John Deere 550 554 5055B 600 604 650 654 700 704 550-1 554-1 600-1 604-1 650-1 654-1 700-1 704-1 Repair Manual (TM701619) - MJODTM701619.zip
A full diagnostic and repair technical guide, complete with electrical wiring schematics, covering John Deere 2WD and MFWD China Tractors in the 550, 554, 5055B, 600, 604, 650, 654, 700, 704, 550-1, 554-1, 600-1, 604-1, 650-1, 654-1, 700-1 and 704-1 ranges — packed with workshop data so you can maintain, troubleshoot, and overhaul these machines to the same standard as trained service technicians.
Contained within this John Deere 550, 554, 5055B, 600, 604, 650, 654, 700, 704 workshop operation, test, and service repair manual you will find:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.
tm701619 - 550, 554, 5055B, 600, 604, 650, 654, 700,704, 550-1, 554-1, 600-1, 604-1, 650-1,654-1, 700-1 and 704-1 Tractors Technical Manual.pdf
tm701619 - 550, 554, 5055B, 600, 604, 650, 654, 700,704, 550-1, 554-1, 600-1, 604-1, 650-1,654-1, 700-1 and 704-1 Tractors Technical Manual.epub
Total Pages: 1,410 pages
File Format: PDF/EPUB/MOBI/AZW (PC/Mac/Android/Kindle/iPhone/iPad; bookmarked, ToC, Searchable, Printable)
Language: English
MAIN SECTIONS
Foreword
General Information
Safety
Specifications
Fuel and Lubricants
Serial Number Locations
Drain Oil and Water Before Servicing
Engine
Engine
Cooling System
Fuel and Air
Speed Control Linkage
Fuel System
Air Intake System
Electrical System
Battery, Starter and Alternator
Electrical System Components
Wiring Harness
Fuses And Relays
Wiring Diagram
Power Train
Towing
Component Removal
PTO
Clutch
Clutch Housing
Transaxle
Differential
Final Drives
MFWD Drop Gearbox
Front Axle-MFWD
Front Axle-2WD
Steering and Brakes
Steering Repair
Brake Repair
Air Brake
Hydraulics
Hydraulic Pump, Filter and Lines
Rockshaft
Drawbar
Miscellaneous
Hood and Shields
3-Point Hitch
Wheels
Front Support
Cab Operator Station
Removal and Installation of Components (CAB)
Removal and Installation of Components (OOS)
Seat
SPECIAL TOOLS (Dealer-Fabricated)
DEALER-FABRICATED TOOLS
Operational Checkout Procedures
Operational Checkout Procedures
Engine Operation Theory, Test and Adjust
Component Locations
Theory of Operation
Diagnose, Test, and Adjust
Fuel and Air System Operation Theory, Test, and Adjustment
Component Locations
Theory of Operation
Diagnose, Test, and Adjustments
Operational principles, test and adjustment of electrical system
Component locations
Operational principles
Diagnose, test and adjust
Wiring Diagram
Operational principles, test and adjustment of drive system
Component locations
Operational principles
Diagnose, test and adjust
Operational principles, test and adjustment of steering and braking devices
Component locations
Operational principles
Diagnose, test and adjust
Operational principles, test and adjustment of hydraulic system
Component locations
Theory of Operation
Diagnose, test and adjust
tm701619 - 550, 554, 5055B, 600, 604, 650, 654, 700,704, 550-1, 554-1, 600-1, 604-1, 650-1,654-1, 700-1 and 704-1 Tractors Technical Manual
Table of Contents
Foreword
Section 10: General Information
Group 05: Safety
Recognize Safety Information
Live With Safety
Understand Signal Words
Follow Safety Instructions
Prepare for Emergencies
Wear Protective Clothing
Protect Against Noise
Handle Fuel Safely—Avoid Fires
Avoid Static Electricity Risk When Refueling
Handle Starting Fluid Safely
Keep ROPS Installed Properly
Use Foldable ROPS and Seat Belt Properly
Stay Clear of Rotating Drivelines
Use Steps and Handholds Correctly
Use Seat Belt Properly
Operating the Tractor Safely
Limited Use in Forestry Operation
Operating the Loader Tractor Safely
Keep Riders Off Machine
Instructional Seat
Use Safety Lights and Devices
Use a Safety Chain
Transport Towed Equipment at Safe Speeds
Use Caution On Slopes and Uneven Terrain
Freeing a Mired Machine
Avoid Contact with Agricultural Chemicals
Handle Agricultural Chemicals Safely
Handling Batteries Safely
Avoid Heating Near Pressurized Fluid Lines
Remove Paint Before Welding or Heating
Handle Electronic Components and Brackets Safely
Practice Safe Maintenance
Avoid Hot Exhaust
Work In Ventilated Area
Support Machine Properly
Prevent Machine Runaway
Park Machine Safely
Transport Tractor Safely
Engine Coolant
Service Cooling System Safely
Service Accumulator Systems Safely
Service Tires Safely
Service Front-Wheel Drive Tractor Safely
Tightening Wheel Retaining Bolts/Nuts
Do Not Open High-Pressure Fuel System
Avoid High-Pressure Fluids
Dispose of Waste Properly
Work in Clean Area
Service Machines Safely
Illuminate Work Area Safely
Use Proper Lifting Equipment
Construct Dealer-Made Tools Safely
Use Proper Tools
Fire Prevention
In Case of Fire
Avoid Backover Accidents
Clean Exhaust Filter Safely
Solutions for Emergencies
Group 10: Specifications
Technical Specifications of 2WD Machine
Technical Specifications of 4WD Machine
Maximum Control Force
Minimum Turning Radius
PTO Shaft Properties
Traction Properties
Properties of Hydraulic Suspension System
Pouring Capacity (L/gal)
Metric Bolt and Screw Torque Values
Torque Values of Imperial Bolts and Screws
Hydraulic System Imperial Connector Torque
Hydraulic System Metric Connector Torque
Clean Air Filter
Check Hose Clamps
Clear Dust On Engine Cover and Hood Grille
Clean Radiator
Check Oil Level of Gearbox, Lifter and Front Drive Axle
Clean Battery
Check Neutral Start Circuit
Tractor Operation Check
Group 15: Fuel and Lubricants
Handle Fuel Safely—Avoid Fires
Handle Fluids Safely—Avoid Fires
Handling and Storing Diesel Fuel
Cold Weather Operation
Hot Weather Operation
Diesel Fuel
Lubricity of Diesel Fuel
Testing Diesel Fuel
Fill Fuel Tank
Alternative and Synthetic Lubricants
Lubricant Storage
Diesel Engine Break-In Oil
Diesel Engine Oil
Oil Filters
Heavy Duty Diesel Engine Coolant
Use Water As Coolant
Liquid Coolant Conditioner
Transmission and Hydraulic Oil
Use Correct Transmission/Hydraulic Filter Element
MFWD Front Axle Housing Oil
MFWD Wheel Hub Oil
Fill The Transmission With Oil
Check And Service Transmission Regularly
Grease (Specific Application)
Grease
Group 20: Serial Number Locations
Serial Number
Tractor Serial Number
Tractor Machine Serial Number - 13 Digits PIN
Engine Serial Number
Group 25: Drain Oil and Water Before Servicing
MFWD Model Front Axle Oil Drain
MFWD Model Drive Transfer Case Oil Drain
Steering Oil Tank Drain
Gearbox Oil Drain
Lifter Oil Drain
Oil Tank Diesel Drain
Drain Coolant
Engine Oil Drain
Section 20: Engine
Group 05: Engine
Essential or Recommended Tools
Specifications
Engine Maintenance
Remove and Install Engine
Group 10: Cooling System
Specifications
Engine Water Pump Repair
Remove, Install, and Adjust Fan Drive Belt
Remove, Inspect, and Install Radiator
Remove Thermostat
Install Thermostat
Section 30: Fuel and Air
Group 05: Speed Control Linkage
Specifications
Inspect and Repair Speed Control Linkage (OOS)
Inspect and Repair Speed Control Linkage (CAB)
Adjust Throttle Linkage
Adjust Foot Throttle Pedal Pressure (OOS)
Adjust Shut Down Cable
Adjust Hand Throttle Handle (OOS)
Adjust Throttle Lever Friction Nut (CAB)
Adjust Synchronization of Foot Throttle Pedal and Hand Throttle Handle (OOS)
Group 10: Fuel System
Specifications
Injection Pump, Nozzle, and Governor Repair
Fuel Tank Explosive View (OOS)
Fuel Tank Explosive View (CAB)
Remove and Install Fuel Tank (OOS)
Remove and Install Fuel Tank (CAB)
Replace Fuel Pump
Replace Sediment Bowl (OOS)
Replace Sediment Bowl Assembly (OOS)
Replace Fuel Filter and Engine Oil Filter
Bleed Fuel System
Group 15: Air Intake System
Specifications
Inspect and Repair Air Filter
Air Filter Maintenance
Inspect and Repair Muffler
Section 40: Electrical System
Group 05: Battery, Starter and Alternator
Prevent Damage to Electrical Systems
Prevent Battery Explosions
Handle Batteries Safely
Battery Replacement Specification
Charge Batteries
Connect Battery Cables
Remove and Install Battery
Remove and Install Engine
Group 10: Electrical System Components
Service Equipment and Tools
Replace Water Temperature Sensor
Replace Engine Oil Pressure Switch
Replace Engine Speed Sensor
Replace Fuel Level Sender (OOS)
Replace Fuel Level Sender (CAB)
Replace Key Switch (OOS)
Replace Key Switch (CAB)
Replace Hazard Warning Switch (OOS)
Replace High Low Beam Switch/Light Switch/Floodlight Switch/Turn Light Switch/Horn Switch (OOS)
Replace High Low Beam Switch/Rear Floodlight Switch/Wiper Switch (CAB)
Replace Hazard Warning Switch/Light Switch/Turn Light Switch (CAB)
Replace Horn Switch/Front Floodlight Switch (If Equipped) (CAB)
Replace Brake Lamp Switch (OOS)
Replace Brake Lamp Switch (CAB)
Replace Air Pressure Switch (If Equipped)
Replace Horn
Replace Flasher (OOS)
Replace Flasher (CAB)
Replace Trailer Connector (If Equipped)
Replace Neutral Start Switch (OOS)
Replace Neutral Start Switch (CAB)
Replace PTO Switch
Replace Wiper Motor
Replace Dome Lamp
Group 15: Wiring Harness
Wire Repair Pliers
Electrical Connector Handling
Remove Connector Body from Blade Terminals
Replace Connector