Caterpillar 3406B Diesel Engine Workshop Repair Service Manual PDF Truck Marine Industrial Generator Set - MCAT3406BOPES.zip

A full service and repair guide featuring Electrical Wiring Diagrams for the Caterpillar 3406B Diesel Engines (TRUCK ENGINE/MACHINE ENGINE/INDUSTRIAL ENGINE/GENERATOR SET ENGINE/MARINE ENGINE), packed with every technical detail you need to service, troubleshoot, fix, and rebuild just like an expert mechanic.

This Caterpillar 3406B Diesel Engines workshop service repair manual contains:

* Numbered table of contents easy to use so that you can find the information you need fast.

* Detailed sub-steps expand on repair procedure information

* Numbered instructions guide you through every repair procedure step by step.

* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.

* Notes, cautions and warnings throughout each chapter pinpoint critical information.

* Bold figure number help you quickly match illustrations with instructions.

* Detailed illustrations, drawings and photos guide you through every procedure.

* Enlarged inset helps you identify and examine parts in detail.

ENGINE - GENERATOR SET

Model Prefix

3406B GEN SET ENGINE 2RJ

3406B GEN SET ENGINE 2WB

3406B GEN SET ENGINE 4JK

3406B GEN SET ENGINE 4PM

3406B GEN SET ENGINE 4RG

3406B GEN SET ENGINE 6TG

3406B GEN SET ENGINE 9PL

ENGINE - INDUSTRIAL

Model Prefix

3406B INDUSTRIAL ENGINE 6TB

3406B INDUSTRIAL ENGINE WJA

ENGINE - MACHINE

Model Prefix

3406B ENGINE - MACHINE 11N

3406B ENGINE - MACHINE 6TB

ENGINE - TRUCK

Model Prefix

3406B REMAN ENGINE 7XC

3406B TRUCK ENGINE 2EK

3406B TRUCK ENGINE 3ZJ

3406B TRUCK ENGINE 4CK

3406B TRUCK ENGINE 4MG

3406B TRUCK ENGINE 5KJ

3406B TRUCK ENGINE 5YG

3406B TRUCK ENGINE 7FB

3406B TRUCK ENGINE 8TC

MARINE PRODUCTS

Model Prefix

3406B MARINE ENGINE 4TB

PRODUCT DETAILS:

Total Pages: 4,082 pages

File Format: PDF (Internal Links, Bookmarked, Table of Contents, Searchable, Printable, high quality)

Language: English

SEBR544 - Disassembly & Assembly (3406B Diesel Truck Engine).pdf

SEBR0544 - Disassembly & Assembly (3406B Diesel Truck Engine).pdf

SEBR544 - Specifications (3406B Diesel Truck Engine).pdf

SEBR0544 - Specifications (3406B Diesel Truck Engine).pdf

SEBR544 - Systems Operation (3406B Diesel Truck Engine).pdf

SEBR544 - Testing & Adjusting (3406B Diesel Truck Engine).pdf

SEBR544 - Troubleshooting (3406B Diesel Truck Engine).pdf

SEBR0544 - Troubleshooting (3406B Diesel Truck Engine).pdf

SEBU5791 - Operation and Maintenance Manual (3406 INDUSTRIAL AND GENERATOR SET ENGINES).pdf

SEBU6336 - Operation and Maintenance Manual (3406B AND 3406C INDUSTRIAL AND GENERATOR SET ENGINES).pdf

SENR1012 - Troubleshooting (3176B_C-10_C-12_3406E Truck Engine Basic Electronic Trou).pdf

SENR2536 - Specifications (3406 & 3406B Generator Set Engine).pdf

SENR2537 - Systems Operations (3406 & 3406B Generator Set Engine).pdf

SENR2537 - Testing & Adjusting (3406 & 3406B Generator Set Engine).pdf

SENR3479 - Troubleshooting (3406B (PEEC) Programmable Electronic Engine Controls).pdf

SENR3484 - Specifications (3406 (PEEC) Diesel Truck Engine).pdf

SENR3485 - Systems Operation (3406B (PEEC) Diesel TR).pdf

SENR3485 - Testing & Adjusting (3406B (PEEC) Diesel TR).pdf

SENR3486 - Electrical System (3406 (PEEC) Diesel Truck Engine).pdf

SENR3487 - Disassembly & Assembly (3406B (PEEC) Diesel Truck Engine).pdf

SENR3920 - Disassembly & Assembly (3406 & 3406B Generator Set Engine).pdf

SENR4022 - Specifications (3406B Industrial & Marine Engines).pdf

SENR4023 - Systems Operation (3406B Industrial & Marine Engines).pdf

SENR4023 - Testing & Adjusting (3406B Industrial & Marine Engines).pdf

SENR4025 - Systems Operation (3406B Industrial & Marine Engine Attachments).pdf

SENR4025 - Testing & Adjusting (3406B Industrial & Marine Engine Attachments).pdf

SENR4026 - Disassembly & Assembly (3406B Industrial & Marine Engines).pdf

SENR5574 - Schematic (3176B_C-10_C-12_3406E Truck Engines).pdf

SENR5582 - Troubleshooting (3176B_C-10_C-12_3406E Truck Engines).pdf

UENR5429 - Schematic (3406B & 3406C Fire Pump Engine Electrical System).pdf

MAIN SECTIONS

SEBR0544 - Disassembly & Assembly (3406B Diesel Truck Engine).......3

Aftercooler Core.......6

Aftercooler Housing.......12

Air Compressor And Accessory Drive.......15

Air Compressor.......22

Alternator And Mounting Group.......24

Automatic Timing Advance 7FB1-Up, 4MG1-4MG3599.......26

BrakeSaver Control Valve.......36

BrakeSaver.......44

Bridge Dowels.......57

Camshaft Bearings.......59

Camshaft.......62

Connecting Rod Bearings.......66

Crankshaft Front Seal And Wear Sleeve.......70

Crankshaft Main Bearings.......74

Crankshaft Rear Seal And Wear Sleeve.......78

Crankshaft.......82

Cylinder Head Assembly.......89

Cylinder Liners.......93

Electric Starting Motor.......97

Engine Front Support.......99

Engine Oil Cooler.......100

Exhaust Manifold.......102

Fan Drive.......105

Flywheel (BrakeSaver).......110

Flywheel Housing.......112

Flywheel.......115

Fuel Filter And Base.......118

Fuel Injection Line Adapters.......121

Fuel Injection Lines.......124

Fuel Injection Nozzle Adapters (Earlier).......126

Fuel Injection Nozzles (Earlier).......130

Fuel Injection Nozzles And Adapters (Later).......135

Fuel Injection Pump Housing And Governor.......138

Fuel Injection Pump Housing.......142

Fuel Injection Pumps.......149

Fuel Priming Pump.......158

Fuel Ratio Control For Use With Earlier Engines.......160

Fuel Ratio Control For Use With Later Engines.......167

Fuel Transfer Pump.......170

Governor.......179

Jacobs Engine Brake.......198

Oil Cooler (BrakeSaver).......213

Oil Filter And Base.......217

Oil Filter Base.......219

Oil Pan (BrakeSaver).......221

Oil Pan.......224

Oil Pump (BrakeSaver).......226

Oil Pump.......232

Piston Cooling Tubes.......237

Pistons And Connecting Rod Assemblies.......239

Rocker Shaft Assemblies And Push Rods.......246

Rocker Shaft Assemblies.......254

Spacer Plate.......256

Tachometer Drive.......258

Timing Gear Cover.......260

Timing Gears And Plate.......263

Turbocharger (S4A).......267

Turbocharger (TV72 & TV78).......279

Valve Covers.......291

Valve Guides.......293

Valve Lifters.......295

Valve Seat Inserts.......302

Valves.......304

Vibration Damper And Pulley.......307

Water Pump.......310

Water Temperature Regulator (Ford).......320

Water Temperature Regulator And Manifold.......323

SEBR0544 - Specifications (3406B Diesel Truck Engine).......326

Accessory Drive Groups.......329

Aftercooler.......332

Alternators And Regulators.......334

Auxiliary Drive Group.......340

Belt Tension Chart.......342

BrakeSaver Control Valve.......343

BrakeSaver Fastener Group.......345

BrakeSaver Group.......346

Breather Cap.......348

Camshaft Bearings.......349

Camshaft.......351

Connecting Rod And Main Bearing Journals.......355

Connecting Rods.......357

Coolant Conditioner Base.......364

Crankshaft.......366

Cylinder Block.......368

Cylinder Head.......372

Cylinder Liner Projection.......375

Cylinder Liners.......378

Electric Starter Motors.......380

Engine Design.......383

Engine Front Support.......385

Ether Starting Aid.......386

Exhaust Adapter Group.......389

Exhaust Manifold Shield.......390

Exhaust Manifold.......391

Flywheel Adapter Group.......392

Flywheel Housing Bore.......394

Flywheel Housing Runout.......398

Flywheel Housing.......400

Flywheel Runout.......402

Flywheels.......405

Front (Timing) Gear Group.......412

Front Housing And Covers.......414

Fuel Filter Base.......416

Fuel Injection Lines (Earlier).......418

Fuel Injection Lines (Later).......421

Fuel Injection Nozzle And Adapter (Earlier).......424

Fuel Injection Nozzle And Adapter (Later).......426

Fuel Injection Pump (Engines With Serial Numbers 3ZJ1-Up).......428

Fuel Injection Pump (Engines With Serial Numbers 7FB1-Up, 4MG1-Up, And 5KJ1-Up).......431

Fuel Injection Pump Engines With Serial Numbers 3ZJ1-Up.......435

Fuel Injection Pump Engines With Serial Numbers 7FB1-Up, 4MG1-Up, And 5KJ1-Up.......438

Fuel Injection Pump Housing.......442

Fuel Ratio Control.......445

Fuel System Identification.......448

Fuel Transfer Pump.......449

Governor And Fuel Pump Drive Group (Earlier) (Automatic Timing Advance Unit).......451

Governor And Fuel Pump Drive Group (Later) (Automatic Timing Advance Unit).......453

Governor Control Linkage.......455

Governor.......457

Idler Gear Assembly (For Front Gear Group).......462

Idler Gear Shaft Pilot Bore.......464

Introduction.......466

Jake Brake.......467

Oil Cooler Bypass Valve.......470

Oil Filters.......473

Oil Pan.......476

Oil Pressure.......478

Oil Pump.......480

Pistons And Rings.......488

Primary Fuel Filter.......492

Pulley And Damper Groups.......493

Pulley Tightener Group.......495

Shutoff Solenoids.......497

Starter Solenoids.......501

Switch Group (Used On Engines With BrakeSaver).......504

Turbocharger Impeller Installation.......506

Turbocharger.......507

Valve Covers.......517

Valve Rocker Arms, Lifters And Bridges.......518

Valves.......522

Water Pump.......526

Water Temperature Regulators.......528

SEBR0544 - Troubleshooting (3406B Diesel Truck Engine).......530

Cooling System.......531

Engine Does Not Start.......535

Engine Response Complaints.......538

Engine Vibration Troubleshooting.......540

Excessive Black Or Gray Exhaust Smoke.......544

Excessive White Or Blue Exhaust Smoke.......547

Fuel In Crankcase Oil.......550

Hard Starting (Engine Crankshaft Turns Freely).......551

High Fuel Consumption Complaints.......554

High Fuel Consumption.......557

Introduction.......561

Loss Of Coolant.......562

Low Power And Engine Response Complaints.......564

Low Power Complaints.......566

Misfiring And Running Rough.......568

Non-Engine Related Problems.......571

Primary Engine Checks.......574

Road Test.......577

SEBR544 - Disassembly & Assembly (3406B Diesel Truck Engine).......579

Aftercooler Core.......582

Aftercooler Housing.......588

Air Compressor And Accessory Drive.......591

Air Compressor.......598

Alternator And Mounting Group.......600

Automatic Timing Advance 7FB1-Up, 4MG1-4MG3599.......602

BrakeSaver Control Valve.......612

BrakeSaver.......620

Bridge Dowels.......633

Camshaft Bearings.......635

Camshaft.......638

Connecting Rod Bearings.......642

Crankshaft Front Seal And Wear Sleeve.......646

Crankshaft Main Bearings.......650

Crankshaft Rear Seal And Wear Sleeve.......654

Crankshaft.......658

Cylinder Head Assembly.......665

Cylinder Liners.......669

Electric Starting Motor.......673

Engine Front Support.......675

Engine Oil Cooler.......676

Exhaust Manifold.......678

Fan Drive.......681

Flywheel (BrakeSaver).......686

Flywheel Housing.......688

Flywheel.......691

Fuel Filter And Base.......694

Fuel Injection Line Adapters.......697

Fuel Injection Lines.......700

Fuel Injection Nozzle Adapters (Earlier).......702

Fuel Injection Nozzles (Earlier).......706

Fuel Injection Nozzles And Adapters (Later).......711

Fuel Injection Pump Housing And Governor.......714

Fuel Injection Pump Housing.......718

Fuel Injection Pumps.......725

Fuel Priming Pump.......734

Fuel Ratio Control For Use With Earlier Engines.......736

Fuel Ratio Control For Use With Later Engines.......743

Fuel Transfer Pump.......746

Governor.......755

Jacobs Engine Brake.......774

Oil Cooler (BrakeSaver).......789

Oil Filter And Base.......793

Oil Filter Base.......795

Oil Pan (BrakeSaver).......797

Oil Pan.......800

Oil Pump (BrakeSaver).......802

Oil Pump.......808

Piston Cooling Tubes.......813

Pistons And Connecting Rod Assemblies.......815

Rocker Shaft Assemblies And Push Rods.......822

Rocker Shaft Assemblies.......830

Spacer Plate.......832

Tachometer Drive.......834

Timing Gear Cover.......836

Timing Gears And Plate.......839

Turbocharger (S4A).......843

Turbocharger (TV72 & TV78).......855

Valve Covers.......867

Valve Guides.......869

Valve Lifters.......871