Caterpillar 770G 772G Off-Highway Truck Operation & Maintenance Manual PDF (SEBU8491) - MCATSEBU8491.zip

A full Operation and Maintenance manual covering the Caterpillar 770G and 772G Off-Highway Truck, packed with every technical detail you need to keep your CAT truck running and handle it correctly.

SEBU8491 - Operation and Maintenance Manual (770G and 772G Off-Highway Truck).pdf

PRODUCT DETAILS:

Total Pages: 558 pages

File Format: PDF (Bookmarked, Table of Contents, Searchable, Printable, high quality)

Language: English

TABLE OF CONTENTS

FOREWORD...2

Foreword...3

MAINTENANCE...7

Tire Inflation with Nitrogen...11

Tire Inflation Pressure Adjustment...13

Lubricant Viscosities - Fluids Recommendations...14

Capacities (Refill)...25

S·O·S Information...27

System Pressure Release...28

Prepare the Machine for Maintenance...31

Match Tire Size - Dual Tire Configuration...35

Welding on Machines and Engines with Electronic Controls...36

Severe Service Application...38

Maintenance Interval Schedule...40

ARD Spark Plug - Clean...44

Air Conditioner Filter - Clean...47

Automatic Lubrication Reservoir - Fill...49

Backup Alarm - Test...52

Battery - Recycle...53

Battery or Battery Cable - Inspect_Replace...54

Belts - Inspect_Replace...56

Body Pivot Bearings - Lubricate...58

Brakes; Indicators and Gauges - Test...59

Braking System - Test...60

Brake Discs - Check...64

Breather (Differential and Final Drive) - Replace...65

Breather (Hoist and Brake Tank) - Replace...66

Breather (Torque Converter and Transmission) - Replace...67

Cab Air Filter - Clean_Replace...68

Central Lubrication System - Lubricate - If Equipped...70

Cooling System Coolant (ELC) - Change...75

Cooling System Coolant Extender (ELC) - Add...79

Cooling System Coolant Level - Check...82

Cooling System Coolant Sample - Obtain...84

Cooling System Pressure Cap - Clean_Replace...86

Cooling System Water Temperature Regulator - Replace...88

DEF Filler Screen - Clean - (Emission Related Component)...93

DEF Manifold Filters - Replace - Emission Related Component...95

Diesel Exhaust Fluid - Fill...101

Diesel Exhaust Fluid Filter - Replace - Emissions Related Component) - (Tier 4 Only...103

Diesel Exhaust Fluid Injector - Replace - Emission Related Component...106

Diesel Particulate Filter - Clean...108

Differential and Final Drive Oil - Change...109

Differential and Final Drive Oil - Inspect...113

Differential and Final Drive Oil Level - Check...114

Differential and Final Drive Oil Sample - Obtain...115

Display and Camera - Clean - If Equipped...117

Drive Shaft Slip Joint - Lubricate...119

Electronic Unit Injector - Inspect_Adjust...120

Engine Air Filter Primary Element - Clean_Replace...121

Engine Air Filter Secondary Element - Replace...125

Engine Air Precleaner - Clean...127

Engine Brake Slave Piston Lash - Inspect_Adjust - If Equipped...129

Engine Components - Clean_Inspect; Rebuild_Install Reman; Install New...130

Engine Components - Rebuild_Install Reman...132

Engine Crankcase Breather - Clean...133

Engine Oil Level - Check...135

Engine Oil Sample - Obtain...137

Engine Oil and Filter - Change...139

Engine Valve Lash - Check_Adjust...144

Ether Starting Aid Cylinder - Replace...146

Frame - Clean_Inspect...148

Frame and Body - Inspect...150

Frame and Body Support Pads - Clean_Inspect...152

Front Suspension Cylinder - Lubricate...154

Front Wheel Oil - Change...156

Front Wheel Oil - Inspect...159

Front Wheel Oil Level - Check...160

Front Wheel Oil Sample - Obtain...162

Fuel System - Fill...164

Fuel System - Prime...167

Fuel System Primary Filter (Water Separator) - Drain...169

Fuel System Primary Filter (Water Separator) - Replace...171

Fuel System Secondary Filter - Replace...175

Fuel Tank Cap and Strainer - Clean...179

Fuel Tank Water and Sediment - Drain...181

Fuses; Circuit Breakers and Relays - Replace_Reset...183

High Intensity Discharge Lamp (HID) - Replace - If Equipped...193

Hoist Cylinder Bearings - Lubricate...195

Hoist and Brake Tank Oil - Change...197

Hoist and Brake Tank Oil Level - Check...200

Hoist and Brake Tank Oil Sample - Obtain...202

Magnetic Plug (Wheels) - Check...204

Oil Filter (Brake) - Replace...206

Oil Filter (Power Train) - Replace...208

Oil Filter (Steering) - Replace...210

Oil Filter - Inspect...212

Radiator Core and Aftercooler - Clean...214

Rear Axle Housing Lateral Control Rod Bearings - Lubricate...216

Rear Axle Support_A-Frame Bearing - Lubricate...217

Rear Suspension Cylinder Bearings - Lubricate...218

Receiver Dryer (Refrigerant) - Replace...220

Rim - Inspect...222

Rollover Protective Structure (ROPS) - Inspect...226

Screen (Hoist and Brake Tank) - Inspect_Clean_Replace...227

Seat Belt - Inspect...230

Seat Belt - Replace...231

Seat Suspension - Inspect_Lubricate...233

Secondary Steering - Test...234

Service Brakes - Inspect...236

Steering Ball Stud - Replace...237

Steering Cylinder Bearings - Lubricate...238

Steering Linkage - Inspect...239

Steering System Oil - Change...241

Steering System Oil Level - Check...244

Steering System Oil Sample - Obtain...245

Steering Tie Rod and Pin Bearings - Lubricate...247

Suction Screen (Torque Converter Scavenge) - Clean...249

Suction Screen (Transmission Scavenge) - Clean...252

Suspension Cylinder - Check...255

Tire Inflation - Check...259

Torque Converter and Transmission Oil - Change...260

Torque Converter and Transmission Oil Level - Check...264

Torque Converter and Transmission Oil Sample - Obtain...266

Traction Control System (TCS) - Test...269

Window Washer Bottle - Fill...271

Window Wipers - Inspect_Replace...273

Windows - Clean...274

OPERATION...275

Mounting and Dismounting...277

Daily Inspection...279

Engine Exhaust (Diverter) - If Equipped...282

Alternate Exit...284

Seat...285

Seat Belt...291

Seat Belt - 4-Point Harness (If Equipped)...299

Mirror...303

Operator Controls...308

Radio Mount...330

Diesel Particulate Filter Regeneration...332

Selective Catalytic Reduction Warning System...337

Battery Disconnect Switch...350

Backup Alarm...354

Engine Shutdown Switch...355

Braking...357

Retarding...361

Product Link...367

Monitoring System...369

Camera - If Equipped...388

Service Ports...391

Direction and Speed Control...393

Engine Lockout Control...397

Machine Lockout Control...400

Operation Information...403

Engine Starting ...410

Engine and Machine Warm-Up...413

Stopping the Machine...418

Stopping the Engine...420

Stopping the Engine if an Electrical Malfunction Occurs...425

Body Retaining Pin...427

Leaving the Machine...430

Use of Wheel Chocks...432

Machine Storage and Specified Storage Period...436

Lifting and Tying Down the Machine...437

Shipping the Machine...442

Roading the Machine...443

Jacking Locations...444

Towing the Machine...446

Dumping with Engine Stopped...451

Lowering the Body with Engine Stopped...452

Towing With Inoperable Engine...455

Towing With Power Train Failure...459

Engine Starting with Jump Start Cables...462

Engine Starting with Auxiliary Start Receptacle...465

PRODUCT INFORMATION...467

Specifications...468

Plate Locations and Film Locations...476

Emissions Certification Film...485

Declaration of Conformity...486

REFERENCE INFORMATION...488

Reference Material...489

Decommissioning and Disposal...490

SAFETY...491

Safety Messages...492

Additional Messages...505

General Hazard Information...511

Crushing Prevention and Cutting Prevention...517

Fire Safety...518

Burn Prevention...520

Fire Prevention and Explosion Prevention...522

Fire Extinguisher Location...529

Tire Information...530

Electrical Storm Injury Prevention...532

Before Starting Engine...533

Engine Starting...534

Before Operation...535

Visibility Information...536

Restricted Visibility...537

Operation...539

Parking...544

Slope Operation...545

Sound Information and Vibration Information...547

Operator Station...553

Guards - Operator Protection...554

WARRANTY...556

Emissions Warranty Information...557

Caterpillar 770G and 772G Off-Highway Truck Operation and Maintenance Manual (SEBU8491)