John Deere 5065M 5075M 5085M 5095M 5095MH 5105M 5105ML Tractor Diagnostic Test Manual (TM102519) PDF - MJODTM102519.zip
Full Diagnosis & Tests Service Manual featuring electrical schematics covering the John Deere 5065M, 5075M (IT4/Stage IIIB), 5085M, 5095M, 5105M, 5105ML and 5095MH (Tier 3/Stage IIIA) tractor ranges, complete with the workshop-level guidance needed to maintain, troubleshoot, and repair these machines just as dealership technicians do.
Inside the John Deere 5065M, 5075M, 5085M, 5095M, 5105M, 5105ML and 5095MH Diagnosis & Tests technical manual, you will find:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.
tm102519 - 5065M and 5075M (IT4_Stage IIIB), 5085M, 5095M, 5095MH, 5105M and 5105ML (Tier 3_Stage IIIA) Tractors Diagnostic Technical Manual.pdf
tm102519 - 5065M and 5075M (IT4_Stage IIIB), 5085M, 5095M, 5095MH, 5105M and 5105ML (Tier 3_Stage IIIA) Tractors Diagnostic Technical Manual.epub
Total Pages: 3,202 pages
File Format: PDF/EPUB/MOBI/AZW (PC/Mac/Android/Kindle/iPhone/iPad; bookmarked, ToC, Searchable, Printable)
Language: English
MAIN SECTIONS
Foreword
General
Safety
General References
Diagnostic Trouble Codes
CCU Code Diagnostics
ECU Code Diagnostics
HCU Code Diagnostics
ICC Code Diagnostics
PTR Code Diagnostics
Observable Symptoms
Engine Symptoms
Fuel and Air Symptoms
Electrical Symptoms
Control Unit Symptoms
SyncShuttle Plus Transmission Symptoms
SyncReverser Transmission Symptoms
PowrReverser/PowrReverser Plus Transmission Symptoms
Drive Systems Symptoms
Steering and Brake Symptoms
Hydraulic Symptoms
Operator Station Symptoms
System Diagnosis
Engine System Diagnosis
Fuel and Air System Diagnosis
Electrical System Diagnosis
Control Unit System Diagnosis
SyncShuttle Plus Transmission System Diagnosis
SyncReverser Transmission System Diagnosis
PowrReverser/PowrReverser Plus Transmission System Diagnosis
Drive Systems Diagnosis
Steering and Brake System Diagnosis
Hydraulic System Diagnosis
Operator Station System Diagnosis
Engines
General Information
Test Procedures and Adjustments
Cooling System
Engine Theory of Operation
Fuel and Air
General Information
Fuel and Air Theory of Operation
Electrical System
General Electrical References
Connector Information
Harness Information
SE01, SE02 - Power, Starting, PTM Fuel Injection
SE03 - Accessory Power and SE04 - Horn
SE05 - Light Switch, Headlights, and Signal Lights
SE05A - Cab Work Lighting
SE05B - Open Operator Station Work Lighting
SE06 - Turn Signal Switch and Warning Lights
SE07 - Light Switch, Headlights, Signal, License & Clearance Lights
SE07A - Cab Work Lighting (with Work Light Switches)
SE07B - Open Operator Station Work Lighting
SE08 - Warning Light Switch and Turn Signal Lighting
SE09, SE10, SE12 Junction Block Power, Trailer Connector, Loader Lights
SE11 - Trailer Connector (with Implement Flood Light Connector)
SE13, SE14, SE15 - Backup Alarm, Mid-Mount SCV, Power Outlets
SE16 - Heating, SE17 - Air Conditioner, SE19 - Wipers
SE20, SE21 - Wipers (Single Speed)
SE22 - Dome Light, Radio, and SE23 - Air Seat
SE24A, SE24B - Standard\Deluxe Instrument Cluster Control (ICC) Unit
SE25 - Diff Lock, Seat, Rear PTO, Wheel Speed, Ground Drive PTO
SE27, SE28 - Mechanical Front-Wheel Drive (MFWD), Brake Switch
SE26 - EH System Relay, and SE29 - EH Control (EHC) Unit
SE29A - Power Train Reverser (PTR) Control Unit Functions
SE29B - Chassis Control Unit (CCU) Functions
SE29C - Hitch Control Unit (HCU) Functions
SE30, SE31 - 4045 and 5030 Engine Control Unit (ECU)
SE32 - Controller Area Network Terminators/Service ADVISOR Connector
Control Units
General References
CCU - Chassis Control Unit
ECU - Engine Control Unit
HCU - Hitch Control Unit
ICC - Instrument Cluster Control
PTR - Power Train Reverser
Transmission
Preliminary and Operational Checks
Tests and Adjustments
Theory of Operation
Drive Systems
Preliminary and Operational Checks
Tests and Adjustments
Theory of Operation
Steering and Brakes
Preliminary and Operational Checks
Test and Adjustments
Theory of Operation
Hydraulics
Preliminary and Operational Checks
Tests and Adjustments
Theory of Operation
Theory of Operation-Mono Block SCV Valves
SCV Theory of Operation-Sectional Valves
Operator Station
Preliminary and Operational Checks
Tests and Adjustments
Theory of Operation
Service Tools and Installing Test Equipment
Dealer Fabricated Tools
Service Tools and Kits
Transmission - Install Test Equipment
Drive Systems - Install Test Equipment
Steering and Brakes - Install Test Equipment
Hydraulics - Install Test Equipment
Operator Station - Install Test Equipment
tm102519 - 5065M and 5075M (IT4/Stage IIIB), 5085M, 5095M, 5095MH, 5105M and 5105ML (Tier 3/Stage IIIA) Tractors Diagnostic Technical Manual
Table of Contents
Foreword
Section 210: General
Group 05: Safety
Recognize Safety Information
Understand Signal Words
Handle Fuel Safely—Avoid Fires
Park Machine Safely
Support Machine Properly
Wear Protective Clothing
Replace Safety Signs
Use Proper Lifting Equipment
Remove Paint Before Welding or Heating
Practice Safe Maintenance
Use Proper Tools
Decommissioning — Proper Recycling and Disposal of Fluids and Components
Handle Starting Fluid Safely
Work In Ventilated Area
Work in Clean Area
Avoid Harmful Asbestos Dust
Avoid High-Pressure Fluids
Service Cooling System Safely
Stay Clear of Rotating Drivelines
Protect Against High Pressure Spray
Clean Vehicle of Hazardous Pesticides
Illuminate Work Area Safely
Live With Safety
Service Machines Safely
Prevent Acid Burns
Follow Safety Instructions
Service Tires Safely
Keep ROPS Installed Properly
Construct Dealer-Made Tools Safely
Prevent Battery Explosions
Avoid Heating Near Pressurized Fluid Lines
Group 15: General References
Regions and Country Versions
Features and Accessories
Metric Bolt and Screw Torque Values
Unified Inch Bolt and Screw Torque Values
Glossary of Terms
JIC Hydraulic Symbols
Wiring Diagram and Schematic Information
Electrical Schematic Symbols
Reading Wiring Schematics and Diagrams
Visually Inspect Electrical System
Electrical Procedure
Using a Probe Light
Circuit Types
Circuit Malfunctions
Relay Circuit Types
Using a Digital Multimeter
Troubleshooting Unresolved Electrical/Electronic Problems
Section 211: Diagnostic Trouble Codes
Group CCU: CCU Code Diagnostics
CCU 000100.01 - Engine Oil Pressure Signal Extremely Low
CCU 000100.04 - Engine Oil Pressure Input Voltage Low
CCU 000110.00 - Engine Coolant Temperature Signal Extremely High
CCU 000110.03 - Engine Coolant Temperature Sensor Out of Range High
CCU 000110.04 - Engine Coolant Temperature Sensor Out of Range Low
CCU 000110.16 - Engine Coolant Temperature Signal Moderately High
CCU 000237.02 - VIN Security Data Conflict
CCU 000237.14 - VIN Security Not Enabled
CCU 000237.31 - VIN Security Messages Missing
CCU 000569.05 - Rear Differential Lock Solenoid Circuit Fault
CCU 000628.02 - CCU EOL Data Fault
CCU 000629.12 - CCU Control Unit Fault
CCU 000630.14 - Rear PTO Configuration Invalid
CCU 000676.03 - Engine Air Heater Relay Output Signal Received
CCU 000676.05 - Engine Air Heater Relay Output Signal Not Received
CCU 001638.00 - Hydraulic Oil Temperature Very Hot
CCU 001638.03 - Hydraulic Oil Temperature Sensor Circuit Voltage High
CCU 001638.04 - Hydraulic Oil Temperature Sensor Circuit Voltage Low
CCU 001638.16 - Hydraulic Oil Temperature High
CCU 001883.00 - Rear PTO Overspeed
CCU 001883.01 - Rear PTO Underspeed
CCU 002818.31 - Operator Presence Switch Not Activated
CCU 003509.03 - Sensor Supply Voltage Out of Range High
CCU 003509.04 - Sensor Supply Voltage Out of Range Low
CCU 523839.02 - Secondary Brake Switch Conflict
CCU 524016.04 - CCU Switched Supply Voltage Low
CCU 524037.02 - MFWD Switch Circuit Fault
CCU 524223.03 - Differential Lock Circuit Voltage High
CCU 524224.14 - PTO Switch Voltage Mismatch
CCU 524235.05 - MFWD Solenoid Circuit Fault
CCU 524252.05 - Rear PTO Solenoid Circuit Fault
CCU 524255.31 - Rear Remote PTO Enabled
Group ECU: ECU Code Diagnostics
ECU 000029.03 - Throttle #2 (Hand) Signal Out Of Range High
ECU 000029.04 - Throttle #2 (Hand) Signal Out Of Range Low
ECU 000091.03 - Throttle #1 (Foot) Signal Out Of Range High
ECU 000091.04 - Throttle #1 (Foot) Signal Out Of Range Low
ECU 000094.03 - Low Pressure Fuel Signal Out of Range High
ECU 000094.04 - Low Pressure Fuel Signal Out of Range Low
ECU 000094.17 - High Pressure Fuel System - Pressure Signal Slightly Low
ECU 000094.18 - High Pressure Fuel System - Pressure Signal Slightly Low
ECU 000097.03 - Water In Fuel (WIF) Signal Out Of Range High (4.5L)
ECU 000097.04 - Water In Fuel (WIF) Signal Out Of Range Low (4.5L)
ECU 000097.16 - Water In Fuel Detected
ECU 000100.01 - Engine Oil Pressure Signal Extremely Low
ECU 000100.04 - Engine Oil Pressure Signal Out Of Range Low
ECU 000105.00 - Intake Manifold Air Temperature Signal Extremely High
ECU 000105.03 - Intake Manifold Air Temperature Signal Out Of Range High
ECU 000105.04 - Intake Manifold Air Temperature Signal Out Of Range Low
ECU 000105.15 - Intake Manifold Air Temperature Signal Slightly High
ECU 000105.16 - Intake Manifold Air Temperature Signal Moderately High
ECU 000108.02 - Barometric Pressure Signal Invalid
ECU 000110.00 - Engine Coolant Temperature Signal Extremely High
ECU 000110.03 - Engine Coolant Temperature Signal Out Of Range High
ECU 000110.04 - Engine Coolant Temperature Signal Out Of Range Low
ECU 000110.15 - Engine Coolant Temperature Signal Slightly High
ECU 000110.16 - Engine Coolant Temperature Signal Moderately High
ECU 000157.03 - Fuel Rail Pressure Signal Out Of Range High (4.5L)
ECU 000157.04 - Fuel Rail Pressure Signal Out Of Range Low (4.5L)
ECU 000157.10 - Fuel Rail Pressure Rate Of Change Abnormal (4.5L)
ECU 000157.17 - Fuel Rail Pressure Not Developed (4.5L)
ECU 000158.17 - ECU Power Down Error
ECU 000174.00 - Fuel Temperature Signal Extremely High (4.5L)
ECU 000174.03 - Fuel Temperature Signal Out Of Range High (4.5L)
ECU 000174.04 - Fuel Temperature Signal Out Of Range Low (4.5L)
ECU 000174.16 - Fuel Temperature Signal Moderately High (4.5L)
ECU 000237.02 - VIN Security Data Invalid
ECU 000237.13 - VIN Option Code Security Data Conflict
ECU 000237.31 - VIN Security Data Missing
ECU 000611.03 - Injector Shorted To Power
ECU 000611.04 - Injector Shorted To Ground
ECU 000627.01 - All Electronic Injector Circuit Have High Resistance
ECU 000629.12 - ECU Boot Block Error
ECU 000629.13 - ECU Boot Block Error
ECU 000636.02 - Camshaft Sensor Signal Invalid
ECU 000636.05 - Camshaft Sensor Circuit Has High Resistance
ECU 000636.06 - Camshaft Sensor Circuit Has Low Resistance
ECU 000636.08 - Camshaft Sensor Signal Missing
ECU 000636.10 - Camshaft Signal Rate Of Change Abnormal
ECU 000637.02 - Crankshaft Position Sensor Signal Invalid
ECU 000637.05 - Engine Position Sensor Circuit Has High Resistance
ECU 000637.06 - Engine Position Sensor Circuit Has Low Resistance
ECU 000637.07 - Crankshaft Position And Position Signals Out Of Sync
ECU 000637.08 - Crankshaft Position Timing Sensor Signal Missing
ECU 000637.10 - Crankshaft Position Signal Rate Of Change Abnormal
ECU 000651.00 - Injector #1 Data Extremely High (4.5L)
ECU 000651.01 - Injector #1 Data Extremely Low (4.5L)
ECU 000651.02 - Injector #1 Part Number Data Invalid (4.5L)
ECU 000651.05 - Injector #1 Circuit Has High Resistance
ECU 000651.06 - Injector #1 Circuit Has Low Resistance
ECU 000651.07 - Injector #1 Not Responding (4.5L)
ECU 000651.13 - Injector #1 Calibration Fault
ECU 000652.00 - Injector #2 Data Extremely High (4.5L)
ECU 000652.01 - Injector #2 Data Extremely Low (4.5L)
ECU 000652.02 - Injector #2 Part Number Data Invalid (4.5L)
ECU 000652.05 - Injector #2 Circuit Has High Resistance
ECU 000652.06 - Injector #2 Circuit Has Low Resistance
ECU 000652.07 - Injector #2 Not Responding (4.5L)
ECU 000652.13 - Injector #2 Calibration Fault
ECU 000653.00 - Injector #3 Data Extremely High (4.5L)
ECU 000653.01 - Injector #3 Data Extremely Low (4.5L)
ECU 000653.02 - Injector #3 Part Number Invalid (4.5L)
ECU 000653.05 - Injector #3 Circuit Has High Resistance
ECU 000653.06 - Injector #3 Circuit Has Low Resistance
ECU 000653.07 - Injector #3 Not Responding (4.5L)
ECU 000653.13 - Injector #3 Calibration Fault
ECU 000654.00 - Injector #4 Data Extremely High (4.5L)
ECU 000654.01 - Injector #4 Data Extremely Low (4.5L)
ECU 000654.02 - Injector #4 Part Number Invalid (4.5L)
ECU 000654.05 - Injector #4 Circuit Has High Resistance
ECU 000654.06 - Injector #4 Circuit Has Low Resistance
ECU 000654.07 - Injector #4 Not Responding (4.5L)
ECU 000654.13 - Injector #4 Calibration Fault
ECU 000655.05 - Injector #5 Circuit Has High Resistance (3.0L)
ECU 000655.06 - Injector #5 Circuit Has Low Resistance (3.0L)
ECU 000655.13 - Injector #5 Calibration Fault (3.0L)
ECU 000676.03 - Cold Start Aid Relay Output Signal Received When Not Expected
ECU 000676.05 - Cold Start Aid Relay Output Signal Not Received
ECU 001136.00 - ECU Temperature Signal Extremely High
ECU 001136.16 - ECU Temperature Signal Moderately High