John Deere 1023E 1026R Compact Utility Tractor Workshop Repair Service Manual TM109719 PDF - MJODTM109719.zip
A full-service diagnostic, operation, testing, and repair manual featuring electrical wiring schematics for the John Deere 1023E & 1026R Compact Utility Tractors (Worldwide edition), offering workshop-level guidance so you can maintain, troubleshoot, and service your machine just like a professional technician.
Inside the John Deere 1023E & 1026R Worldwide Compact Utility Tractors diagnostic and repair workshop manual, you'll find:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.
tm109719 - 1023E and 1026R Compact Utility Tractor Technical Manual.pdf
tm109719 - 1023E and 1026R Compact Utility Tractor Technical Manual.epub
Total Pages: 1,056 pages
File Format: PDF/EPUB/MOBI/AZW (PC/Mac/Android/Kindle/iPhone/iPad; bookmarked, ToC, Searchable, Printable)
Language: English
MAIN SECTIONS
Foreword
General Information
Safety
General Specifications
Fuel and Lubricants
Serial Number Locations
Features and Accessories
Engine Repair
Engine
Cooling System
Fuel and Air Repair
Fuel System
Air Intake and Exhaust Systems
Speed Control Linkage
Electrical Repair
Battery, Starter and Alternator
Electrical System Components
Wiring Harness
Power Train Repair
Transmission
Rear PTO Driveshaft
Differential
Final Drives
Mechanical Front Wheel Drive
Steering and Brake Repair
Steering Repair
Brake Repair
Hydraulics Repair
Hydraulic Pump and Filter
Rockshaft
Selective Control Valve
Miscellaneous Repair
Wheels
3-Point Hitch
Hood
Mid-Mount Lift
Operator`s Station Repair
Seat and Support
ROLL-GARD
Operator Platform
Fenders
Operational Checkout Procedures
Operational Checkout Procedures
Engine Operation, Tests, and Adjustments
Component Location
Theory of Operation
Diagnosis, Tests, and Adjustments
Fuel and Air Operation, Tests, and Adjustments
Component Location
Theory of Operation
Diagnosis, Test and Adjustments
Electrical System Operation, Tests, and Adjustments
Component Location
Theory of Operation
Diagnosis, Test and Adjustments
Wiring Schematics
Connector Information
Power Train Operation, Tests, and Adjustments
Component Location
Theory of Operation
Diagnosis, Test and Adjustments
Steering and Brake Operation, Tests, and Adjustments
Component Location
Theory of Operation
Diagnosis, Test and Adjustments
Hydraulic System Operation, Tests, and Adjustments
Component Location
Theory of Operation
Diagnosis
Hydraulic Tests
Adjustments
Hydraulic Schematics
Service Tools
Dealer Fabricated Tools
Service Tools and Kits
tm109719 - 1023E and 1026R Compact Utility Tractor
Table of Contents
Foreword
Section 10: General Information
Group 05: Safety
Recognize Safety Information
Handle Fuel Safely—Avoid Fires
Prevent Battery Explosions
Prepare for Emergencies
Prevent Acid Burns
Service and Operate Chemical Sprayers Safely
Handle Chemical Products Safely
Avoid High-Pressure Fluids
Park Machine Safely
Support Machine Properly
Wear Protective Clothing
Work in Clean Area
Service Machines Safely
Work In Ventilated Area
Illuminate Work Area Safely
Replace Safety Signs
Use Proper Lifting Equipment
Remove Paint Before Welding or Heating
Avoid Heating Near Pressurized Fluid Lines
Keep ROPS Installed Properly
Service Tires Safely
Avoid Harmful Asbestos Dust
Practice Safe Maintenance
Use Proper Tools
Dispose of Waste Properly
Prevent Machine Runaway
Handle Starting Fluid Safely
Service Cooling System Safely
Stay Clear of Rotating Drivelines
Protect Against High Pressure Spray
Construct Dealer-Made Tools Safely
Clean Vehicle of Hazardous Pesticides
Servicing Electronic Control Units
Welding Near Electronic Control Units
Keep Electronic Control Unit Connectors Clean
Live With Safety
Group 10: General Specifications
Machine Specifications 1023E, and 1026R
Service Recommendations for O-Ring Boss Fittings
Service Recommendations For Flat Face O-Ring Seal Fittings
Metric Cap Screw Torque Values—Grade 7
Metric Bolt and Screw Torque Values
Unified Inch Bolt and Screw Torque Values
Group 15: Fuel and Lubricants
Diesel Fuel
Handling and Storing Diesel Fuel
Do Not Use Galvanized Containers
Lubricity of Diesel Fuel
Testing Diesel Fuel
Biodiesel Fuel
Filling Fuel Tank
Diesel Engine Break-In Oil
Diesel Engine Oil
Oil Filters
Heavy Duty Diesel Engine Coolant
Operating in Warm Temperature Climates
Additional Information About Diesel Engine Coolants and John Deere LIQUID COOLANT CONDITIONER
Testing Diesel Engine Coolant
Transmission and Hydraulic Oil
Use Correct Transmission/Hydraulic Filter Element
MFWD Axle Housing and Wheel Hub Oil
Grease
Grease (Specific Application)
Mixing of Lubricants
Alternative and Synthetic Lubricants
Lubricant Storage
Group 20: Serial Number Locations
Serial Numbers
Product Identification Number Location
Engine Serial Number Location
Group 25: Features and Accessories
Features and Accessories
Section 20: Engine Repair
Group 05: Engine
Summary of References
Specifications
Other Material
Service Equipment and Tools
Essential or Recommended Tools
Remove Engine
Install Engine
Remove and Install Valve Cover
Remove and Install Rocker Arm Assembly and Push Rods
Disassemble, Inspect, and Assemble Rocker Arm Assembly and Push Rods
Remove and Install Exhaust Manifold
Remove and Install Cylinder Head
Disassemble and Assemble Cylinder Head
Recondition Cylinder Head
Replace Crankshaft Rear Oil Seal: 3TNM72
Replace Crankshaft Rear Oil Seal: 3TNV76
Remove and Install Crankshaft Rear Oil Seal Case: 3TNV76
Replace Crankshaft Front Oil Seal
Remove and Install Timing Gear Cover
Remove, Inspect, and Install Idler Gear
Remove, Inspect, and Install Camshaft Followers
Remove and Install Camshaft
Inspect Camshaft, Gear, Bushing and Bores
Remove and Install Oil Pan and Strainer: 3TNM72
Remove and Install Oil Pan and Strainer: 3TNV76
Check Connecting Rod Side Play
Check Crankshaft End Play
Check Connecting Rod Bearing Clearance
Check Crankshaft Main Bearing Clearance
Remove Piston and Connecting Rod
Install Piston and Connecting Rod
Disassemble and Inspect Piston and Connecting Rod
Assemble Piston and Connecting Rod
Inspect Cylinder Bore
Rebore Cylinder
Remove Crankshaft and Main Bearings: 3TNM72
Install Crankshaft and Main Bearings: 3TNM72
Remove Crankshaft and Main Bearings: 3TNV76
Install Crankshaft and Main Bearings: 3TNV76
Remove and Install Flywheel
Remove and Install Engine Back Plate
Inspect Oil Pump: 3TNM72
Inspect Oil Pump: 3TNV76
Group 10: Cooling System
Summary of References
Specifications
Remove and Install Fan and Alternator Belt
Remove and Install Radiator
Remove and Install Water Pump
Remove and Install Thermostat
Remove and Install Coolant Temperature Sensor
Install Block Heater: 3TNM72
Install Block Heater: 3TNV76
Section 30: Fuel and Air Repair
Group 05: Fuel System
Summary of References
Specifications
Other Material
Service Equipment and Tools
Bleed Fuel System
Remove and Install Fuel Transfer Pump
Remove and Install Fuel Injection Nozzle
Clean and Inspect Fuel Injection Nozzle
Remove Fuel Injection Pump: 3TNM72
Install Fuel Injection Pump: 3TNM72
Remove Fuel Injection Pump: 3TNV76
Install Fuel Injection Pump: 3TNV76
Remove and Install Fuel Shutoff Solenoid
Remove and Install Fuel Filter Assembly
Disassemble and Assemble Fuel Filter and Water Separator
Remove and Install Inline Fuel Filter
Group 10: Air Intake and Exhaust Systems
Summary of References
Remove and Install Muffler
Group 15: Speed Control Linkage
Summary of References
Replace Throttle Cable
Section 40: Electrical Repair
Group 05: Battery, Starter and Alternator
Summary of References
Specifications
Essential or Recommended Tools
Remove and Install Battery
Remove and Install Starting Motor
Remove and Install Alternator
Disassemble and Inspect Alternator
Assemble Alternator
Group 10: Electrical System Components
Summary of References
Electrical System Components (S.N. —209999)
Electrical System Components (S.N 210000— )
Electrical Components - EEC (S.N. —209999)
Electrical Components - EEC (S.N. 210000— )
Group 15: Wiring Harness
Summary of References
1023E Wiring Harness (S.N. —209999)
1023E Wiring Harness (S.N. 210000— )
1026R Wiring Harness (S.N. —209999)
1026R Wiring Harness (S.N. 210000— )
1026R EEC Wiring Harness (S.N. —209999)
1026R EEC Wiring Harness (S.N. 210000— )
Section 50: Power Train Repair
Group 15: Transmission
Summary of References
Specifications
Other Material
Remove Transmission
Install Transmission
Remove and Install Hydrostatic Drive
Disassemble and Inspect Hydrostatic Drive
Assemble Hydrostatic Drive
Remove and Install Range Transmission
Group 20: Rear PTO Driveshaft
Summary of References
Specifications
Other Material
Essential or Recommended Tools
Remove PTO Clutch
Disassemble and Inspect PTO Clutch
Assemble PTO Clutch
Install PTO Clutch
Remove and Inspect Rear PTO Driveshaft and Gears
Install Rear PTO Driveshaft and Gears
Remove and Inspect Mid PTO Driveshaft and Gears
Install Mid PTO Driveshaft and Gears
Group 25: Differential
Summary of References
Specifications
Other Material
Remove and Install Differential