Caterpillar 3114 3116 3126 Diesel Engine Workshop Repair Manual PDF - MCAT3114OPES.zip
A full factory-level service and repair guide, complete with electrical wiring schematics, covering the Caterpillar 3114, 3116, and 3126 engine families. It delivers every technical detail needed to service, troubleshoot, fix, and overhaul these engines with the skill of a trained professional technician.
Contained within the Caterpillar 3114, 3116 & 3126 Series Engines shop manual:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.
KENR9511 - Schematic - Marine Multi-Station Control System II Electrical System - Typical Dual Engine Installation.pdf
RENR1377 - Systems Operation (Electric Protection System Energize-To-Run for Generator Set, Industrial & Marine Diesel Engines).pdf
RENR1377 - Testing & Adjusting (Electric Protection System Energize-To-Run for Generator Set, Industrial & Marine Diesel Engines).pdf
RENR7651 - Systems Operation (Marine Multi-Station Control System).pdf
RENR7651 - Testing & Adjusting (Marine Multi-Station Control System).pdf
RENR7651 - Troubleshooting (Marine Multi-Station Control System).pdf
RENR7893 - Marine Multi-Station Control System Electrical System - Typical Single Engine Installation.pdf
RENR7893 - Schematic - Marine Multi-Station Control System Electrical System - Typical Single Engine Installation.pdf
RENR7929 - Schematic - Marine Multi-Station Control System Electrical System - Typical Dual Engine Installation.pdf
SEBF9050 - Applied Failure Analysis - Engine Valve Failure Modes{1100, 1105}.pdf
SEBU6875 - Owner's Manual (Caterpillar Driver Information Display).pdf
SEGV3008 - Systems Operation (Fundamentals Electrical System for All Caterpillar Products).pdf
SENR2995 - Product Safety.pdf
SENR3130 - Specifications (Torque Specifications for All Caterpillar Products).pdf
SENR3130 - Torque Specifications.pdf
SENR3581 - Disassembly & Assembly (37-MT, 41-MT, 42-MT Series Starting Motors).pdf
SENR3581 - Specifications (37-MT, 41-MT, 42-MT Series Starting Motors).pdf
SENR3581 - Systems Operation (37-MT, 41-MT, 42-MT Series Starting Motors).pdf
SENR3581 - Testing & Adjusting (37-MT, 41-MT, 42-MT Series Starting Motors).pdf
SENR3581 - Troubleshooting (37-MT, 41-MT, 42-MT Series Starting Motors).pdf
SENR3611 - Disassembly and Assembly (3114, 3116, and 3126 Engines for Caterpillar Built Machines).pdf
SENR3947 - Disassembly & Assembly (Supplement for 3116 & 3126 Marine Engine).pdf
SENR3947 - Specifications (Supplement for 3116 & 3126 Marine Engine).pdf
SENR3947 - Systems Operation (Supplement for 3116 & 3126 Marine Engine).pdf
SENR3947 - Testing & Adjusting (Supplement for 3116 & 3126 Marine Engine).pdf
SENR3981 - Schematic - Fluid Power & Electrical Graphic Symbols.pdf
SENR4695 - Disassembly & Assembly (Model MG 5050 Marine Transmission).pdf
SENR4695 - General Service Information - Marine Transmission (Model MG 5050 Marine Transmission).pdf
SENR4695 - Systems Operation (Model MG 5050 Marine Transmission).pdf
SENR4695 - Troubleshooting - Introduction (Model MG 5050 Marine Transmission).pdf
SENR6454 - Disassembly and Assembly (3114, 3116 and 3126 MUI Engine Governors).pdf
SENR6454 - Specifications (3114, 3116 and 3126 MUI Engine Governors).pdf
SENR6454 - Systems Operation (3114, 3116 and 3126 MUI Engine Governors).pdf
SENR6454 - Testing and Adjusting (3114, 3116 and 3126 MUI Engine Governors).pdf
SENR6502 - Troubleshooting (3114, 3116 & 3126 Engines).pdf
SENR7508 - Disassembly & Assembly (30SI Series & 34SI Series Alternator).pdf
SENR7508 - Specifications (30SI Series & 34SI Series Alternator).pdf
SENR7508 - Systems Operation (30SI Series & 34SI Series Alternator).pdf
SENR7508 - Testing & Adjusting (30SI Series & 34SI Series Alternator).pdf
SENR9518 - Disassembly and Assembly (3114, 3116 & 3126 Engines).pdf
SENR9557 - Specifications (3114, 3116 & 3126 Industrial, Marine & Generator Set Engines).pdf
SENR9558 - Systems Operation (3114, 3116 & 3126 Industrial, Marine & Generator Set Engines).pdf
SENR9558 - Testing & Adjusting (3114, 3116 & 3126 Industrial, Marine & Generator Set Engines).pdf
SENR9628 - Schematic (3126 Truck Engine Electrical System).pdf
UENR3262 - Disassembly & Assembly - Seal Installation.pdf
PRODUCT DETAILS:
Total Pages: 3,041 pages
File Format: PDF (Internal Links, Bookmarked, Table of Contents, Searchable, Printable, high quality)
Language: English
TABLE OF CONTENTS
KENR9511 - Schematic - Marine Multi-Station Control System II Electrical System - Typical Dual Engine Installation....4
Collage....5
Main....15
RENR1377 - Systems Operation (Electric Protection System Energize-To-Run for Generator Set, Industrial & Marine Diesel Engines)....17
Abbreviations and Symbols....18
ETR Component Descriptions....27
ETR Introduction....40
ETR Junction Box-Switchgear Not Required (OP,WT)....42
ETR Junction Box-Switchgear Not Required (OP,WT,OS)....59
ETR Junction Box-Switchgear Required (OP,WT,OS)....84
Junction Box and Enclosure Group....108
RENR1377 - Testing & Adjusting (Electric Protection System Energize-To-Run for Generator Set, Industrial & Marine Diesel Engines)....113
Crank Terminate Speed Calibration....114
Diode Test....116
Electric Protection System Functional Test....117
Engine Oil Pressure Switch Test....120
General Testing and Adjusting Information....122
General Troubleshooting Information....125
Magnetic Pickup Test....126
Oil Step Speed Calibration....129
Overspeed Calibration....131
Overspeed Verification Test....133
Slave Relay Test....135
Troubleshooting the ETR Full Protective System (OP, WT, OS)....137
Troubleshooting the ETR Partial Protection System (OP, WT)....151
Water Temperature Contactor Switch Test....160
RENR7651 - Systems Operation (Marine Multi-Station Control System)....162
Data Link....163
General Information....164
Junction Box....168
Marine Power Display....170
Operator Controls....178
RENR7651 - Testing & Adjusting (Marine Multi-Station Control System)....187
Electrical Connector - Inspect....188
Glossary of Terms....204
Parameter - Program....211
RENR7651 - Troubleshooting (Marine Multi-Station Control System)....212
Active Station - Test....214
Button Panel - Test....216
Connector Locations....222
Control Head - Calibrate....229
Control Panel - Test....231
Data Link (Engine Monitoring System and Engine Vision) - Test....234
Data Link (Marine Power Display) - Test....241
Diagnostic Code List....252
E881 Multiple Stations on Master Control Data Link....254
ECM CID 0091 - FMI 08....255
ECM CID 0091 - FMI 13....260
ECM CID 0116 - FMI 00....261
ECM CID 0168 - FMI 00....269
ECM CID 0168 - FMI 01....272
ECM CID 0168 - FMI 02....275
ECM CID 1383 - FMI 11....284
Electronic Service Tool Will Not Communicate with PCP....292
Engine Cranks but Will Not Start....298
Gear Lockout - Test....304
General Information....306
PCP CID 0369 - FMI 07....307
PCP CID 0700 - FMI 02....311
PCP CID 0718 - FMI 07....315
PCP CID 1326 - FMI 09....322
PCP CID 1440 - FMI 03....333
PCP CID 1440 - FMI 04....336
PCP CID 1440 - FMI 07....339
PCP CID 1440 - FMI 08....343
PCP CID 1815 - FMI 04....346
PCP CID 1815 - FMI 12....350
PCP CID 1815 - FMI 13....351
PCP CID 1816 - FMI 09....352
PCP CID 1817 - FMI 09....364
PCP CID 1821 - FMI 09....371
PCP CID 1822 - FMI 09....377
Service Tools....388
Slow Vessel Mode - Test....397
Station Does Not Transfer....399
Switch Inputs Not Working....402
Troll Does Not Function....408
Using Caterpillar Electronic Technician (ET) to Determine Diagnostic Codes....418
RENR7893 - Marine Multi-Station Control System Electrical System - Typical Single Engine Installation....420
Collage....421
Main....436
RENR7893 - Schematic - Marine Multi-Station Control System Electrical System - Typical Single Engine Installation....438
Collage....439
Main....454
RENR7929 - Schematic - Marine Multi-Station Control System Electrical System - Typical Dual Engine Installation....456
Collage....457
Main....472
SEBF9050 - Applied Failure Analysis - Engine Valve Failure Modes{1100, 1105}....474
SEBU6875 - Owner's Manual (Caterpillar Driver Information Display)....488
SEGV3008 - Systems Operation (Fundamentals Electrical System for All Caterpillar Products)....572
Basic Circuit Theory....573
Basic Electrical Components....584
Battery....613
Charging System....632
Circuit Voltage....659
Electrical Measurement....667
Electrical Schematic....680
Electricity - How It Works....687
Magnetism....701
Ohms Law....710
Solid State Electrical Components....718
Starting System....734
SENR2995 - Product Safety....753
SENR3130 - Specifications (Torque Specifications for All Caterpillar Products)....761
SENR3130 - Torque Specifications....781
Air Brake Fittings....782
Air Conditioning Fittings....784
Bulkhead Nuts....786
English (SAE) Fasteners....789
Flare Fittings....794
General Information....798
Ground Engaging Tool (G.E.T.) Fasteners....801
Hose Clamps....803
Installation of Fittings....806
Metric (ISO) Fasteners....810
Miscellaneous Fittings....816
O-Ring Face Seal Fittings....818
Plugs....820
Straight Thread O-Ring Fittings....824
Tapered Pipe Thread Fittings....829
SENR3581 - Disassembly & Assembly (37-MT, 41-MT, 42-MT Series Starting Motors)....831
General Information....832
Starting Motor - Assemble - 37-MT and 41-MT....835
Starting Motor - Assemble - 42-MT....843
Starting Motor - Disassemble - 37-MT and 41-MT....849
Starting Motor - Disassemble - 42-MT....856
SENR3581 - Specifications (37-MT, 41-MT, 42-MT Series Starting Motors)....862
SENR3581 - Systems Operation (37-MT, 41-MT, 42-MT Series Starting Motors)....879
Component Description....880
General Information....886
Normal Operation....888
SENR3581 - Testing & Adjusting (37-MT, 41-MT, 42-MT Series Starting Motors)....899
Brush and Brush Holder - Check....900
No Load - Test....903
Pinion Clearance - Adjust....906
Starting Motor Solenoid - Test....921
SENR3581 - Troubleshooting (37-MT, 41-MT, 42-MT Series Starting Motors)....927
Engine Does Not Crank with Starting Motor On and Pinion Engaging Ring Gear....928
General Information....932
Service Tools....935
Starting Motor Does Not Turn or Turns Slowly....936
SENR3611 - Disassembly and Assembly (3114, 3116, and 3126 Engines for Caterpillar Built Machines)....941
Aftercooler - Install....945
Aftercooler - Remove....948
Air Compressor - Remove and Install....952
Air Compressor Drive Gear - Remove and Install....955
Alternator - Remove and Install....960
Bearing Clearance - Check....962
Belt Tensioner - Remove and Install....965
Belt Tightener - Install....967
Belt Tightener - Remove....968
Camshaft - Install....969
Camshaft - Remove....971
Camshaft Bearings - Remove and Install....974
Camshaft Gear - Remove and Install....977
Crankcase Breather - Remove and Install....979
Crankshaft - Install....981
Crankshaft - Remove....985
Crankshaft Front Seal - Install....988
Crankshaft Front Seal - Remove....990
Crankshaft Gear - Remove and Install....992
Crankshaft Main Bearings - Install....994
Crankshaft Main Bearings - Remove....998
Crankshaft Rear Seal - Install....1000
Crankshaft Rear Seal - Remove....1002
Crankshaft Rear Seal Carrier - Remove and Install....1004
Crankshaft Wear Sleeve (Rear) - Install....1008
Crankshaft Wear Sleeve (Rear) - Remove - If Equipped....1010
Cylinder Head - Install....1012
Cylinder Head - Remove....1016
Electric Starting Motor - Remove and Install....1019
Engine Balancer Shaft - Remove and Install....1021
Engine Lifting Bracket - Remove and Install....1024
Engine Oil Cooler - Install....1026
Engine Oil Cooler - Remove....1028
Engine Oil Cooler Bypass Valve - Remove and Install....1030
Engine Oil Filter Base - Assemble....1034
Engine Oil Filter Base - Disassemble....1036
Engine Oil Filter Base - Install....1038
Engine Oil Filter Base - Remove....1041
Engine Oil Filter Bypass Valve - Remove and Install....1043
Engine Oil Pan - Remove and Install....1047
Engine Oil Pressure Sensor - Remove and Install....1050
Engine Oil Pump - Assemble....1053
Engine Oil Pump - Disassemble....1057
Engine Oil Pump - Install....1061
Engine Oil Pump - Remove....1063
Ether Atomizer - Remove and Install....1065
Exhaust Manifold - Remove and Install....1067
Flywheel - Install....1071
Flywheel - Remove....1073
Flywheel Housing - Remove and Install....1075
Front Cover - Install....1078
Front Cover - Remove....1080
Fuel Filter Base - Remove and Install 01_03_2019....1081
Fuel Filter Base - Remove and Install....1087
Fuel Injection Control Linkage - Install....1091
Fuel Injection Control Linkage - Remove....1095
Fuel Priming Pump and Primary Fuel Filter - Remove and Install....1098
Fuel Shutoff Solenoid - Remove and Install....1103
Fuel Transfer Pump - Install....1106
Fuel Transfer Pump - Remove....1110
Gear Group (Front) - Install....1114
Gear Group (Front) - Remove....1119
Governor - Install....1121
Governor - Remove....1126
Housing (Front) - Install....1131
Housing (Front) - Remove....1134
Inlet Manifold - Install....1136
Inlet Manifold - Remove....1138
Inlet and Exhaust Valve Guides - Remove and Install....1140
Inlet and Exhaust Valve Seat Inserts - Remove and Install....1144
Inlet and Exhaust Valves - Remove and Install....1148
Lifter Group - Remove and Install....1153
Piston Cooling Jets - Remove and Install....1156
Pistons and Connecting Rods - Assemble....1159
Pistons and Connecting Rods - Disassemble....1164
Pistons and Connecting Rods - Install....1167
Pistons and Connecting Rods - Remove....1172
Rocker Shaft - Assemble....1176
Rocker Shaft - Disassemble....1178
Rocker Shaft and Pushrod - Install....1180
Rocker Shaft and Pushrod - Remove....1182
Turbocharger - Install....1184
Turbocharger - Remove....1186
Unit Injector - Install....1188
Unit Injector - Remove....1191
Unit Injector Sleeve - Install....1194
Unit Injector Sleeve - Remove....1196
Valve Mechanism Cover - Remove and Install....1198
Vibration Damper and Pulley - Remove and Install....1202
Water Pump - Assemble....1206
Water Pump - Disassemble....1210
Water Pump - Install....1213
Water Pump - Remove....1215
Water Temperature Regulator - Remove and Install....1217
Water Temperature Regulator Housing - Remove and Install....1220
SENR3947 - Disassembly & Assembly (Supplement for 3116 & 3126 Marine Engine)....1223
Alternator....1224
Expansion Tank....1226