John Deere 180GLC Excavator 1FF180GX Diagnostic & Tests Technical Manual (TM12336) PDF - MJODTM12336.zip
A full Diagnostic and Testing service guide, complete with electrical schematics, for the John Deere 180GLC Excavator — packed with repair-shop details that let you maintain, troubleshoot, and overhaul the machine just like a trained technician would.
Covered inside this John Deere 180GLC Excavator Diagnosis & Tests service manual are the following sections:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.
tm12336 - John Deere 180GLC Excavator Technical Manual - Operation & Test.pdf
tm12338 - John Deere Excavadora 180GLC.pdf
tm12337 - John Deere Excavatrice 180GLC.pdf
PRODUCT DETAILS:
Total Pages: 1,394 pages
File Format: PDF/EPUB/MOBI/AZW (PC/Mac/Android/Kindle/iPhone/iPad; bookmarked, ToC, Searchable, Printable)
Language: English Spanish French
Models: John Deere - Excavator - 1FF180GX__E020001 (iT4/S3B)
TABLE OF CONTENTS...1
Section 9000: General Information...24
Group 01: Safety...24
Recognize Safety Information...27
Follow Safety Instructions...28
Operate Only If Qualified...29
Wear Protective Equipment...30
Avoid Unauthorized Machine Modifications...31
Control Pattern Selector—If Equipped...32
Add Cab Guarding for Special Uses...33
Inspect Machine...34
Stay Clear of Moving Parts...35
Avoid High-Pressure Fluids...36
Avoid High-Pressure Oils...37
Work In Ventilated Area...38
Prevent Fires...39
Prevent Battery Explosions...40
Handle Chemical Products Safely...41
Decommissioning — Proper Recycling and Disposal of Fluids and Components...42
Exhaust Filter Ash Handling and Disposal...43
Prepare for Emergencies...44
Clean Debris from Machine...45
Use Steps and Handholds Correctly...46
Start Only From Operator's Seat...47
Use and Maintain Seat Belt...48
Prevent Unintended Machine Movement...49
Avoid Work Site Hazards...50
Keep Riders Off Machine...52
Avoid Backover Accidents...53
Inspect and Maintain ROPS...54
Avoid Machine Tip Over...55
Use Special Care When Lifting Objects...57
Add and Operate Attachments Safely...58
Park and Prepare for Service Safely...59
Service Cooling System Safely...60
Remove Paint Before Welding or Heating...61
Make Welding Repairs Safely...62
Drive Metal Pins Safely...63
Clean Exhaust Filter Safely...64
Section 9001: Diagnostics...67
Group 10: Main Controller (MCZ) Diagnostic Trouble Codes...73
Main Controller (MCZ) Diagnostic Trouble Codes...73
Controller Area Network 0 (CAN 0) Circuit Diagnostics...74
Controller Area Network 1 (CAN 1) Circuit Diagnostics...91
Interface Controller Area Network (N-CAN) Diagnostics...109
Engine Controller Area Network (Engine CAN) Diagnostics...119
011000.02 - Abnormal EEPROM...67
011001.02 - Abnormal RAM...67
011002.02 - Abnormal A/D Converter...67
011003.03 - Abnormal Sensor Voltage...67
011006.02 - Engine Controller Communication Error...67
011007.02 - (CAN 0) Data Converter Communication Error 1...67
011008.02 - (CAN 1) Data Converter Communication Error 2...67
011009.02 - (CAN 0) Monitor Controller Communication Error 1...67
011010.02 - (CAN 1) Monitor Controller Communication Error 2...67
011100.02 - Abnormal Engine Speed...67
011101.03 - Engine Control Dial Sensor Circuit High Input...67
011101.04 - Engine Control Dial Sensor Circuit Low Input...67
011200.03 - Pump 1 Delivery Pressure Sensor Circuit High Input...67
011200.04 - Pump 1 Delivery Pressure Sensor Circuit Low Input...67
011202.03 - Pump 2 Delivery Pressure Sensor Circuit High Input...67
011202.04 - Pump 2 Delivery Pressure Sensor Circuit Low Input...67
011206.03 - Pump 1 Flow Control Pressure Sensor Circuit High Input...67
011206.04 - Pump 1 Flow Control Pressure Sensor Circuit Low Input...67
011208.03 - Pump 2 Flow Control Pressure Sensor Circuit High Input...67
011208.04 - Pump 2 Flow Control Pressure Sensor Circuit Low Input...67
011301.03 - Swing Pilot Pressure Sensor Circuit High Input...67
011301.04 - Swing Pilot Pressure Sensor Circuit Low Input...67
011302.03 - Boom Up Pilot Pressure Sensor Circuit High Input...67
011302.04 - Boom Up Pilot Pressure Sensor Circuit Low Input...67
011303.03 - Arm In Pilot Pressure Sensor Circuit High Input...67
011303.04 - Arm In Pilot Pressure Sensor Circuit Low Input...67
011304.03 - Travel Pilot Pressure Sensor Circuit High Input...68
011304.04 - Travel Pilot Pressure Sensor Circuit Low Input...68
011307.03 - Front Attachment Pilot Pressure Sensor Circuit High Input...68
011307.04 - Front Attachment Pilot Pressure Sensor Circuit Low Input...68
011400.02 - Pump 2 Flow Rate Limit Solenoid Valve Abnormal Feedback...68
011400.03 - Pump 2 Flow Rate Limit Solenoid Valve Feedback High Current...68
011400.04 - Pump 2 Flow Rate Limit Solenoid Valve Feedback Low Current...68
011401.02 - Torque Control Solenoid Valve Abnormal Feedback...68
011401.03 - Torque Control Solenoid Valve Feedback High Current...68
011401.04 - Torque Control Solenoid Valve Feedback Low Current...68
011402.02 - 3-Spool Solenoid Valve Unit (SF) Abnormal Feedback...68
011402.03 - 3-Spool Solenoid Valve Unit (SF) Feedback High Input...68
011402.04 - 3-Spool Solenoid Valve Unit (SF) Feedback Low Input...68
011403.02 - 3-Spool Solenoid Valve Unit (SC) Abnormal Feedback...68
011403.03 - 3-Spool Solenoid Valve Unit (SC) Feedback High Input...68
011403.04 - 3-Spool Solenoid Valve Unit (SC) Feedback Low Input...68
011407.02 - 3-Spool Solenoid Valve Unit (SG) Abnormal Feedback...68
011407.03 - 3-Spool Solenoid Valve Unit (SG) Feedback High Input...68
011407.04 - 3-Spool Solenoid Valve Unit (SG) Feedback Low Input...68
011408.02 - 2-Spool Solenoid Valve Unit (SJ) Abnormal Feedback...68
011408.03 - 2-Spool Solenoid Valve Unit (SJ) Feedback High Input...68
011408.04 - 2-Spool Solenoid Valve Unit (SJ) Feedback Low Input...68
011409.02 - 2-Spool Solenoid Valve Unit (SZ) Abnormal Feedback...68
011409.03 - 2-Spool Solenoid Valve Unit (SZ) Feedback High Input...68
011409.04 - 2-Spool Solenoid Valve Unit (SZ) Feedback Low Input...68
011434.02 - Attachment Relief 1 (Upper) Proportional Solenoid Valve Abnormal Feedback...68
011434.03 - Attachment Relief 1 (Upper) Proportional Solenoid Valve Feedback High Current...68
011434.04 - Attachment Relief 1 (Upper) Proportional Solenoid Valve Feedback Low Current...68
011435.02 - Attachment Relief 2 (Lower) Proportional Solenoid Valve Abnormal Feedback...68
011435.03 - Attachment Relief 2 (Lower) Proportional Solenoid Valve Feedback High Current...68
011435.04 - Attachment Relief 2 (Lower) Proportional Solenoid Valve Feedback Low Current...68
011436.02 - Breaker Relief Proportional Solenoid Valve Abnormal Feedback...68
011436.03 - Breaker Relief Proportional Solenoid Valve Feedback High Current...68
011436.04 - Breaker Relief Proportional Solenoid Valve Feedback Low Current...69
011457.02 - 2-Speed Activation Solenoid Disconnected or Not Present...69
011458.02 - Selector Valve Solenoid Valve Disconnected or Not Present...69
011459.02 - Idle Stop Relay Circuit Malfunction...69
011810.03 - Electrical Lever Control Pressure 1 Sensor High Input...69
011810.04 - Electrical Lever Control Pressure 1 Sensor Low Input...69
011901.03 - Hydraulic Oil Temperature Sensor Circuit High Input...69
011901.04 - Hydraulic Oil Temperature Sensor Circuit Low Input...69
020010.02 - Abnormal Exhaust Filter...839
020012.02 - Line Filter Restriction Alarm...69
Group 20: Engine Control Unit (ECU) Diagnostic Trouble Codes...306
Engine Control Unit (ECU) Diagnostic Trouble Codes...306
000111.07 - Coolant Level Low—Moderately Severe Level...69
000111.17 - Coolant Level Low—Most Severe Level...69
000158.01 - Battery Voltage Low...69
000647.05 - Variable Speed Fan Solenoid Open Circuit...69
000647.06 - Variable Speed Fan Solenoid Short Circuit...69
000647.16 - Reversing Fan Switch Active Too Long...69
000676.05 - Glow Plug Relay Low Current...69
000676.06 - Glow Plug Relay High Current...69
000676.14 - Glow Plug Relay Output Low When Relay Active...69
000676.31 - Glow Plug Relay Output High When Relay Not Active...69
000898.09 - Requested Speed/Speed Limit...69
001638.09 - Hydraulic Temperature...69
001639.00 - Fan Speed High—Most Severe Level...69
001639.01 - Fan Speed Low—Most Severe Level...69
001639.18 - Fan Speed Low—Moderately Severe Level...69
003701.14 - Exhaust Filter Cleaning Not Required...69
005484.05 - Reversing Fan Solenoid Open Circuit...69
005484.06 - Reversing Fan Solenoid Short Circuit...69
Group 30: Monitor Controller (DSZ) Diagnostic Trouble Codes...341
Monitor Controller (DSZ) Diagnostic Trouble Codes...341
013002.02 - ECU Communication Error...69
013003.02 - Main Controller (MCZ) Communication Error 1...70
013004.02 - Main Controller (MCZ) Communication Error 2...70
013005.02 - Monitor Controller (DSZ) Communication Error 1...70
013006.02 - Monitor Controller (DSZ) Communication Error 2...70
013007.02 - Machine Controller (BCZ) Communication Error...70
020113.02 - System Error Alarm...70
Group 40: Information Controller (ICZ) Diagnostic Trouble Codes...350
Information Controller (ICZ) Diagnostic Trouble Codes...350
013303.02 - Abnormal Monitor Internal Temperature Sensor...70
013304.02 - Alternator Alarm...70
013310.03 - Shorted Circuit in Coolant Temperature Sensor...70
013311.03 - Fuel Level Sensor Open Circuit...70
013311.04 - Fuel Level Sensor Shorted Circuit...70
013334.02 - Radiator Coolant Error...70
014001.02 - Flash Memory Read/Write Error...70
014002.02 - External RAM Read/Write Error...70
014003.02 - Abnormal EEPROM...70
014006.02 - Communication Terminal:Communication Error...70
014008.02 - Abnormal Internal RAM...70
014021.02 - Communication Terminal Security Error...70
014022.02 - SIM Card Error...70
014023.02 - Security Error...70
020100.02 - Overheat Alarm...70
020101.02 - Engine Warning Alarm...70
020102.02 - Engine Oil Pressure Alarm...70
020105.02 - Hydraulic Oil Filter Restriction Alarm...70
020106.02 - Air Cleaner Restriction Alarm...70
020107.02 - Water Separator Alarm...70
020109.02 - Pilot Control Shut-Off Lever Alarm...70
020110.02 - Fuel Filter Restriction Alarm...70
020114.02 - Overheat Alarm...70
020133.02 - Crane Function Alarm...70
020137.02 - Exhaust Filter Alarm...70
020141.02 - Exhaust Temperature Alarm...71
020142.02 - Intake Air Temperature Alarm...71
020145.02 - Boost Temperature Increase Alarm...71
020146.02 - Fuel Temperature Increase Alarm...71
020149.02 - EGR Gas Temperature Alarm...71
Group 50: Air Conditioner Controller (ACF) Diagnostic Trouble Codes...389
Air Conditioner Controller (ACF) Diagnostic Trouble Codes...389
11 - Open Circuit in Air Recirculation Sensor...71
12 - Short-Circuited Air Recirculation Sensor...71
13 - Open Circuit in Ambient Air Temperature Sensor...71
14 - Short-Circuited Ambient Air Temperature Sensor...71
18 - Short-Circuited Solar Radiation Sensor...71
21 - Open Circuit in Air Conditioner Freeze Control Switch...71
22 - Short-Circuited Air Conditioner Freeze Control Switch...71
43 - Abnormal Air Conditioner and Heater Blower Port Change Servomotor...71
44 - Abnormal Air Conditioner and Heater Mixer Servomotor...71
91 - Communication Error...71
92 - CAN Bus Off Error...71
Section 9005: Operational Checkout Procedure...416
Group 10: Operational Checkout Procedure...416
Operational Checkout...483
Section 9010: Engine...549
Group 05: Theory of Operation...830
Engine Identification...553
John Deere Engine...573
Engine Fuel System Component Location...557
Engine Cooling System Component Location...558
Cold Weather Starting Aid...559
Engine Speed Control System Operation...830
Group 15: Diagnostic Information...549
John Deere Engine...573
Group 20: Adjustments...549
John Deere Engine...573
Group 25: Tests...549
John Deere Engine...573
Radiator Temperature Differential Check...574
Section 9015: Electrical System...577
Group 05: System Information...577
Electrical Diagram Information...590
Group 10: System Diagrams...577
Explanation of Wire Markings...599
Fuse and Relay Specifications...600
System Functional Schematic, Component Location, and Wiring Diagram Master Legend...609
System Functional Schematic...618
Cab Harness (W1) Component Location...639
Cab Harness (W1) Wiring Diagram...646
Machine Harness (W2) Component Location...655
Machine Harness (W2) Wiring Diagram...657
Monitor Harness (W3) Component Location...659
Monitor Harness (W3) Wiring Diagram...660
Engine Harness (W4) Component Location...662
Engine Harness (W4) Wiring Diagram...665
Engine Interface Harness (W5) Component Location...668
Engine Interface Harness (W5) Wiring Diagram...670
Pump Harness (W8) Component Location...672
Pump Harness (W8) Wiring Diagram...673
Exhaust Filter Parked Cleaning Switch Harness (W9) Component Location...675
Exhaust Filter Parked Cleaning Switch Harness (W9) Wiring Diagram...676
Service ADVISOR™ Remote (SAR) Switch Harness (W10) Component Location...677
Service ADVISOR™ Remote (SAR) Switch Harness (W10) Wiring Diagram...678
Pilot Shutoff Switch Harness (W11) Component Location...680
Pilot Shutoff Switch Harness (W11) Wiring Diagram...681
Service ADVISOR™ Remote (SAR) Switch Resistor Harness (W12) Component Location...682
Service ADVISOR™ Remote (SAR) Switch Resistor Harness (W12) Wiring Diagram (S.N. 020443— )...683
Auxiliary Fuse Box Harness (W13) Component Location...684
Auxiliary Fuse Box Harness (W13) Wiring Diagram...685
Heated Air Seat Harness (W14) Component Location...687
Heated Air Seat Harness (W14) Wiring Diagram...688
Multi-Function Pilot Control Lever Harness (W15) Component Location...689
Multi-Function Pilot Control Lever Harness (W15) Wiring Diagram...691
Travel Alarm Cancel Switch Harness (W16) Component Location...692
Travel Alarm Cancel Switch Harness (W16) Wiring Diagram...693
Attachment Harness (W17) Component Location...694
Attachment Harness (W17) Wiring Diagram...696
Rear Camera Harness (W19) Component Location...697
Rear Camera Harness (W19) Wiring Diagram...698
Pilot Shutoff Valve Harness (W21) Component Location...699
Pilot Shutoff Valve Harness (W21) Wiring Diagram...700
Auxiliary 3-Button Cancel Switch Harness (W22) Component Location...701
Auxiliary 3-Button Cancel Switch Harness (W22) Wiring Diagram...702
Reversing Fan Switch Harness (W23) Component Location...703
Reversing Fan Switch Harness (W23) Wiring Diagram...704
Seat Heater Switch Harness (W24) Component Location...705
Seat Heater Switch Harness (W24) Wiring Diagram...706
Travel Alarm Harness (W26) Component Location...707
Travel Alarm Harness (W26) Wiring Diagram...708
Starter Harness (W27) Component Location...709
Starter Harness (W27) Wiring Diagram...710
Starter Switch Harness (W29) Component Location...712
Starter Switch Harness (W29) Wiring Diagram...713
2-Speed Harness (W32) Component Location...714
2-Speed Harness (W32) Wiring Diagram...715
Fuel Injector Harness (W38) Component Location...716
Fuel Injector Harness (W38) Wiring Diagram...717
Glow Plug Harness (W40) Component Location...718
Glow Plug Harness (W40) Wiring Diagram...720
Heater and Air Conditioner Harness (W41) Component Location...721
Heater and Air Conditioner Harness (W41) Wiring Diagram...722
Heater and Air Conditioner Relay Harness (W51) Component Location...723
Heater and Air Conditioner Relay Harness (W51) Wiring Diagram...724
Auxiliary Solenoid Harness (W61) Component Location...726
Auxiliary Solenoid Harness (W61) Wiring Diagram...728
Satellite (SAT) Harness (W6003) Component Location...730
Satellite (SAT) Harness (W6003) Wiring Diagram...731
Group 15: Sub-System Diagnostics...579
Controller Area Network (CAN) Theory of Operation...830
Starting and Charging Circuit Theory of Operation...830
Monitor Controller (DSZ) Circuit Theory of Operation...830
Engine Control Unit (ECU) Circuit Theory of Operation...830
Exhaust Aftertreatment Circuit Theory of Operation...830
Main Controller (MCZ) Circuit Theory of Operation...830