John Deere 4630 Self-Propelled Sprayer Diagnostic & Test Service Manual TM106219 PDF - MJODTM106219.zip
A full-coverage technical guide featuring complete electrical wiring schematics for the John Deere 4630 Self-Propelled Sprayers (PIN Prefix 1YH), packed with dealer-level workshop data for upkeep, troubleshooting, and repair just like the pros do.
Inside the John Deere 4630 Self-Propelled Sprayers workshop service & repair manual you'll find:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.
TM106219 - John Deere Self-Propelled Sprayers 4630 Technical Manual (Operation & Test).PDF
TM106219 - John Deere Self-Propelled Sprayers 4630 Technical Manual (Operation & Test).epub
Total Pages: 2,556 pages
File Format: PDF/EPUB/MOBI/AZW (PC/Mac/Android/Kindle/iPhone/iPad; bookmarked, ToC, Searchable, Printable)
Language: English
MAIN SECTIONS
Diagnostic Trouble Codes
BHC - Boom Hydraulics Control Unit
CCU - Chassis Control Unit
ECU - Engine Control Unit
iTC - Integrated Terrain Compensation
SRC - Spray Rate Control Unit
SSU - Steering Control Unit
TEC - Tractor Equipment Control Unit
TEI - Tractor Equipment Interface
Observable Symptoms
Engine
Air Intake and Cooling Systems
Electrical Systems
Power Train Systems
Brake Systems
Hydraulic Systems
Tread Adjust System
Steering Systems
Operator`s Cab System
Solution System
Foam Marker
Automatic Suspension Leveling System
Engine
Air Intake and Cooling Systems
Electrical System
General Information
Component Identification
Calibration Procedures
Caution and Warning Messages
Diagnostic Trouble Codes
Diagnostic Addresses
Component Tests
Agitation System
Air Conditioning and Heating System
Air Intake Heater
Auxiliary Power
Backup Alarm
Boom Fold/Unfold Diagnostics
Boom Leveling
Boom Raise and Lower
Boom Return to Height
CAN Bus
Caution Light
Charging System
Dome Light
Egress Light
Electric Fuel Pump
Electrical Power Supply
Engine Air Filter Restriction Switch
Engine and Fuel Control
Engine Coolant Temperature Sensor
Engine Oil Pressure
Engine Speed Sensor
Foam Marker
Fuel Level Sensor
GreenStar Automatic Steering
GreenStar Display
GreenStar Receiver
Horn
Hydraulic Oil Temperature
Ladder
Lighter
Lights
Multifunction Control Handle
Multifunction Control Handle Position
Operator Presence Switch
Park Brake
Radar
Radio
Seat Adjust
Solution Pressure
Solution Pump
Speed Range
Spray Valve Control
Spray Rate
Starting System
Stop Indicator Light
Throttle
Traction Control
Tread Adjust
Wheel Speed
Wiper
Power Train System
Brake System
Hydraulic System
Tread Adjust System
Steering System
Operator Station
Solution System
Foam Marker System
Air Suspension System
Service Tools
tm106219 - 4630 Self-Propelled Sprayer Diagnosis and Tests
Table of Contents
Foreword
Section 210: General Information
Group 05: Safety
Recognize Safety Information
Understand Signal Words
Perform Service Safely
Wait Before Opening High-Pressure Fuel System
Service Accumulator Systems Safely
Handle Fluids Safely—Avoid Fires
Prevent Battery Explosions
Prepare for Emergencies
Protect Against High Pressure Spray
Prevent Acid Burns
Wear Protective Clothing
Handle Agricultural Chemicals Safely
Service and Operate Chemical Sprayers Safely
Avoid Contact with Agricultural Chemicals
Clean Vehicle of Hazardous Pesticides
Support Machine Properly
Service Machines Safely
Practice Safe Maintenance
Avoid Harmful Asbestos Dust
Work In Ventilated Area
Work in Clean Area
Remove Paint Before Welding or Heating
Avoid Heating Near Pressurized Fluid Lines
Avoid High-Pressure Fluids
Service Tires Safely
Service Cooling System Safely
Illuminate Work Area Safely
Replace Safety Signs
Use Proper Lifting Equipment
Use Proper Tools
Construct Dealer-Made Tools Safely
Decommissioning — Proper Recycling and Disposal of Fluids and Components
Live With Safety
Group 10A: Machine Specifications
Machine Specification
Dimensions
Dimensions—All Machines
Group 10B: Torque Values
Metric Bolt and Screw Torque Values
Unified Inch Bolt and Screw Torque Values
High Pressure Face Seal Torque Chart
SAE Face Seal Fitting Torque Chart—Standard Pressure Applications
Group 20: Identification Number Location
Identification Numbers
Section 211: Diagnostic Trouble Codes
Group 1: BHC — Boom Hydraulics Control Unit
BHC 000158.00 - Switched Supply Voltage High
BHC 000158.01 - Switched Supply Voltage Low
BHC 000237.02 - VIN Security Data Conflict
BHC 000237.14 - VIN Security Not Enabled
BHC 000237.31 - VIN Security Messages Missing
BHC 000628.12 - Programming
BHC 000630.02 - Calibration Fault, Data Invalid
BHC 000639.14 - CAN Error - Limit Exceeded
BHC 001231.14 - CAN 2 Error Limit Exceeded
BHC 002071.09 - ECU Message Missing
BHC 522316.03 - Boom Height Sensor Voltage High
BHC 522316.04 - Boom Height Sensor Voltage Low
BHC 522316.13 - Boom Height Sensor Calibration Fault
BHC 523477.05 - Center Frame Lower Coil Current Below Normal or Open Circuit
BHC 523477.06 - Center Frame Lower Coil Current Above Normal or Short Circuit
BHC 523478.05 - Center Frame Raise Coil Current Below Normal or Open Circuit
BHC 523478.06 - Center Frame Raise Coil Current Above Normal or Short Circuit
BHC 523479.05 - Left Boom Lower Coil Current is Below Normal or Open Circuit
BHC 523479.06 - Left Boom Lower Coil Current is Above Normal or Short Circuit
BHC 523480.05 - Right Boom Lower Coil Current is Below Normal or Open Circuit
BHC 523480.06 - Right Boom Lower Coil Current is Above Normal or Short Circuit
BHC 523481.05 - Left Boom Raise Coil Current is Below Normal or Open Circuit
BHC 523481.06 - Left Boom Raise Coil Current is Above Normal or Short Circuit
BHC 523482.05 - Right Boom Raise Coil Current is Below Normal or Open Circuit
BHC 523482.06 - Right Boom Raise Coil Current is Above Normal or Short Circuit
Group 2: CCU — Chassis Control Unit
CCU 000070.02 - Park Brake Switch Fault
CCU 000096.01 - Fuel Level Low
CCU 000096.05 - Fuel Sensor Circuit Open
CCU 000096.06 - Fuel Sensor Circuit Grounded
CCU 000158.00 - CCU Switched Supply Voltage High
CCU 000158.01 - CCU Switched Supply Voltage Low
CCU 000237.02 - VIN Security Data Conflict
CCU 000237.31 - VIN Security Messages Missing
CCU 000628.12 - CCU Programming
CCU 000630.02 - CCU Calibration Fault, Data Invalid
CCU 001592.02 - Left Rear Wheel Speed Sensor Frequency Invalid
CCU 002000.09 - ECU Message Missing
CCU 002246.09 - Multifunction Control Handle Message Missing
CCU 524224.31 - Key Switch Ignition Input Missing
CCU 524279.31 - Operator Not Seated with Transmission in Neutral
Group 3: ECU — Engine Control Unit
ECU 000091.09 - CAN Throttle Message Error
ECU 000097.03 - Water-in-Fuel Signal Out of Range High
ECU 000097.04 - Water-in-Fuel Signal Out of Range Low
ECU 000097.16 - Water-in-Fuel Detected
ECU 000100.01 - Engine Oil Pressure Signal Extremely Low
ECU 000100.04 - Engine Oil Pressure Signal Out of Range Low
ECU 000100.18 - Engine Oil Pressure Signal Moderately Low
ECU 000100.31 - Oil Pressure is not Zero with Engine Stopped
ECU 000105.00 - Intake Manifold Air Temperature Signal Extremely High
ECU 000105.03 - Intake Manifold Air Temperature Signal Out of Range High
ECU 000105.04 - Intake Manifold Air Temperature Signal Out of Range Low
ECU 000105.15 - Intake Manifold Air Temperature Signal Slightly High
ECU 000105.16 - Intake Manifold Air Temperature Signal Moderately High
ECU 000107.00 - Air Filter Pressure Differential Extremely High
ECU 000108.02 - Barometric Pressure Signal Invalid
ECU 000110.00 - Engine Coolant Temperature Signal Extremely High
ECU 000110.03 - Engine Coolant Temperature Signal Out of Range High
ECU 000110.04 - Engine Coolant Temperature Signal Out of Range Low
ECU 000110.15 - Engine Coolant Temperature Signal Slightly High
ECU 000110.16 - Engine Coolant Temperature Signal Moderately High
ECU 000157.03 - Fuel Rail Pressure Signal Out of Range High
ECU 000157.04 - Fuel Rail Pressure Signal Out of Range Low
ECU 000157.10 - Fuel Rail Pressure Rate of Change Abnormal
ECU 000157.17 - Fuel Rail Pressure Not Developed
ECU 000158.17 - ECU Power Down Error
ECU 000174.00 - Fuel Temperature Signal Extremely High
ECU 000174.03 - Fuel Temperature Signal Out of Range High
ECU 000174.04 - Fuel Temperature Signal Out of Range Low
ECU 000174.16 - Fuel Temperature Signal Moderately High
ECU 000189.00 - Engine Speed Derate Condition Exists
ECU 000190.00 - Engine Speed Extremely High
ECU 000611.03 - Injector Shorted to Power
ECU 000611.04 - Injector Shorted to Ground
ECU 000627.01 - All Electronic Injector Circuits Have High Resistance
ECU 000627.18 - Injector Power Supply Voltage Out of Range Low
ECU 000629.12 - ECU EEPROM Error
ECU 000636.02 - Camshaft Sensor Signal Invalid
ECU 000636.05 - Camshaft Sensor Circuit Has High Resistance
ECU 000636.06 - Camshaft Sensor Circuit Has Low Resistance
ECU 000636.08 - Camshaft Sensor Signal Missing
ECU 000636.10 - Camshaft Signal Rate of Change Abnormal
ECU 000637.02 - Crankshaft Position Sensor Signal Invalid
ECU 000637.05 - Crankshaft Position Sensor Circuit Has High Resistance
ECU 000637.06 - Crankshaft Position Sensor Circuit Has Low Resistance
ECU 000637.07 - Crankshaft Position and Pump Position Signals Out of Sync
ECU 000637.08 - Crankshaft Position Timing Sensor Signal Missing
ECU 000637.10 - Crankshaft Position Signal Rate of Change Abnormal
ECU 000651.02 - Injector Number 1 Part Number Data Invalid
ECU 000651.05 - Injector Number 1 Circuit Has High Resistance
ECU 000651.06 - Injector Number 1 Circuit Has Low Resistance
ECU 000651.07 - Injector Number 1 Not Responding
ECU 000651.13 - Injector Number 1 Calibration Fault
ECU 000652.02 - Injector Number 2 Part Number Data Invalid
ECU 000652.05 - Injector Number 2 Circuit Has High Resistance
ECU 000652.06 - Injector Number 2 Circuit Has Low Resistance
ECU 000652.07 - Injector Number 2 Not Responding
ECU 000652.13 - Injector Number 2 Calibration Fault
ECU 000653.02 - Injector Number 3 Part Number Data Invalid
ECU 000653.05 - Injector Number 3 Circuit Has High Resistance
ECU 000653.06 - Injector Number 3 Circuit Has Low Resistance
ECU 000653.07 - Injector Number 3 Not Responding
ECU 000653.13 - Injector Number 3 Calibration Fault
ECU 000654.02 - Injector Number 4 Part Number Data Invalid
ECU 000654.05 - Injector Number 4 Circuit Has High Resistance
ECU 000654.06 - Injector Number 4 Circuit Has Low Resistance
ECU 000654.07 - Injector Number 4 Not Responding
ECU 000654.13 - Injector Number 4 Calibration Fault
ECU 000655.02 - Injector Number 5 Part Number Data Invalid
ECU 000655.05 - Injector Number 5 Circuit Has High Resistance
ECU 000655.06 - Injector Number 5 Circuit Has Low Resistance
ECU 000655.07 - Injector Number 5 Not Responding
ECU 000655.13 - Injector Number 5 Calibration Fault
ECU 000656.02 - Injector Number 6 Part Number Data Invalid
ECU 000656.05 - Injector Number 6 Circuit Has High Resistance
ECU 000656.06 - Injector Number 6 Circuit Has Low Resistance
ECU 000656.07 - Injector Number 6 Not Responding
ECU 000656.13 - Injector Number 6 Calibration Fault
ECU 000676.03 - Cold Start Aid Signal Received When Not Expected
ECU 000676.05 - Cold Start Aid Circuit Has High Resistance
ECU 001347.03 - High Pressure Fuel Pump Control Valve Signal Out of Range High
ECU 001347.05 - High Pressure Fuel Pump Solenoid Circuit Has High Resistance
ECU 001347.07 - High Pressure Fuel Pump Not Able to Meet Required Rail Pressure
ECU 001569.31 - Engine Power Derate Condition Exists
ECU 001638.00 - Hydraulic Oil Temperature is Very Hot
ECU 001638.03 - Hydraulic Oil Temperature Sensor Voltage Above Normal
ECU 001638.04 - Hydraulic Oil Temperature Sensor Voltage Below Normal
ECU 001638.16 - Hydraulic Oil Temperature is Hot
ECU 003509.03 - Sensor Supply Number 1 Voltage Out of Range High
ECU 003509.04 - Sensor Supply Number 1 Voltage Out of Range Low
ECU 003510.03 - Sensor Supply Number 2 Voltage Out of Range High
ECU 003510.04 - Sensor Supply Number 2 Voltage Out of Range Low
ECU 003511.03 - Sensor Supply Number 3 Voltage Out of Range High
ECU 003511.04 - Sensor Supply Number 3 Voltage Out of Range Low
Group 4: iTC — Integrated Terrain Compensation
iTC 000158.03 - High Switched Voltage
iTC 000158.04 - Low Switched Voltage
iTC 000168.03 - High Unswitched Voltage
iTC 000168.04 - Low Unswitched Voltage
iTC 000232.02 - Corrected GPS Position Not Available