TM900919) PDF - MJODTM900919.zip
A full technical service and repair manual covering John Deere 5055E, 5065E, and 5075E tractor models built for the North American market, packed with the workshop-level detail needed to maintain, troubleshoot, and rebuild these machines the way a trained technician would.
Inside this John Deere 5055E, 5065E, and 5075E service and repair guide you'll find:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.
tm900919 - 5055E, 5065E And 5075E Tractors RepairTechnical Manual(North America Edition) Technical Manual.pdf
tm900919 - 5055E, 5065E And 5075E Tractors RepairTechnical Manual(North America Edition) Technical Manual.epub
PRODUCT DETAILS:
Total Pages: 827 pages
File Format: PDF/EPUB/MOBI/AZW (PC/Mac/Android/Kindle/iPhone/iPad; bookmarked, ToC, Searchable, Printable)
Language: English
MAIN SECTIONS
Foreword
General Information
Safety
General Specifications (9x3 TSS Transmission)
General Specifications (12x12 PR Transmission)
Fuel and Lubricants
Serial Number Locations
Features and Accessories
Engine Repair
Engine
Cooling System
Fuel, Air Intake and Exhaust Systems
Fuel System
Air Intake and Exhaust System
Speed Control Linkage
Electrical Repair
Battery, Starter and Alternator
Electrical System Components
Wiring Harness
Power Train Repair (12x12 PR Transmission)
Clutch Housing
Clutch Assembly
Transmission
Rear PTO
Differential
Final Drives
Mechanical Front Wheel Drive
Power Train Repair (9x3 TSS Transmission)
Clutch Housing
Clutch Assembly
Transmission
Rear PTO
Differential
Final Drives
Mechanical Front Wheel Drive
Steering and Brake Repair
Steering Repair
Brake Repair
Hydraulic Repair
Hydraulic Pump and Filter
JD Rockshaft
EATON Selective Control Valve (SCV)
Mid Mount Selective Control Valve (SCV)
Miscellaneous Repair
Front Axle
Wheels
3-Point Hitch
Hood
Operator Station Repair (OOS)
Seat and Support
Center Console
Roll-Gard™
Operator Platform
Fenders
Canopy (If Equipped)
Operator Station Repair (Cab)
Seat and Support
Control Console and Panel
Cab Components
Air Conditioning System
Heating System
tm900919 - 5055E, 5065E And 5075E Tractors RepairTechnical Manual(North America Edition)
Table of Contents
Foreword
Section 10: General Information
Group 05: Safety
Recognize Safety Information
Understand Signal Words
Follow Safety Instructions
Handle Fluids Safely—Avoid Fires
Prevent Battery Explosions
Prepare for Emergencies
Prevent Acid Burns
Service Cooling System Safely
Avoid High-Pressure Fluids
Park Machine Safely
Support Machine Properly
Wear Protective Clothing
Work in Clean Area
Service Machines Safely
Work In Ventilated Area
Illuminate Work Area Safely
Replace Safety Signs
Use Proper Lifting Equipment
Service Tires Safely
Avoid Harmful Asbestos Dust
Avoid Heating Near Pressurized Fluid Lines
Remove Paint Before Welding or Heating
Use Proper Tools
Dispose of Waste Properly
Live With Safety
Group 10: General Specifications (9x3 TSS Transmission)
Machine Specifications
Repair Specifications
Ground Speed Estimates — Sync Shuttle Transmission
Service Recommendations for O-Ring Boss Fittings
Service Recommendations for Flat Face O-Ring Seal Fittings
Metric Bolt and Cap Screw Torque Values
Unified Inch Bolt and Cap Screw Torque Values
Glossary of Terms
Group 11: General Specifications (12x12 PR Transmission)
Machine Specifications
Repair Specifications
Ground Speed Estimates — PowrReverser PowrReverser is a trademark of Deere & Company Transmission
Service Recommendations for O-Ring Boss Fittings
Service Recommendations for Flat Face O-Ring Seal Fittings
Metric Bolt and Cap Screw Torque Values
Unified Inch Bolt and Cap Screw Torque Values
Glossary of Terms
Group 15: Fuel and Lubricants
Diesel Fuel
Handling and Storing Diesel Fuel
Lubricity of Diesel Fuel
Testing Diesel Fuel
BioDiesel Fuel
Do Not Use Galvanized Containers
Fill Fuel Tank
Diesel Engine Break-In Oil — Non-Emissions Certified and Certified Tier 1, Tier 2, Tier 3, Stage I, Stage II, and Stage III
Diesel Engine Oil — Interim Tier 4, Final Tier 4, Stage IIIB, and Stage IV
Oil Filters
Diesel Engine Coolant (engine with wet sleeve cylinder liners)
Operating in Warm Temperature Climates
Testing Diesel Engine Coolant
Transmission and Hydraulic Oil
Additional Information About Diesel Engine Coolants and John Deere LIQUID COOLANT CONDITIONER
Use Correct Transmission/Hydraulic Filter Element
MFWD Axle Housing and Wheel Hub Oil
Grease
Mixing of Lubricants
Alternative and Synthetic Lubricants
Lubricant Storage
Group 20: Serial Number Locations
Serial Numbers
Product Identification Number
Record Engine Serial Number
Fuel Injection Pump Serial Number
Alternator Serial Number Location
Power Steering Valve Serial Number Location
Starter Serial Number Location
Transaxle Serial Number Location (12x12 PR Transmission)
Record Mechanical Front Wheel Drive (MFWD) Serial Number
Group 25: Features and Accessories
Features and Accessories
Standard Features
Factory Installed Optional Equipment
Field Installed Optional Kits and Accessories
Section 20: Engine Repair
Group 05: Engine
Service Equipment and Tools
Specifications
John Deere Engine Repair—Use CTM
Remove Engine — Cab
Remove Engine — OOS
Install Engine — Cab
Install Engine — OOS
Group 30: Cooling System
Special or Essential Tools
Specifications
Torques for Hardware
Clean Front Grille, Radiator, Condenser (Sync Shuttle)
Clean Front Grille, Radiator, Condenser, Oil Cooler and Fuel Cooler (PowrReverser PowrReverser is a trademark of Deere & Company )
Remove and Inspect Radiator (OOS)
Remove and Inspect Radiator (Cab)
Water Pump — Exploded View
Install Radiator
Replace Thermostat
Section 30: Fuel, Air Intake and Exhaust Systems
Group 05: Fuel System
Special or Essential Tools
Injection Pump, Nozzle and Governor Repair—Use CTM
Remove, Inspect and Install Fuel Tank (OOS)
Remove, Inspect and Install Fuel Tank (Cab)
Group 10: Air Intake and Exhaust System
Remove, Inspect, and Install Air Cleaner Elements
Check Air Inlet Pipe with Turbocharger
Exhaust Manifold Inspection
Remove Turbocharger
Install Turbocharger
Group 15: Speed Control Linkage
Inspect and Repair Speed Control Linkage (OOS)
Inspect and Repair Speed Control Linkage (Cab)
Section 40: Electrical Repair
Group 05: Battery, Starter and Alternator
Starter Repair—Use CTM
Remove and Install Battery (OOS)
Remove and Install Battery (Cab)
Remove and Install Starter
Replace Alternator/Regulator
Group 10: Electrical System Components
Service Equipment and Tools
Other Material
Replace Air Filter Restriction Sensor
Replace Coolant Temperature Sender
Replace Engine Speed Sensor
Replace Engine Oil Pressure Sensor
Replace Key Switch (OOS)
Replace Key Switch (CAB)
Replace Light Switch
Replace Turn Signal Controller
Replace Instrument Panel (OOS)
Replace Instrument Panel (CAB)
Replace Rear PTO ON/OFF Switch (PR Transmission™)
Replace Clutch Pedal Position Sensor (PR Transmission™)
Remove and Install Rear PTO Switch (TSS Transmission)
Replace Park Position Start Switch
Replace Seat Switch (OOS)
Replace Fuel Level Sender (OOS)
Replace Fuel Level Sender (CAB)
Group 15: Wiring Harness
Special or Essential Tools
Service Parts Kits
Remove Connector Body from Blade Terminals
Replace WEATHER PACK WEATHER PACK is a trademark of Packard Electric. Connector
Install WEATHER PACK WEATHER PACK is a trademark of Packard Electric. Contact
Replace Battery Positive Cable (OOS)
Replace Battery Positive Cable (Cab)
Replace Battery Positive Cable
Replace Hood Wiring Harness
Replace Beacon Lamp Wiring Harness
Replace Engine Wiring Harness (OOS)
Replace Engine Wiring Harness (Cab)
Replace Console Wiring Harness (9x3 TSS Transmission)
Replace Console Wiring Harness—Cab (12x12 PR Transmission™)
Replace Rear Wiring Harness (9x3 TSS Transmission)
Replace Rear Wiring Harness (12x12 PR Transmission™)
Replace 7 Pin Connector Wiring Harness
Section 50: Power Train Repair (12x12 PR Transmission)
Group 05: Clutch Housing
John Deere Transmission Repair — Use CTM
Specifications
Separate Engine from Clutch Housing (PR)
Install Engine to Clutch Housing (PR)
Remove, Inspect, and Repair Clutch Pedal and Linkage (PR)
Group 10: Clutch Assembly
Specifications
John Deere Transmission Repair — Use CTM
Adjust Clutch Pedal and Linkage
Group 15: Transmission
Other Material
Specifications
John Deere Transmission Repair — Use CTM
Inspect and Repair Gear Shift Lever
Inspect and Repair Range Shift Lever
Inspect and Repair Range & Gear Shift Lever
Group 21: Rear PTO
Other Material
Specifications
John Deere Transmission Repair — Use CTM
Group 26: Differential
Essential Tools
Service Equipment and Tools
Other Material
Specifications
Service Parts Kits
John Deere Transmission Repair — Use CTM
Group 30: Final Drives
Service Equipment and Tools
Other Material
Specifications
John Deere Transmission Repair — Use CTM
Group 35: Mechanical Front Wheel Drive
Mechanical Front Wheel Drive – If Equipped—Summary of References
Service Equipment and Tools
Essential Tools
Other Material
Specifications
MFWD Axle Repair — Use CTM
MFWD Dropbox Repair—Use CTM
Remove, Inspect and Install MFWD Drive Shaft(PR)
Remove and Install MFWD Axle Housing Assembly(PR)
Remove, Inspect and Install MFWD Axle Supports (Without Paddy Seal)(PR)
Section 51: Power Train Repair (9x3 TSS Transmission)
Group 05: Clutch Housing
John Deere Transmission Repair — Use CTM
Service Equipment and Tools
Other Material
Essential Tools
Specification
Separate Engine from Clutch Housing (TSS)
Install Engine to Clutch Housing (TSS)
Inspect and Repair Clutch Pedal and Linkage (TSS)
Group 10: Clutch Assembly
Specification
Traction Clutch Finger Adjustment