John Deere 690 692 696 698 Rotary Harvesting Unit 69X Series Workshop Repair Service Manual PDF TM405019 - MJODTM405019.zip

A full service and troubleshooting guide for John Deere Hay and Forage Rotary Harvesting Units, Models 690, 692, 696 and 698 (North American Edition), packed with the complete shop-level detail professionals rely on to service, troubleshoot, fix, and overhaul these machines like trained technicians.

Inside, the John Deere Hay and Forage Rotary Harvesting Units Models 690, 692, 696 & 698 workshop Diagnostic & Repair manual delivers:

* Numbered table of contents easy to use so that you can find the information you need fast.

* Detailed sub-steps expand on repair procedure information

* Numbered instructions guide you through every repair procedure step by step.

* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.

* Notes, cautions and warnings throughout each chapter pinpoint critical information.

* Bold figure number help you quickly match illustrations with instructions.

* Detailed illustrations, drawings and photos guide you through every procedure.

* Enlarged inset helps you identify and examine parts in detail.

TM405019 - John Deere 690, 692, 696, 698 Rotary Harvesting Unit Technical Manual (Diagnosis Operation Test Repair Service).PDF

TM405019 - John Deere 690, 692, 696, 698 Rotary Harvesting Unit Technical Manual (Diagnosis Operation Test Repair Service).epub

Total Pages: 485 pages

File Format: PDF/EPUB/MOBI/AZW (PC/Mac/Android/Kindle/iPhone/iPad; bookmarked, ToC, Searchable, Printable)

Language: English

MAIN SECTIONS

Foreword

Version Date

Safety

Safety Information

General

Identification View and Description

Lubricants, Hydraulic Oil and Coolant

Torques

Capacities

Specifications

Power Train

Gearbox

Main Drive Friction Clutches

Gathering Drum Spur Gear Angle Drive

Feed Drum Spur Gear Angle Drive

Cross Feed Drum Spur Gear Angle Drive

U-Joint Drive Shaft

Hydraulic System

Hydraulic Cylinders

Miscellaneous

Folding Sections

Tilt Frame

Feeding System

Gathering Drums

Rotating Blades

Cross Feed Drums

Feed Drums

TABLE OF CONTENTS....1

Section 05: Safety....11

Group 05: Safety Information....11

Recognize Safety Information....13

”Important” Information....14

“Note” - Information....15

Prevent Machine Runaway....16

Prepare for Emergencies....17

Avoid High-Pressure Fluids....329

Remove Paint Before Welding or Heating....19

Avoid Heating Near Pressurized Fluid Lines....20

Work In Ventilated Area....21

Wear Protective Clothing....22

Practice Safe Maintenance....23

Park Machine Safely....24

Use Proper Lifting Equipment....25

Construct Dealer-Made Tools Safely....26

Support Machine Properly....27

Work in Clean Area....28

Illuminate Work Area Safely....29

Service Machines Safely....30

Use Proper Tools....31

Parking and Leaving the Forage Harvester....32

Replace Safety Signs....33

Decommissioning — Proper Recycling and Disposal of Fluids and Components....34

Live With Safety....35

Safety Measures on Electronic Control Units....36

Section 10: General....37

Group 00: Identification View and Description....37

Identification View and Description, Summary of References....39

Identification View, 69X Series Rotary Harvesting Unit....40

Serial Number Plate, 69X Series Rotary Harvesting Unit....41

Assembly Designations....42

Hanging Points....44

Group 05: Lubricants, Hydraulic Oil and Coolant....37

Lubricants, Grease and Gear Oil, Summary of References....47

Grease....48

Low-Viscosity Grease for Gears....49

Gear Oil for 2-Speed Gear Box (7000 Series Forage Harvesters)....50

Main Drive Friction Clutch Coolant....51

Alternative and Synthetic Lubricants....52

Mixing of Lubricants....53

Lubricant Storage....54

Use Genuine John Deere Parts....55

Group 10: Torques....37

Unified Inch Bolt and Screw Torque Values....59

Metric Bolt and Screw Torque Values....62

Group 15: Capacities....37

Capacities, Summary of References....65

Overview of Transmissions and Oil Levels (Part 1)....66

Overview of Transmissions and Oil Levels (Part 2)....68

Group 20: Specifications....475

Specifications - Summary of References....71

696 Rotary Harvesting Unit....72

698 Rotary Harvesting Unit....73

690 Rotary Harvesting Unit....74

692 Rotary Harvesting Unit....75

Rotary Harvesting Unit - Speeds (7000 Series Forage Harvesters)....76

Rotary Harvesting Unit - Speeds (8000 Series Forage Harvesters)....81

Section 40: Electrical System....82

Group 05: General Information....82

General - Summary of References....84

Wiring Diagram (Rotary Harvesting Units for Series 8000 Forage Harvesters)....85

Group 10: Electric Components....82

Electric Components - Summary of References....88

Electrical Components - Tests (Rotary Harvesting Units for Series 8000 Forage Harvesters)....89

Section 50: Power Train....92

Group 05: 2-Speed Gearbox (7000 Series Forage Harvesters)....92

Gearbox - Summary of References....132

Specifications....475

Other Material....350

Remove Gearbox....135

Disassemble Gearbox....136

Gearbox - Exploded View (Part 1)....115

Gearbox - Exploded View (Part 2)....117

Assemble Gearbox....145

Install Gearbox....149

Group 10: Gearbox (8000 Series Forage Harvesters)....92

Gearbox - Summary of References....132

Gearbox - Specifications....475

Gearbox - Other Material....350

Remove Gearbox....135

Disassemble Gearbox....136

Gearbox - Exploded View....143

Assemble Gearbox....145

Install Gearbox....149

Group 15: Main Drive Friction Clutches....92

Friction Clutches - Summary of References....152

Specifications....475

Essential or Recommended Tools....349

Remove Friction Clutches....155

Repair Friction Clutch....159

Change Coolant....161

Check Friction Clutch Torque....163

Install Friction Clutches....165

Group 20: Gathering Drum Spur Gear Angle Drive....92

Gathering Drum Spur Gear Angle Drive - Summary of References....169

Specifications....475

Essential or Recommended Tools....349

Other Material....350

Gathering Drum Spur Gear Angle Drive Location....173

Remove Gathering Drum Spur Gear Angle Drive....174

Separate Upper Housing Half from Spur Gear Angle Drive....180

Disassemble Upper Half of Spur Gear Angle Drive Housing....182

Check Brake Pack for Signs of Wear....186

Disassemble the Freewheel Unit....187

Disassemble Cam-Type Cut Out Clutch....190

Upper Half of Spur Gear Angle Drive - Exploded View (Part 1)....192

Upper Half of Spur Gear Angle Drive - Exploded View (Part 2)....194

Disassemble Lower Half of Spur Gear Angle Drive Housing....196

Lower Half of Spur Gear Angle Drive - Exploded View....200

Assemble Lower Half of Spur Gear Angle Drive Housing....202

Assemble Cam-Type Cut Out Clutch....205

Assemble the Freewheel Unit....208

Assemble Upper Half of Spur Gear Angle Drive Housing....211

Assemble Spur Gear Angle Drive....213

Install Gathering Drum Spur Gear Angle Drive....215

Group 25: Feed Drum Spur Gear Angle Drive....93

Feed Drum Spur Gear Angle Drive - Summary of References....219

Special Tool (Self-Manufactured)....220

Specifications....475

Other Material....350

Feed Drum Spur Gear Angle Drive Location....223

Remove Feed Drum Spur Gear Angle Drive....224

Separate Feed Drum Spur Gear Angle Drive....230

Disassemble Feed Drum Gear Case....231

Feed Drum Gear Case - Exploded View....237

Assemble Feed Drum Gear Case....239

Disassemble Feed Drum Transmission Case No. 1....244

Feed Drum Transmission Case No. 1 - Exploded View....250

Assemble Feed Drum Transmission Case No. 1....252

Disassemble Feed Drum Transmission Case No. 2....256

Feed Drum Transmission Case No. 2 - Exploded View....263

Assemble Feed Drum Transmission Case No. 2....265

Install Feed Drum Gear Case on Transmission Case....269

Adjust Feed Drum Gear Case No. 1 and Its Transmission Case....270

Adjust Feed Drum Gear Case No. 2 and Its Transmission Case....273

Install Feed Drum Spur Gear Angle Drive....276

Group 30: Cross Feed Drum Spur Gear Angle Drive....94

Cross Feed Drum Spur Gear Angle Drive - Summary of References....282

Specifications....475

Essential or Recommended Tools....349

Other Material....350

Cross Feed Drum Spur Gear Angle Drive Location....286

Remove Cross Feed Drum Spur Gear Angle Drive....287

Disassemble Cross Feed Drum Spur Gear Angle Drive....292

Cross Feed Drum Spur Gear Angle Drive-Exploded View....301

Assemble Cross Feed Drum Spur Gear Angle Drive....303

Adjust Cross Feed Drum Spur Gear Angle Drive....310

Install Cross Feed Drum Spur Gear Angle Drive....313

Group 35: U-Joint Drive Shaft....94

U-Joint Drive Shaft - Summary of References....316

Bearing Extractor....317

Disassemble U-Joint Drive Shaft....318

U-Joint Drive Shaft-Exploded View....320

Assemble U-Joint Drive Shaft....321

Section 70: Hydraulic System....324

Group 05: Hydraulic Cylinders....324

Hydraulic Cylinders - Summary of References....326

Specifications....475

Other Material....350

Avoid High-Pressure Fluids....329

General Repair Information....330

Hydraulic Cylinder Location....331

Remove Hydraulic Cylinders....332

Repair Hydraulic Cylinders....333

Remove Hydraulic Cylinder Check Valve....337

Repair Hydraulic Cylinder Check Valve....339

Check Valve Seat and Raise Valve for Damage....340

Assemble Hydraulic Cylinder Check Valve....341

Install Hydraulic Cylinders....342

Section 80: Miscellaneous....345

Group 05: Folding Sections....345

Folding Sections - Summary of References....347

Specifications....475

Essential or Recommended Tools....349

Other Material....350

Claw Clutches Location....351

Remove and Disassemble the Folding Section Claw Clutch....352

Inner and Outer Folding Section Claw Clutch - Exploded View....354

Assemble and Install the Folding Section Claw Clutch....356

Remove Outer Folding Section Hexagonal Drive Shaft....357

Remove Inner Folding Section Hexagonal Drive Shaft....360

Remove Main Section Hexagonal Drive Shaft....361

Check Hexagonal Drive Shaft....363

Install Inner Folding Section Hexagonal Drive Shaft....364

Install Outer Folding Section Hexagonal Drive Shaft....365

Install Main Section Hexagonal Drive Shaft....367

Adjust Inner Folding Section Latch - 690 and 692 Only....368

Adjust Frame Tube Tension - 692 Only....370

Group 10: Tilt Frame (Optional)....345

Tilt Frame - Summary of References....373

Specifications....475

Remove Tilt Frame....375

Install Tilt Frame....380

Section 100: Feeding System....382

Group 05: Gathering Drums....382

Gathering Drums - Summary of References....384

Specifications....475

Harvesting Unit Gathering Drum Location....386

Remove Outer Gathering Drums....387

Install Outer Gathering Drums....396

Remove Inner Gathering Drums....403

Install Inner Gathering Drums....410

Remove Center Gathering Drums....416

Install Center Gathering Drums....421

Group 10: Rotating Blades....382

Rotating Blades - Summary of References....427

Specifications....475

Remove Rotating Blades....429

Install New Blades Segments....431

Install Rotating Blades....433

Group 15: Cross Feed Drums....382

Cross Feed Drums - Summary of References....474

Specifications....475

Harvesting Unit Cross Feed Drum Location....438

Remove Outer Cross Feed Drums....439

Install Outer Cross Feed Drums....446

Remove Inner Cross Feed Drums....450

Install Inner Cross Feed Drums....458

Remove Center Cross Feed Drums....464

Install Center Cross Feed Drums....469

Group 20: Feed Drums....382

Feed Drums - Summary of References....474

Specifications....475

Remove Feed Drums....476

Install Feed Drums....479

John Deere 690, 692, 696, 698 Rotary Harvesting Unit Diagnosis & Repair Service Manual (TM405019)