John Deere 6230 6330 6430 6530 6630 7130 7230 2WD MFWD Tractor Workshop Repair Manual PDF (TM400819) - MJODTM400819.zip

Complete Workshop Service and Repair Guide for John Deere Tractors 6230, 6330, 6430, 6530, 6630, 7130, 7230 (USA and Canada models), offering dealer-level instructions to service, fix, and restore these machines the way expert technicians do.

The John Deere North American 2WD or MFWD tractor models 6230, 6330, 6430, 7130 & 7230 repair technical manual (workshop edition) contains:

* Numbered table of contents easy to use so that you can find the information you need fast.

* Detailed sub-steps expand on repair procedure information

* Numbered instructions guide you through every repair procedure step by step.

* Notes, cautions and warnings throughout each chapter pinpoint critical information.

* Bold figure number help you quickly match illustrations with instructions.

* Detailed illustrations, drawings and photos guide you through every procedure.

* Enlarged inset helps you identify and examine parts in detail.

John Deere Tractors 6230, 6330, 6430, 6530, 6630, 7130, 7230 Repair Service Manual (TM400819)

tm400819 - Tractors 6230 -​ 7230 Repair NA Technical Manual.pdf

tm400819 - Tractors 6230 -​ 7230 Repair NA Technical Manual.epub

PRODUCT DETAILS:

Total Pages: 2,032 pages

File Format: PDF (bookmarked, ToC, Searchable, Printable, high quality) & EPUB/MOBI/AZW for Kindle/iPad/iPhone/Android.

Language: English

Repair Manual Only.

Test & Diagnostics manual with electrical wiring diagrams sold separately

MAIN SECTIONS

Foreword

Safety

Safety Measures

General Information

Technical Information

Tests and Adjustments

Predelivery Inspection

Engine

Removal and Installation of Components

Fuel, Air Intake, Cooling and Exhaust System

Removal and Installation of Components

Speed Control

Fuel System

Air Intake System

Cooling System

Cold-Weather Starting Aids

Exhaust system

Electrical System

Connector Information

Charging Circuit

Starting Circuit

Electrical Components

Electronic Control Units

Removal and Installation of Electronic Control Units

Removal and Installation of Terminating Resistors

SyncroPlus Transmission

Removal and Installation of Components

Transmission Shift Units

Perma Clutch II Module

Gear-Shift Transmission

PowrReverser Transmission

Removal and Installation of Components

Transmission Shift Units

PowrReverser Module

Gear-Shift Transmission

PowrQuad Transmission

Removal and Installation of Components

Transmission Shift Unit

PowrQuad Module

Creeper Transmission

Option Transmission

Range transmission

Drive Train (without Transmission)

Removal and Installation of Components

U.J. Shaft and Torsion Damper

Front-Wheel Drive Clutch

Differential

Differential - 3D Animation

Hydraulic pump drive

Final Drives

Final Drives - 3D Animation

Rear PTO

Front Implement Drive

Steering and Brakes

Hydrostatic Steering

Steering Cylinder

Brake Valve

Rear Brakes

Hydraulic System

Operator Controls

Oil Filter, Charge Pump and Hydraulic Pump

Valves

Hitch

Selective Control Valves and Couplers

Independent Control Valves (ICVs)

Miscellaneous

Removal and Installation of Components

Main Frame

Front Axle

Front Wheels, Rear Wheels and Fenders

Trailer Mounting and Swinging Drawbar

Operator's Cab

Removal and Installation of Components

Controls and Instruments

Air Conditioning System

Heating System

Seats

Operator's Cab

Low-Clearance Cab

Special Tools

Special Tools (Dealer-Fabricated)

Special Tools (Available from the Dealer)

tm400819 - Tractors 6230 -”7230 Repair NA

Table of Contents

Foreword

Section 05: Safety

Group 05: Safety Measures

Recognize Safety Information

”Important” Information

”Note” Information

Prevent Machine Runaway

Handle Fluids Safely—Avoid Fires

Prevent Battery Explosions

Prepare for Emergencies

Prevent Acid Burns

Avoid High-Pressure Fluids

Service Cooling System Safely

Remove Paint Before Welding or Heating

Avoid Heating Near Pressurized Fluid Lines

Work In Ventilated Area

Wear Protective Clothing

Practice Safe Maintenance

Park Machine Safely

Use Proper Lifting Equipment

Construct Dealer-Made Tools Safely

Support Machine Properly

Work in Clean Area

Illuminate Work Area Safely

Service Machines Safely

Use Proper Tools

Service Tires Safely

Service Front-Wheel Drive Tractor Safely

Safety Information - Air Brake System

Avoid Eye Contact With Radar

Keep ROPS Installed Properly

Replace Safety Signs

Dispose of Waste Properly

Live With Safety

Safety Measures on Electronic Control Units

Section 10: General Information

Group 05: Technical Information

Specifications (Summary of References)

Engine Specifications

Cooling System

Electronic Fuel System with Common Rail (Denso)

Air Intake System

Electrical System

Hydrostatic Steering System

Clutch

Power Reverser

SyncroPlus Transmission

PowrQuad and PowrQuad Plus Transmissions

Creeper transmission

Rear PTO

Front PTO

Differential assembly

Differential lock

Final drives

Front-Wheel Drive

Hydraulic Brakes

Parking Lock

Hydraulic System with Axial Piston Pump (PFC System)

Hydraulic system with gear-type pump (PC system)

Rockshaft

Front Hitch

Ground Speeds

Front and Rear Wheels

Dimensions and Weights

Capacities

Handling and Storing Diesel Fuel

Diesel Fuel

Bio-Diesel Fuel

Diesel Engine Oil and Filter Service Intervals

Lubricity of Diesel Fuel

Diesel Engine Break-In Oil

Diesel Engine Oil

Transmission and Hydraulic Oil

Front-Wheel Drive Axle Oil

Diesel Engine Coolant

Heavy Duty Diesel Engine Coolant

Supplemental Coolant Additives

Grease

Oil Filters

Mixing of Lubricants

Lubricant Storage

Operating in Warm Temperature Climates

Alternative and Synthetic Lubricants

Unified Inch Bolt and Screw Torque Values

Metric Bolt and Screw Torque Values

Hydraulic system inch fitting torques

Hydraulic system metric fitting torques

Product identification and component serial numbers

Engine Serial Number

Transmission serial number

Front wheel drive axle serial number

Operator's Cab Serial Number

Operator's seat serial number

Sub-assembly serial numbers

Group 10: Tests and Adjustments

General References, Tune-Up

Specifications

Using High-Pressure Washers

Preliminary Engine Test

Tractor Tune-Up

Removing and Cleaning the Primary Air Cleaner Element

Checking the Air Cleaner Safety Element

Installing the Primary Air Cleaner Element

Checking Air Intake System Connections for Leaks

Checking Air Intake Hoses

Checking the Crankcase Vent Hose for Clogging

Cleaning Dirt from Radiator Screen

Adjust the Hood

Cleaning Radiator

Check Cap on Expansion Tank

Check the Radiator for Leaks

Checking the Engine's Thermostat

Checking the Fuel Transfer Pump Operation

Check Fuel Filter

Bleed Fuel System

Cleaning Water Trap

Check Transmission/Hydraulic System Oil Level

Check the Oil Sight-Glass (when the Tire Combination has been Changed)

Run Engine until it is Warm and Check Engine Speeds

Check Electrolyte Level of Battery

Check Neutral Start Circuit

Checking the Starting Motor Operation

Checking the Lighting Circuit

Final Engine Check

Tractor Operation Check

Group 15: Predelivery Inspection

Inspection Before Delivery

Section 20: Engine

Group 00: Removal and Installation of Components

Engine - Removal and Installation of Components, Summary of References

Special Tools

Specifications

Repair Information

Remove the Engine

Installation of Engine

Engine Mounting

Replace the Engine Mountings

Section 30: Fuel, Air Intake, Cooling and Exhaust System

Group 00: Removal and Installation of Components

Fuel, Air Intake, Cooling and Exhaust Systems - Removal and Installation of Components, Summary of References

Repair Information

Remove Engine Hood

Install Engine Hood

Remove Battery

Install Battery

Group 05: Speed Control

Speed Control (Summary of References)

General Information

Specifications

Replace Accelerator Pedal Assembly

Remove Accelerator Pedal Potentiometer

Group 10: Fuel System

Fuel System - Summary of References

Fuel System - Special Tools, Summary of References

General Information

Removing the Fuel Tank

Installing the Fuel Tank

Replace Fuel Level Sensor

Replace the Fuel Transfer Pump

Changing the Fuel Filters

Bleed the Fuel System

Group 15: Air Intake System

Fuel, Air Intake, Cooling and Exhaust Systems - Air Intake System, Summary of References

General Information

Air Cleaner - Exploded View

Replacing the sending unit for air cleaner restriction (B02)

Group 20: Cooling System

Cooling System - Summary of References

General Information

Specifications

Remove and Install the Transmission Oil Cooler

Remove the Radiator

Change the Fan or the Viscous Fan Drive

Remove and Install the Charge Air Cooler

Remove and Install the Expansion Tank

Install the Radiator

Fill Cooling System with Coolant

Relieve Tension on the Drive Belt

Replace the Drive Belt

Replacing the Drive Belt Tensioner

Remove and Install Fan Console (with Mechanical Coolant Pump)

Group 25: Cold-Weather Starting Aids

Cold-Weather Starting Aids - Summary of References

Fuel preheater

Cold-weather starting aids - Electrical heating elements

Group 30: Exhaust system

Exhaust System - Summary of References

General Information

Specifications

Exhaust System to Top Right

Exhaust System to Bottom Right

Section 40: Electrical System

Group 05: Connector Information

Connectors - Summary of References

Special Tools

General

Using high-pressure washers