BMW 4-Series F36 Gran Coupe Workshop Repair Manual 418i 420i 428i 430i 435i 440i M4 418d 420d 425d 430d 435d 2013-2020 PDF - MBMW4F36OPES.zip
A full factory-style service and repair guide, complete with electrical wiring diagrams, covering the BMW 4-Series (F36) Gran Coupé lineup: 418i, 420i, 428i, 430i, 435i, 440i, M4, 418d, 420d, 425d, 430d, and 435d. Every technical detail you need to service, troubleshoot, fix, and rebuild these vehicles at a professional mechanic's level is included.
The workshop service and repair manual for the BMW 4-Series (F36) 418i, 420i, 428i, 430i, 435i, 440i, M4, 418d, 420d, 425d, 430d, and 435d Gran Coupé — all variants — contains the following:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.
BMW 4 Series (F36) 418i, 420i, 428i, 430i, 435i, 440i, M4, 418d, 420d, 425d, 430d, 435d Gran Coupé Service Repair Manual 2014-2020.pdf
PRODUCT DETAILS:
Total Pages: 4,577 pages
File Format: PDF (Internal Links, Bookmarked, Table of Contents, Searchable, Printable, high quality)
Language: English
Petrol
Model Years Engine Power Torque
418i 2016–present 1.5 L B38
420i 2014–2016 2.0 L N20
428i 2013–2016 2.0 L N20
430i 2016– 2.0 L B48
435i 2013–2016 3.0 L N55
440i 2016– 3.0 L B58
M4 2013– 3.0 L S55
M4 Comp 2016– 331 kW (450 PS; 444 hp)
M4 CS 2017– 338 kW (453 hp)
M4 GTS 2016 368 kW (493 hp)
Diesel
Model Years Engine Power Torque
418d 2014–2019 2.0 L N47
420d 2013–2015 2.0 L N47
425d 2014–2016 2.0 L N47
430d 2014– 3.0 L N57
435d 2014– 3.0 L N57
00 - MAINTENANCE & GENERAL NOTES....3
0 operating fluid overview....7
0000... Body Check for corrosion (except cavities)....21
0000... Brake lines and connections visual inspection for leaks, damage, attachment and correct position....22
0000... CBS reset....23
0000... Check horn, headlight flashers and hazard warning flashers....27
0000... Check windscreen wash _ wipe system....28
0000... Checking coolant level and concentration, correcting if necessary....29
0000... Checking instrument _ inscription lighting, interior _ luggage compartment _ glove box lights and blower....30
0000... Checking lighting system....31
0000... Checking of road safety (test drive)....32
0000... Information _ warning labels....33
0000... Seat belts Check condition of seat belt strap, check function of automatic reel, seat belt locking reel, seat belt buckle, seat belt clip and, if necessary, seat belt clasp....37
0000... Steering components Check for play, damage and, if nec., tightness....39
0000... Tyres checking and if necessary correcting inflation pressure, checking condition, tread depth and pattern....41
0000... Underbody incl. all visible components Check for damage, correct position, tightness, corrosion....42
0000... Vehicle care measures for inventory vehicles (new and used vehicles) as well as vehicles to be taken off the road that are in the hands of customers....43
0000... When driving on a race track....47
0000... Windscreen washer system checking fluid level, topping up if necessary....53
0000... Work instruction for removing the protective film....54
0000009 Pre-delivery check....56
0000105 Standard scope of service....61
0000602 Service - air filter element....62
0000610 Service engine oil (US version only)....63
0000612 Service - front brakes....66
0000614 Service - rear brakes....68
0000616 Service - microfilter....70
0000618 Service - brake fluid....71
0000622 Service - spark plugs....72
0000624 Service - vehicle check....73
0001... Symbols used and information in repair instructions....76
5.1.1 Axles....81
7.1.1 Installation safety of the seat belts _ seat belt buckles....84
7.1.2 Status of the seat belts _ seat belt buckles....88
7.1.3 Belt force limiter....91
7.1.4 Seat belt tensioner....92
7.1.5 Airbag....93
7.1.6 Supplementary restraint systems (SRS)....96
7.11 Odometer (if present)....97
7.12 Driving dynamics control (Electronic Stability Program, ESP) (if installed _ required)....98
Abbreviations....99
Addition to special tools cabinet All model series....103
Arguments pertaining to engine oil consumption....105
Brake fluid - Operating Fluids Specification....108
Brake fluid service ? Bonnet gas strut check with active pedestrian impact mitigation?(SA8TF)....109
CBS general - Reset is lost....111
Changed emissions test indicator BMW Condition Based Service....112
Discontinuation of Service Booklet for vehicles with Central?Information?Display?(CID)....113
Drawbar load sign omitted All with options 235 and 3AC....115
Emergency Services (BMW _ MINI) from issue September 2009....116
Engine oil - varying colours _ smell after initial filling in the works....117
Engine oil service - countries with higher levels of dust Check the air filter element for contamination....118
Engine oil service _ vehicle check service - procedure for resetting the service interval indicator....119
Extract from BMW Group Standard?GS?90003-2....120
FEB-FEB-NED-TESTMODULE-AKTUELL....122
General and legal information on performing the periodic exhaust-gas (emissions) test in EU countries....123
Handling fault messages _ Check Control messages for Run Flat Indicator?RDC (SA2VB)....129
Handling the acoustic camera....132
IMIB_Next....134
Ignition key data tapping on CBS vehicles....137
Inflation pressure measurement in vehicles with tyre pressure display?RDC?(SA2VB)....143
List of contents....145
M10 and M10 x 1 - maximum tightening torques acc. to BMW GS 90003-2....147
M12 and M12x1.5 - maximum tightening torques acc. to BMW GS 90003-2....148
M14 and M14x1.5 - maximum tightening torques acc. to BMW GS 90003-2....149
M16 and M16x1.5 - maximum tightening torques acc. to BMW GS 90003-2....150
M18 and M18x1.5 - maximum tightening torques acc. to BMW GS 90003-2....151
M4 and M5 - maximum tightening torques acc. to BMW GS 90003-2....152
M6 and M7 - maximum tightening torques acc. to BMW GS 90003-2....153
M8 and M8 x 1 - maximum tightening torques acc. to BMW GS 90003-2....154
Main group 00....155
Maintenance scope F30, F31, F32, F33, F34, F36....156
New Maintenance Records service booklet and maintenance documentation All models....158
Parking brake function check - new procedure in the standard service scope _ rear brake service....160
Service Sheets - Condition-based Service _ Pre-delivery Check (ISTA, ISPA, Commercial Service Data)....162
Service intervals for countries with low fuel grade (SA988 _ SA8KE, SA8KM, SA984, SA8KK, SA8KL, SA8KH, SA8KP)....164
Standard work scope - expansion of work scope (with slide _ tilt sunroof and panorama glass roof)....170
Supplement for target exhaust emissions inspection data of BMW and MINI vehicles from 04 _ 2009. Modified test specifications for petrol lean-mixture engines N43 and N53. Test procedure for hybrid vehicles....172
Test instructions for the exhaust gas test (AU) on BMW vehicles with diesel engines from European emission classification EURO 6....176
Test instructions for the exhaust gas test (AU) on BMW vehicles with petrol engines from European emission classification EURO 6....189
Workshop Equipment - Planning Documentation....202
11 - ENGINE ....203
11 operating fluid overview....208
11. . . . . Equipment recoding special tool number of the transverse member for fixing the engine in the installation location....210
1100 Mounting engine on assembly stand (N55)....212
1100 Overview of tightening torques....214
1100... Engine oil consumption measurement....218
1100... Overview of consumables (Electronic Parts Catalogue)....219
1100... Service - engine oil (N55)....225
1100039 Checking compression of all cylinders (N55)....228
1100050 Removing and installing engine (N55)....232
1100300 Engine oil consumption measurement....238
1100670 Securing engine in installation position....242
1112 Overview of Technical Data....247
1112 Overview of tightening torques....250
1112000 Removing and installing _ sealing cylinder head cover (N55)....264
1112040 Removing and installing all ignition coils and injector wells (N55)....268
1112100 Removing and installing cylinder head (N55)....270
1112101 Replacing cylinder head gasket (N55)....276
1112670 Cleaning intake port with walnut shell granulate (N55)....279
1112719 Resurfacing cylinder head lower face (N55)....285
1112729 Checking cylinder head for water leaks (N55)....287
1113 Overview of tightening torques....289
1113000 Removing and installing, sealing or replacing oil sump (N55)....296
1114010 Replacing sealing cap for vacuum pump (N55)....300
1114015 Removing and installing _ replacing sealing cap for oil pump chain tensioner (N55)....303
1114151 Replacing radial crankshaft seal on transmission side (N55)....306
1121500 Replacing crankshaft (N55)....311
1121505 Seal lower section of crankcase (N55)....321
1121531 Replacing all crankshaft main bearing (N55)....339
1122500 Removing and installing _ replacing flywheel (N55)....345
1123010 Removing and installing _ replacing vibration damper (N55)....348
1124571 Replacing all connecting rod bearing shells (N55)....351
1125530 Removing and installing _ replacing all pistons (N55)....355
1125671 Replacing piston rings on all pistons (N55)....363
1128010 Replacing drive belt for alternator (N55)....366
1128020 Replacing tensioning device for alternator drive belt (N55)....368
1130 Overview of tightening torques....369
1131 Overview of tightening torques....370
1131005 Checking camshaft timing (N55)....382
1131025 Removing and installing _ replacing intake camshaft (N55)....388
1131028 Removing and installing _ replacing exhaust camshaft (N55)....392
1131051 Replacing timing chain (N55)....402
1131090 Installing and removing _ replacing chain tensioner piston (N55)....409
1131505 Adjusting timing of camshaft(s) (N55)....411
1133050 Removing and installing _ replacing all rocker arms (N55)....416
1134552 Removing and installing _ replacing all valves (N55)....419
1134560 Replacing all valve stem seals (N55)....421
1134715 Replacing all valve springs (N55)....423
1136 Overview of tightening torques....427
1136046 Removing and installing or replacing intake and exhaust camshaft adjusters (N55)....431
1136655 Removing and installing _ replacing both solenoid valves (N55)....436
1137 Overview of tightening torques....439
1137... Fault patterns, valve gear (N20 _ 26 _ N55)....442
1137005 Removing and installing _ replacing eccentric shaft (N55)....445
1137010 Removing and installing _ replacing intermediate levers (N55)....448
1137020 Removing and installing _ replacing servomotor for eccentric shaft (N55)....460
1140000 Checking engine oil pressure (N55)....467
1141000 Removing and installing _ replacing oil pump (N55)....472
1141010 Removing and installing or replacing chain module for oil pump _ vacuum pump (N55)....477
1141115 Removing and installing _ replacing hydraulic valve (N55)....485
1142 Overview of tightening torques....487
1142020 Removing and installing _ replacing full-flow oil filter (N55)....500
1142035 Removing and installing _ replacing the thermostat housing N55....503
1151000 Removing and installing _ renewing coolant pump (N55)....505
1153 Overview of tightening torques....509
1153000 Removing and installing _ replacing coolant thermostat (N55)....516
1161050 Removing and installing intake plenum (N55)....519
1161362 Removing and installing _ replacing right charge-air duct (N55)....523
1165 Overview of tightening torques....525
1165020 Removing and installing _ replacing exhaust turbocharger (N55)....538
1165300 Adjusting electrical controller drive (wastegate valve) (N55)....545
1165300 Remove and install or replace the electrical actuator drive for the wastegate....547
1166000 Removing and installing _ replacing vacuum pump (N55)....552
1166521 Checking function of vacuum system (N55)....555
1178510 Replacing oxygen control sensor (N55)....560
1178610 Replacing monitoring sensor (N55)....563
6.1.9 Engine performance....565
9.0 BMW Longlife-17 FE+....566
BMW Quality Longlife-04 All....568
Camshaft....569
Cleaning the cylinder head intake ports and the combustion chamber with the walnut blaster....570
Connecting Rods and Bearings, BMW, N55, B30....571
Connecting Rods and Bearings....572
Coolant pump with drive....574
Crankshaft and Bearings, BMW, N55, B30....576
Crankshaft and Bearings....581
Cylinder Head with Valve Seat Cover, BMW, N55, B30....585
Cylinder head with cylinder head cover....586
Cylinder head with lid, BMW, N55, B30....588
Emissions control, control sensor _ monitoring sensor....589
Emissions-control, Lambda oxygen sensor....591
Engine Block, Cylinder Crankcase, BMW, N55, B30....593
Engine block....594
Engine identification....598
Engine in general, BMW, N55, B30....608
Fan....609
Flywheel....611
Intake camshaft, BMW, N55, B30....613
Intake manifold....614
Leak-testing the air-intake system....616
Main group 11....619
Oil Filter and Lines....620
Oil pump with strainer and motor, BMW, N55, B30....621
Oil pump with strainer and motor....622
Oil sump....624
Oil supply, BMW, N55, B30....626
Pistons with Rings and Pins, BMW, N55, B30....627
Standard screw connection....629
Thermostat and Connections....630
Turbocharger and Control....631
V-ribbed belt with Tension and Deflection Element....632
Vacuum pump, BMW, N55, B30....633
Vacuum pump....634
Vacuum supply All models....635
Valves with Springs, BMW, N55, B30....639
Variable Camshaft Control....640
Variable valve gear....641
Vibration Damper....642
Vibration damper, BMW, N55, B30....643
Workshop equipment sales....644
12 - ENGINE ELECTRICAL SYSTEM....645
12.... Removing and installing _ replacing ignition coil cover (N55)....647
12.... Removing and installing _ replacing rear ignition coil cover (N55)....648
1200... Instructions for removal and replacement of control units....649
1200... Instructions for working on the ignition system....651
1212011 Remove and install _ replace all spark plugs (N55)....653
1213511 Replacing ignition coils (N55)....656
1214521 Replacing crankshaft pulse sensor (N55)....659
1214523 Replacing pulse sensor on intake camshaft (N55)....661
1214524 Replacing pulse sensor on exhaust camshaft (N55)....663
1214550 Replacing control unit (DME) (N55)....665
1214600 Removing _ replacing knock sensors (N55)....668
1214650 Replacing pressure sensor on intake plenum (N55)....670
1214651 Replacing pressure sensor on charge air duct (N55)....672
1214700 Encoding the control unit (DME _ DDE)....674
1214705 Programming the control unit (DME _ DDE)....675
1231020 Removing and installing or replacing alternator (N55)....676
1241020 Removing and installing _ replacing starter motor (N55)....678
1241041 Replacing the engagement solenoid switch....680
1242500 Replacing positive battery cable between starter motor, alternator and positive battery connection point (N55)....682
1242540 Replacing safety battery terminal (SBK)....686
1251001 Replacing wiring harness section for engine (N55)....693
1251100 Replacing wiring harness section for ignition and injectors (N55)....698
1261280 Removing and installing _ replacing oil pressure sensor (N55)....700
1261285 Removing and installing _ renewing oil level sensor for engine oil (N55)....701
Alternator lead....703
Alternator with Drive and Mounting Parts....704
Electronic Shift Units or Control Units....705
Electronics box, wiring harness....706
Oil pressure, oil level indicator....707
Plug connections, terminals, loose components....708
Spark Plugs....709
Starter motor with mounting....710
13 - FUEL PREPARATION & CONTROL....711
1161365 Removing and installing _ replacing left-hand charge air duct (N55 )....713
13 operating fluid overview....717
1331... Notes regarding the fuel pressure test (reference pressure surrounding area)....718
1331029 Check fuel delivery pressure (N20,N26 ,N55 )....720
1331032 Check fuel pressure....723
1351017 Removing and installing _ replacing high pressure pump (Bosch) (N55)....728
1353... Warnings for the removal of injectors?(N55)....732
1353158 Removing and installing _ replacing rail (Bosch high pressure pump) (N55)....735
1353158 Removing and installing _ replacing rail (rail with pressure lines) (N55)....741
1353192 Removing and installing _ replacing a pressure line (N55)....745
1353310 Removing and installing _ replacing an injector (N55)....750
1353332 Removing and installing _ replacing feed line (N55)....761
1353334 Removing and installing _ replacing pressure line (N55)....765
1353596 Replacing high-pressure fuel sensor (N55)....769
1354030 Removing and installing _ sealing throttle body (N55)....772
1362531 Replacing coolant temperature sensor (N55)....774
1362560 Removing and installing _ replacing hot film air mass meter (N55)....776
1371 Overview of tightening torques....777
1371000 Removing and installing _ replacing intake silencer housing (N55)....787
1371170 Removing air duct (N55)....788
1372001 Replacing air filter element (N55)....790
1390500 Replacing tank vent valve (N55)....792
Fuel Injector Nozzles and Lines....794
Fuel Pump with Drive and Pipes....796
Fuel filter....797
Group 13....798
Intake silencer....799
Main group 16....800
Sensors for control unit....801
Throttle valve and operation....802
16 - FUEL SUPPLY....803