Cummins QSK19 QSK23 QSK38 QSK45 QSK50 QSK60 QSK78 K19 K38 K50 Engine Workshop Repair Manual PDF - MCUMQSKOMES.zip
This full workshop service and repair manual covers the Cummins QSK19, QSK23, QSK38, QSK45, QSK50, QSK60, QSK78 and K19, K38, K50 engine families, complete with electrical wiring diagrams. It contains every piece of technical data needed to service, troubleshoot, overhaul, and rebuild these engines to the same standard as trained professionals.
Inside the Cummins QSK19, QSK23, QSK38, QSK45, QSK50, QSK60, QSK78 & K19, K38, K50 diesel engine workshop service and repair manual, you'll find:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.
3666098 - QSK19 (QUANTUM System K19 Series Engines) Troubleshooting & Repair Manual.pdf
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4021533 - Troubleshooting and Repair Manual - Electronic Control System, QSK50 and QSK60, CM850 - Modular Common Rail System Series Engines - Volume 1.pdf
4021533 - Troubleshooting and Repair Manual - Electronic Control System, QSK50 and QSK60, CM850 - Modular Common Rail System Series Engines - Volume 2.pdf
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33152954 - Parts Catalog [Content For Engine Serial Number ESN33152954].exe
33184373 - Parts Catalog [Content For Engine Serial Number ESN33184373].exe
33184412 - Parts Catalog [Content For Engine Serial Number ESN33184412].exe
33184413 - Parts Catalog [Content For Engine Serial Number ESN33184413].exe
33184414 - Parts Catalog [Content For Engine Serial Number ESN33184414].exe
33184415 - Parts Catalog [Content For Engine Serial Number ESN33184415].exe
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PRODUCT DETAILS:
Total Pages / Size : 6,313 pages / 2.4 GB
File Format: PDF / EXE
Language: English
TABLE OF CONTENTS
3666098 - QSK19 (QUANTUM System K19 Series Engines) Troubleshooting & Repair Manual...1
3666232 - QSK19 Series Engines Shop Manual...691
TABLE OF CONTENTS...693
INTRODUCTION...694
ABOUT THE MANUAL...695
GENERAL CLEANING INSTRUCTIONS...703
GLASS OR PLASTIC BEAD CLEANING...703
SOLVENT AND ACID CLEANING...703
STEAM CLEANING...703
GENERAL REPAIR INSTRUCTIONS...702
WELDING ON A VEHICLE WITH ELECTRONIC COMPONENTS...702
GENERAL SAFETY INSTRUCTIONS...694
IMPORTANT SAFETY NOTICE...694
HOW TO USE THE MANUAL...695
ILLUSTRATIONS...700
SYMBOLS...696
ENGINE IDENTIFICATION...705
ENGINE DIAGRAMS...711
ENGINE VIEWS...711
ENGINE IDENTIFICATION...706
CUMMINS ENGINE NOMENCLATURE...706
ECM DATAPLATE...706
ENGINE DATAPLATE...706
SPECIFICATIONS...707
AIR INTAKE SYSTEM...707
BATTERIES (SPECIFICATION GRAVITY)...710
COOLING SYSTEM...709
ELECTRICAL SYSTEM...707
EXHAUST SYSTEM...709
FUEL SYSTEM...707
GENERAL SPECIFICATIONS...707
LUBRICATING OIL SYSTEM...708
COMPLETE ENGINE - GROUP 00...714
ENGINE ASSEMBLY...772
ASSEMBLE...772
ENGINE DIASSEMBLY...722
DISASSEMBLE...723
GENERAL INFORMATION...722
ASSEMBLY...722
DISASSEMBLY...722
SERVICE TOOLS...715
ENGINE DISASSEMBLY AND ASSEMBLY...715
CYLINDER BLOCK - GROUP 01...869
BEARINGS, CONNECTING ROD...875
CLEAN...875
INSPECTION FOR REUSE...875
BEARINGS, MAIN...875
CLEAN...875
INSPECT FOR REUSE...876
MEASURE...876
BEARINGS, THRUST ...876
ASSEMBLE...877
INSPECT FOR REUSE...876
CAMSHAFT...877
CLEAN...877
INSPECT FOR REUSE...877
MAGNETIC CRACK INSPECTION...878
CAMSHAFT BUSHINGS...885
INSPECT FOR REUSE...886
INSTALL...886
REMOVE...885
CAMSHAFT GEAR (CAMSHAFT REMOVED)...880
INSPECT FOR REUSE...881
INSTALL...884
MAGNETIC CRACK INSPECT...882
REMOVE...880
CONNECTING ROD...888
CLEAN...888
INSPECT FOR REUSE...888
MAGNETIC CRACK INSPECT...894
CRANKSHAFT...895
BEND AND TWIST INSPECTION...899
CLEAN...895
INSPECT FOR REUSE...896
MAGNETIC CRACK INSPECT...897
CRANKSHAFT GEAR, FRONT (CRANKSHAFT INSTALLED)...904
INSPECT FOR REUSE...905
INSTALL...905
REMOVE...904
CRANKSHAFT GEAR, REAR (CRANKSHAFT INSTALLED)...906
INSTALL...906
CRANKSHAFT PULLEY...906
CLEAN...906
INSPECT FOR REUSE...907
CYLINDER BLOCK...908
CLEAN...909
INSPECT FOR REUSE...911
MAGNETIC CRACK INSPECT...915
WORKSHEET...908
CYLINDER BLOCK - GENERAL INFORMATION...871
GENERAL INFORMATION...871
CYLINDER BLOCK AND LINER SEATS...917
GENERAL INFORMATION...917
INSPECT FOR REUSE...917
LEAK TEST...921
MEASURE...919
CYLINDER BLOCK COUNTERBORE...935
MACHINE...935
CYLINDER LINER...921
CLEAN...921
INSPECT FOR REUSE...922
CYLINDER LINER PROTRUSION...949
ADJUST...949
GEAR COVER ACCESSORY DRIVE BUSHING ...950
INSTALL...950
REMOVE...950
GEAR COVER, FRONT...925
CLEAN...925
INSPECT FOR REUSE...926
MEASURE...927
GEAR COVER SPACER PLATE...925
CLEAN...925
INSPECT FOR REUSE...925
IDLER GEAR, CAMSHAFT...927
CLEAN...927
INSPECT FOR REUSE...927
MAGNETIC CRACK INSPECT...928
IDLER GEAR, HYDRAULIC PUMP...929
CLEAN...929
INSPECT FOR REUSE...930
IDLER GEAR, WATER PUMP...930
CLEAN...930
INSPECT FOR REUSE...930
PISTON...930
CLEAN...930
INSPECT FOR REUSE...931
SERVICE TOOLS...872
CYLINDER BLOCK...872
VIBRATION DAMPER...933
CLEAN...933
INSPECT FOR REUSE...933
CYLINDER HEAD - GROUP 02...951
CROSSHEAD...955
CLEAN...955
INSPECT FOR REUSE...955
CYLINDER HEAD...956
ASSEMBLE...965
CLEAN...957
DISASSEMBLE...964
EXPLODED VIEW...956
INSPECT FOR REUSE...957
PRESSURE TEST...959
VACUUM TEST...961
CYLINDER HEAD - GENERAL INFORMATION...952
GENERAL INFORMATION...952
CYLINDER HEAD INJECTOR BORE...966
ADJUST...968
INSPECT FOR REUSE...966
SERVICE TOOLS...953
CYLINDER HEAD...953
VALVE, CYLINDER HEAD...973
GRIND...975
INSPECT FOR REUSE...974
INSTALL...977
LAP...977
MAGNETIC CRACK INSPECT...974
REMOVE...973
VALVE GUIDE, CYLINDER HEAD...969
CLEAN...969
INSPECT...970
INSPECT FOR REUSE...969
INSTALL...970
REMOVE...969
VALVE SEAT BORE...971
INITIAL CHECK...971
VALVE SEAT INSERT, CYLINDER HEAD...971
GRIND...972
INSTALL...972
REMOVE...971
ROCKER LEVERS - GROUP - 03...980
CRANKCASE BREATHER (EXTERNAL)...984
CLEAN...985
INSTALL...986
REMOVE...984
ROCKER LEVER...987
ASSEMBLE...989
DISASSEMBLE...987
MAGNETIC CRACK INSPECT...988
ROCKER LEVER ASSEMBLY...990
ASSEMBLE...994
CLEAN...992
DISASSEMBLE...993
EXPLODED VIEW...990
INSPECT FOR REUSE...992
ROCKER LEVER BUSHINGS...994
INSTALL...994
REMOVE...994
ROCKER LEVER COVER...995
CLEAN...995
INSPECT FOR REUSE...995
ROCKER LEVER HOUSING...995
ASSEMBLE...996
CLEAN...995
INSPECT FOR REUSE...996
ROCKER LEVERS - GENERAL INFORMATION...981
GENERAL INFORMATION...981
SERVICE TOOLS...982
ROCKER LEVERS...982
CAM FOLLOWERS/TAPPETS - GROUP 04...997
CAM FOLLOWER ASSEMBLY...999
ASSEMBLE...1002
CLEAN...1000
DISASSEMBLE...1000
EXPLODED VIEW...999
INSPECT FOR REUSE...1001
CAM FOLLOWER COVER...1003
CLEAN...1003
GENERAL INFORMATION...1003
INSPECT FOR REUSE...1003
CAM FOLLOWERS/TAPPETS - GENERAL INFORMATION...998
PUSH RODS OR TUBES...1004
CLEAN...1004
GENERAL INFORMATION...1004
INSPECT FOR REUSE...1004
FUEL SYSTEM - GROUP 05...1006
FUEL PUMP...1012
CALIBRATE...1013
CLEAN...1012
INSPECT FOR REUSE...1012
FUEL SHUTOFF VALVE (FSOV)...1015
CLEAN...1016
INSPECT FOR REUSE...1016
INSTALL...1017
REMOVE...1015
FUEL SYSTEM - GENERAL INFORMATION...1007
GENERAL INFORMATION...1007
SERVICE TOOLS...1010
FUEL SYSTEM...1010
INJECTORS AND FUEL LINES - GROUP 06...1019
FUEL FILTER HEAD...1021
INSTALL...1021
REMOVE...1021
FUEL MANIFOLD (SUPPLY)...1022
CLEAN...1022
INSPECT FOR REUSE...1023
FUEL SUPPLY LINES...1023
CLEAN...1023
INSPECT FOR REUSE...1024
FUEL CONTROL SUPPLY LINE...1024
FUEL INLET LINE...1025
FUEL RAIL SUPPLY LINE...1024
FUEL TANK-TO-FUEL FILTER...1024
FUEL TIMING SUPPLY LINE...1024
INJECTOR...1025
CLEAN...1025
INSPECT FOR REUSE...1025
INJECTORS AND FUEL LINES - GENERAL INFORMATION...1020
GENERAL INFORMATION...1020
LUBRICATING OIL SYSTEM - GROUP 7...1028
LUBRICATING OIL COOLER...1031
CLEAN...1032
EXPLODED VIEW...1031
GENERAL INFORMATION...1032
INSPECT FOR REUSE...1032
LUBRICATING OIL FILTER HEAD...1033
ASSEMBLE...1038
CLEAN...1037
DISASSEMBLE...1036
EXPLODED VIEW...1034
GENERAL INFORMATION...1033