John Deere 700J-II Crawler Dozer Repair Technical Manual PDF (TM14274X19) - MJODTM14274X19.zip
A full-service technical guide for the John Deere 700J-II Crawler Dozer, containing every piece of shop-level detail needed to service, fix, and overhaul the machine just like an experienced technician.
The repair workshop manual for the John Deere 700J-II Crawler Dozer covers:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.
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PRODUCT DETAILS:
Total Pages: 756 pages
File Format: PDF/EPUB/MOBI/AZW (PC/Mac/Android/Kindle/iPhone/iPad; bookmarked, ToC, Searchable, Printable)
Category: Repair
Language: Spanish English French Portuguese Russian
John Deere - Crawler - 1BZ700JA_ _D000001—
Published on 2019/04/25
TABLE OF CONTENTS
Section 00: General Information...12
Group 01: Safety...12
Information for European Union Directives and Eurasian Economic Union Technical Regulations Compliance...18
Recognize Safety Information...22
Follow Safety Instructions...23
Operate Only If Qualified...24
Wear Protective Equipment...25
Avoid Unauthorized Machine Modifications...26
Inspect Machine...27
Stay Clear of Moving Parts...28
Avoid High-Pressure Fluids...29
Avoid High-Pressure Oils...30
Work In Ventilated Area...31
Avoid Static Electricity Risk When Refueling...32
High Debris Applications...34
Prevent Fires...35
In Case of Machine Fire...36
Prevent Battery Explosions...37
Handle Chemical Products Safely...38
Handle Starting Fluid Safely...39
Decommissioning — Proper Recycling and Disposal of Fluids and Components...40
Prepare for Emergencies...41
Clean Debris from Machine...42
Add Cab Guarding for Special Uses...43
Use Steps and Handholds Correctly...44
Start Only From Operator's Seat...45
Use and Maintain Seat Belt...46
Prevent Unintended Machine Movement...47
Avoid Work Site Hazards...48
Keep Riders Off Machine...50
Avoid Backover Accidents...51
Avoid Machine Tip Over and Machine Damage...52
Use Special Care When Operating...54
Inspect and Maintain ROPS...55
Travel Safely...56
Prevent Acid Burns...57
Add and Operate Attachments Safely...59
Park and Prepare for Service Safely...60
Service Machines Safely...61
Service Cooling System Safely...62
Remove Paint Before Welding or Heating...63
Make Welding Repairs Safely...64
Drive Metal Pins Safely...65
Use Proper Lifting Equipment...66
Group 03: Torque Values...13
Metric Bolt and Cap Screw Torque Values...69
Additional Metric Cap Screw Torque Values...71
Unified Inch Bolt and Cap Screw Torque Values...73
Service Recommendations for 37° Flare and 30° Cone Seat Connectors...75
Service Recommendations for O-Ring Boss Fittings...77
O-Ring Boss Fittings In Aluminum Housing Service Recommendations—Excavators...79
Service Recommendations for Flared Connections—Straight or Tapered Threads...82
Service Recommendations For Flat Face O-Ring Seal Fittings...84
O-Ring Face Seal Fittings With SAE Inch Hex Nut And Stud End For High Pressure Service Recommendations...86
O-Ring Face Seal Fittings With Metric Hex Nut And Stud End For Standard Pressure Service Recommendations...88
O-Ring Face Seal Fittings With Metric Hex Nut And Stud End For High Pressure Service Recommendations...91
Service Recommendations for Metric Series Four Bolt Flange Fitting...94
Service Recommendations For Inch Series Four Bolt Flange Fittings...96
Inch Series Four Bolt Flange Fitting For High Pressure Service Recommendations...98
Service Recommendations For Non-Restricted Banjo (Adjustable) Fittings...100
Service Recommendations For O-Ring Boss Fittings With Shoulder...103
Metric 24° O-Ring Seal DIN 20078 Service Recommendations...106
Section 01: Tracks...110
Group 0130: Track System...110
Welding Procedure...113
Rock Guards Remove and Install...114
Carrier Roller Wear Measurement...116
Carrier Roller Remove and Install...117
Carrier Roller Disassemble and Assemble...119
Metal Face Seals Inspection...123
Carrier Roller Leakage Test...125
Track Roller Wear Measurement...126
Track Roller Remove and Install...127
Track Roller Disassemble and Assemble...130
Track Roller Leakage Test...137
Track Shoe Grouser Wear Measurement...138
Track Shoe Remove and Install...139
Link Height Measurement...141
Bushing Outside Diameter Measurement...142
Track Pitch Measurement...144
Pivot Shaft Disassemble and Assemble...145
Lubricated Track Chain Remove and Install (Saw Tooth Master Split Link)...147
Lubricated Track Chain to Turn Bushings and Lubricate Chain Disassemble...150
Lubricated Track Chain to Turn Bushings and Lubricate Chain Assemble...154
Lubricated Track Chain to Turn Pins and Bushings and Not Lubricate Disassemble and Assemble...163
Track Sag Adjustment...170
Front Idler Wear Measurement...172
Front Idler Remove and Install...173
Front Idler Disassemble and Assemble...175
Front Idler Adjustment Procedure...178
Front Idler Oil Level Check...180
Track Tension Adjuster Remove and Install...182
Track Idler Recoil Spring Remove and Install...184
Track Idler Recoil Spring Disassemble and Assemble...186
Track Frame Remove and Install...192
Track Frame Wear Strips and Slide Guides Remove and Install...194
Sprocket Segment Remove and Install...196
Sprocket Remove and Install...198
Section 02: Axles and Suspension Systems...200
Group 0201: Drive Axle Housing and Support...200
Final Drive Remove and Install...206
Group 0250: Axle Shaft, Bearings, and Reduction Gear...200
Final Drive Disassemble and Assemble...234
Section 03: Transmission...257
Group 0300: Removal and Installation...257
Hydrostatic Pump Remove and Install...271
Hydrostatic Motor Remove and Install...284
Group 0315: Controls Linkage...257
Transmission Control Lever (TCL) Remove and Install...289
Transmission Control Lever (TCL) Disassemble and Assemble...291
Group 0360: Hydrostatic System...257
General Oil Cleanup Procedure...652
Hydrostatic Pump Disassemble...321
Charge Pump Disassemble and Assemble...332
Pump Displacement Control Valve (PDCV) Disassemble and Assemble...338
Multi-Function Valve Disassemble and Assemble...342
Neutral Charge Relief Valve Disassemble and Assemble...345
Hydrostatic Pump Assemble...346
Hydrostatic Motor Disassemble...359
Hydrostatic Motor Assemble...370
Oil Cooler Thermal Bypass Valve Remove and Install...385
Hydrostatic Filter Remove and Install...387
Hydrostatic Filter Disassemble and Assemble...388
Hydrostatic Reservoir Remove and Install...390
Section 04: Engine...392
Group 0400: Removal and Installation...392
Engine Remove and Install...404
Oil Pan Remove and Install...415
Bleed Fuel System...417
Section 05: Engine Auxiliary Systems...419
Group 0510: Radiator and Fan Shroud...419
Fan Blade, Pulley and Shroud Remove and Install...423
Cooling Package Remove and Install...426
Group 0520: Intake System...419
Air Cleaner with Turbocharger Remove and Install...433
Group 0530: External Exhaust System...419
Muffler Remove and Install...437
Group 0540: Mounting Frame...419
Engine Mounts Remove and Install...441
Group 0560: External Fuel Supply System...419
Fuel Tank Remove and Install...446
Section 07: Damper Drive...449
Group 0752: Elements...449
Damper Drive Remove and Install...452
Section 11: Park Brake...454
Group 1100: Removal and Installation...454
Park Brake Valve Remove and Install...456
Park Brake Remove and Install...457
Group 1115: Control Linkage...454
Park Lock Linkage Remove and Install...460
Park Lock Linkage Disassemble and Assemble...462
Group 1160: Hydraulic System...454
Park Brake Valve Disassemble and Assemble...469
Park Brake Disassemble and Assemble...472
Section 15: Equipment Attaching...477
Group 1511: Drawbar...477
Drawbar Remove and Install...480
Group 1540: Ripper...477
Ripper Remove and Install...484
Section 16: Electrical System...486
Group 1600: Removal and Installation...486
Engine Speed Control Remove and Install...489
Rotary Sensor Remove and Install...491
Replace Weather Pack™ Connector...493
Install Weather Pack™ Contact...495
Replace DEUTSCH® Connectors...497
Replace DEUTSCH® Rectangular or Triangular Connectors...499
Install DEUTSCH® Contact...501
Repair 32 and 48 Way CINCH® Connectors...503
Replace (Pull Type) Metri-Pack™ Connectors...507
Replace (Push Type) Metri-Pack™ Connectors...509
Section 17: Frames, Chassis, or Supporting Structure...510
Group 1740: Frame Installation...510
Welding Repair of Major Structure...513
RIVNUT (KREMNUT) Fasteners Remove and Install...515
Frame and Bottom Covers Remove and Install...518
Pivot Shafts Remove and Install...519
Crossbar and Lube Lines Remove and Install...524
Crossbar Disassemble and Assemble...525
Group 1749: Chassis Weights...510
Counterweight Remove and Install...529
Section 18: Operator's Station...531
Group 1800: Removal and Installation...531
Cab or ROPS Remove and Install...542
Group 1810: Operator's Enclosure...531
Slide Glass Remove and Install...553
Stationary Glass Remove and Install...555
Windowpanes Remove and Install...557
Front Window Wiper Remove and Install...558
Door Window Wipers Remove and Install...561
Rear Window Wiper Remove and Install...563
Window Washer Pumps Remove and Install...565
Group 1821: Seat and Seat Belt...531
Standard Seat Remove and Install...570
Deluxe Seat Remove and Install...574
Air Suspension Seat Remove and Install...583
Group 1830: Heating and Air Conditioning...531
R134a Refrigerant Cautions...587
R134a Compressor Oil Charge Check...588
R134a Compressor Oil Removal...589
R134a Component Oil Charge...590
Leakage Testing...592
R134a Refrigerant Recovery, Recycling and Charging Station Installation Procedure...593
Recover R134a System...595
Evacuate R134a System...597
Charge R134a System...599
Air Conditioner System Cleaning Procedures...601
Purge R134a System...602
Flush R134a System...603
Evaporator or Heater Core Remove and Install...606
Expansion Valve Remove and Install...610
A/C Freeze Switch Remove and Install...611
Upper Cab Heater Blower Motor and Heater Blower Resistor Remove and Install...612
Cab Upper Heater Disassemble and Assemble...613
Cab or ROPS Under Seat Heater Disassemble and Assemble...615
Receiver-Dryer Remove and Install...618
Condenser Remove and Install...619
Compressor Remove and Install...620
Compressor Clutch Disassemble and Assemble...622
Clutch Hub Clearance Check...624
Compressor Manifold Inspect...625
Compressor Disassemble and Assemble...626
Section 19: Sheet Metal and Styling...630
Group 1910: Hood and Engine Enclosure...630
Hood Remove and Install...633
Hood Support and Engine Side Shields Remove and Install...635
Group 1921: Grille and Grille Housing...630
Grille and Grille Housing Remove and Install...642
Section 21: Main Hydraulic System...648
Group 2160: Hydraulic System...648
General Oil Cleanup Procedure...652
Hydraulic Pump Remove and Install...655
Hydraulic Pump (With Winch Option) Disassemble and Assemble...659
Hydraulic Pump Disassemble and Assemble...664
Hydraulic Reservoir Remove and Install...667
Hydraulic and Hydrostatic Reservoir Cleanout Cover Remove and Install...672
Hydraulic Reservoir Disassemble and Assemble...676
Hydraulic Filter Remove and Install...678
Hydraulic Filter Disassemble and Assemble...679
Section 32: Bulldozer...681
Group 3201: Blades...681
Dozer Blade Remove and Install...686
Blade Retainer Split Bearing Installation...690
Group 3215: Control Linkage...681
Hydraulic Control Lever Linkage Remove and Install...695
Auxiliary Hydraulic Control Lever Linkage Remove and Install...698
Group 3240: Frames...681
Dozer C-Frame Remove and Install...705
Group 3260: Hydraulic System...681
Hydraulic Control Valve Remove and Install...713
Hydraulic Control Valve Disassemble and Assemble...716
Hydraulic Control Valve Disassemble and Assemble—Integrated Grade Control (IGC)...718
Wiper Seals on Hydraulic Control Valve Sections Remove and Install...721
Auxiliary Control Valve Section Disassemble and Assemble...728
Angle Control Valve Section Disassemble and Assemble...730
Tilt Control Valve Section Disassemble and Assemble...732
Lift Control Valve Section Disassemble and Assemble...734
Integrated Grade Control (IGC) Lever Remove and Install...736
Integrated Grade Control (IGC) Lever Disassemble and Assemble...739
Angle, Lift, and Tilt Cylinders Disassemble and Assemble (John Deere 120 Series Cylinders)...741
Section 99: Dealer Fabricated Tools...742
Group 9900: Dealer Fabricated Tools...742
DF1041 Track Nut Removal Tool...744
DFT1087 Track Recoil Spring Disassembly and Assembly Guard Tool...745
ST4920 Track Recoil Spring Disassembly and Assembly Tool...746
DFT1119 Pump Support...751
DFT1203 Torque Adapter For Pivot Shaft...752
DFRW20 Compressor Holding Fixture...753
John Deere 700J-II Crawler Dozer Technical Manual (TM14274X19)