Volvo ECR25D Compact Excavator Workshop Repair Service Manual PDF Download - MVLVCONECR25D.zip
A full workshop service and repair manual for the Volvo ECR25D Compact Excavator, featuring electrical wiring schematics and the technical data needed to maintain, troubleshoot, and rebuild the machine to professional mechanic standards.
The Volvo Construction ECR25D Compact Excavator workshop service repair manual contains:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.
MAIN SECTIONS
0 - GENERAL
1 - STANDARD PARTS, SERVICE
2 - ENGINE WITH MOUNTING AND EQUIPMENT
3 - ELEC. SYSTEM; WARNING SYSTEM; INFORMATION SYSTEM; INSTRUMENTS
4 - POWER TRANSMISSION
7 - FRAME; SPRINGS; DAMPING; AXLE SUSPENSION; WHEEL_TRACK UNIT
8 - MACHINERY HOUSE; CAB; EXTERIOR TRIM PARTS ANYWHERE
9 - HYDRAULIC SYSTEM; DIGGING_HANDLING_GRADING EQUIPM.; MISC EQUIPM
Volvo ECR25D Compact Excavators Service Repair Manual.pdf
Pages: 2,054
File Format: PDF (Windows & Mac & Linux)
Language: English
TABLE OF CONTENTS
0 - Foreword.....2
0 - GENERAL.....3
00 - DESCRIPTION; COMPLETE MACHINE.....4
Component locations_{12-11-25}.....4
Component locations_{12-11-53}.....6
Description, general.....8
Product plate, description_{12-12-36}.....10
Product plate, description_{12-13-04}.....12
03 - SPECIFICATIONS.....14
Capacities_{12-06-46}.....14
Capacities_{12-07-10}.....15
Conversion tables.....16
Dimensions.....21
Lifting capacities.....23
Tightening Torques .....26
Weight_{12-08-30}.....35
Weight_{12-08-54}.....36
05 - TRANSPOET INSTRUCTION; STORAGE INSTRUCTION; OPERATIONG INSTRUCTION.....37
Lifting machine_{12-05-58}.....37
Transporting and lifting the machine_{12-05-30}.....39
07 - STANDARD TIME.....43
Operation numbers for additional work.....43
08 - TOOL.....45
E-4501.....45
Infrared Thermometer.....46
09 - MISCELLANEOUS.....50
Hydraulic cylinders, dieseling.....50
Service positions.....52
Welding on the machine_{12-01-06}.....54
Welding on the machine_{12-01-30}.....56
1 - STANDARD PARTS, SERVICE.....57
16 - LUBRICANT; FUEL; OTHER FLUID.....58
Alternative fuels.....58
Coolant.....61
Fuel, recommendation.....63
Lubricants, specifications.....64
Recommended lubricants.....67
17 - SERVICE.....70
Air cleaner primary filter, change.....70
Air cleaner secondary filter, change.....71
Air inlet hose, checking.....73
Arrival Inspection, according to Inspection Programme.....74
Attachment quick coupler, checking.....75
Cab main filter, replacing-[2846].....76
Cab main filter, replacing.....77
Cab, position 1, restoring.....78
Cab, position 1.....81
Cleaning prior to repair.....85
Cleanliness, braking and hydraulic system.....86
Coolant freezing point, checking.....87
Coolant level, checking.....89
Coolant, changing-[4049].....90
Coolant, changing.....93
Coolant, level, check.....96
Crankcase ventilation separator, checking.....97
Creeping of hydraulic cylinder.....98
Cylinder speed.....100
Delivery Inspection, according to Inspection Programme.....104
Deviation when travelling straight ahead.....105
Dust valve, clean.....108
Engine air cleaner primary filter, replacing.....109
Engine air cleaner secondary filter, replacing.....111
Engine oil and filter, changing.....112
Engine oil level, checking.....115
Engine radiator and hydraulic oil cooler, check (clean when necessary).....116
Engine radiator, oil cooler and condensor (if installed), clean.....118
Engine, changing oil and filter.....120
Engine, oil level, check.....123
Exhaust manifold, checking.....124
Fan belt and_or alternator belt, checking and adjusting tension .....125
Fan belt and_or alternator belt, replacing.....127
Fan_alternator belt, checking.....132
Fuel and fuel return hoses, replace.....134
Fuel filter, change.....136
Fuel filter, replacing.....138
Fuel hoses, checking.....140
Fuel injectors, checking.....142
Hydraulic hoses, checking.....154
Hydraulic oil filter, changing.....155
Hydraulic oil filters, replacing.....157
Hydraulic oil level, check.....159
Hydraulic oil level, checking.....161
Hydraulic oil tank, changing oil.....163
Hydraulic oil, changing.....167
Hydraulic pressure, checking-[3232].....171
Hydraulic pressure, checking.....175
Hydraulic system, pressure release.....179
Injection pump, checking-[2300].....181
Injection pump, checking.....190
Injection timing, checking-[2333].....198
Injection timing, checking.....208
Injectors, checking.....217
Leakage oil filter element, replacing_{11-27-42}.....229
Leakage oil filter, filter element replace_{11-28-10}.....231
Lubrication and service schedules_{10-52-38}.....233
Lubrication and service schedules_{10-53-31}.....237
Lubrication and service schedules_{10-54-15}.....240
Lubrication, see lubrication chart.....244
Lubrication.....245
Machine condition, checking.....246
Maintenance of Stored Machines, according to Inspection Programme.....247
Maintenance service, daily.....248
Maintenance service, every 10 hours.....250
Maintenance service, every 1000 hours-[4733].....252
Maintenance service, every 1000 hours.....255
Maintenance service, every 1500 hours-[4622].....258
Maintenance service, every 1500 hours.....261
Maintenance service, every 2000 hours-[4511].....264
Maintenance service, every 2000 hours.....267
Maintenance service, every 250 hours-[4931].....270
Maintenance service, every 250 hours.....273
Maintenance service, every 3000 hours-[4400].....275
Maintenance service, every 3000 hours.....279
Maintenance service, every 50 hours-[5004].....282
Maintenance service, every 50 hours.....284
Maintenance service, every 500 hours-[4850].....286
Maintenance service, every 500 hours.....289
Maintenance service, first 50 hours.....292
Measuring condition.....294
Radiator and hydraulic oil cooler, cleaning.....295
Radiator hoses all, replacing.....297
Radiator hoses, checking.....299
Repairing hydraulic system.....301
Seat belt, replacing_{11-25-24}.....302
Seat belt, replacing_{11-25-52}.....306
Service and maintenance.....310
Service position 1-[5213].....312
Service position 2-[5141].....313
Service position 3-[5107].....315
Service positions-[5254].....317
Slewing speed.....319
Starting with booster batteries-.....321
Test running and checking.....323
Test-run and check.....324
Thumb pivot pin, lubricating.....325
Towing, measures_{10-39-10}.....327
Towing, measures_{10-39-38}.....329
Track gearbox oil level, check.....331
Track gearbox oil level, checking.....333
Track gearbox oil, changing.....335
Track running speed.....337
Track tension and condition, checking.....339
Track tension, adjusting .....341
Track tension, checking.....343
Travel Speed.....344
Travel motor gearbox, changing oil.....346
Values, creeping of hydraulic cylinder_{10-47-59}.....348
Values, creeping of hydraulic cylinder_{10-48-23}.....349
Values, cylinder speed_{10-49-47}.....350
Values, cylinder speed_{10-50-11}.....351
Values, deviation when travelling straight ahead.....352
Values, slewing speed_{10-46-18}.....353
Values, slewing speed_{10-46-42}.....354
Values, track running speed_{10-42-29}.....355
Values, track running speed_{10-42-54}.....356
Values, travel speed_{10-44-11}.....357
Values, travel speed_{10-44-36}.....358
Valve clearance, checking and adjusting.....359
Valves, adjusting.....374
Water separator, checking.....386
Water separator, cleaning.....388
Water separator, drain.....390
19 - GENERAL.....392
CE marking and declaration of conformity.....392
Checklist after a fire or heat exposure.....394
Decontamination.....395
Environmental handling for the future.....396
Environmentally hazardous fluids_{10-22-00}.....398
Environmentally hazardous fluids_{10-22-24}.....399
Environmentally safe handling.....400
Fire prevention measures.....402
Health hazards with paint, plastics and rubber.....405
Pressure setting and leak detection.....407
Safety concerns everybody!.....408
Safety for work on hydraulic systems.....410
Safety rules when servicing.....412
Safety when handling oils and fuel.....415
Safety when handling the machine_{10-34-31}.....416
Safety when handling the machine_{10-35-11}.....421
Safety when lifting and supporting the machine.....426
Safety when working with batteries.....428
Service position 1.....431
Service position 2.....433
Service position 3.....435
Service positions-[3221].....437
Service positions.....439
Starting with booster batteries.....441
Waste handling.....443
Working in environmentally contaminated areas.....447
Working on the electrical system of the machine.....450
2 - ENGINE WITH MOUNTING AND EQUIPMENT.....452
20 - GENERAL.....453
Engine, capacities_{10-19-06}.....453
Engine, capacities_{10-19-31}.....454
Engine, description.....455
Engine, tighten torques_{10-18-04}.....458
Engine, tighten torques_{10-18-28}.....460
Troubleshooting chart_{10-17-01}.....462
Troubleshooting chart_{10-17-26}.....466
21 - ENGINE.....470
Crankshaft, description.....470
Cylinder compression, testing_{10-13-27}.....472
Cylinder compression, testing_{10-14-22}.....474
Cylinder head, description.....477
Cylinder head, installing_{10-05-15}.....479
Cylinder head, installing_{10-05-43}.....482
Cylinder head, removing_{10-06-25}.....485
Cylinder head, removing_{10-06-53}.....488
Cylinder head, specifications.....491
Engine mounts, replacing_{09-55-43}.....492
Engine mounts, replacing_{09-56-11}.....496
Engine, installing_{10-09-59}.....498
Engine, installing_{10-11-02}.....508
Engine, mounting in work stand.....516
Engine, removing_{10-11-58}.....518
Engine, removing_{10-12-32}.....527
Engine, specifications_{10-15-34}.....535
Engine, specifications_{10-15-58}.....536
Oil sump, replacing_{09-56-58}.....538
Oil sump, replacing_{09-57-26}.....541
Pistons, description.....544
Timing gear, description.....546
Valve cover, description and operation.....548
Valve cover, installing_{10-01-14}.....550
Valve cover, installing_{10-01-42}.....553
Valve cover, removing_{10-02-24}.....556
Valve cover, removing_{10-02-52}.....559
Valve mechanism, description.....562
Valve mechanism, specifications.....564
Valves, adjusting_{09-59-46}.....565
Valves, adjusting_{10-00-31}.....567
22 - LUBRICATING SYSTEM.....582
Lubricating system, description.....582
Lubrication system, specifications_{09-53-53}.....585
Lubrication system, specifications_{09-54-17}.....586
Oil pump, description.....587
23 - FUEL SYSTEM.....588
Fuel feed pump, description.....588
Fuel feed pump, specifications_{09-48-33}.....590
Fuel feed pump, specifications_{09-48-57}.....591
Fuel filter_water separator, description_{09-49-39}.....592
Fuel filter_water separator, description_{09-50-07}.....593
Fuel pump, installing_{09-46-18}.....594
Fuel pump, installing_{09-46-46}.....597
Fuel pump, removing_{09-47-28}.....599
Fuel pump, removing_{09-47-56}.....602
Fuel system, description.....605
Fuel system, general specifications_{09-51-23}.....608
Fuel system, general specifications_{09-51-47}.....609
Fuel tank, description_{09-44-02}.....610
Fuel tank, description_{09-44-29}.....612
Fuel tank, installing_{09-41-33}.....613
Fuel tank, installing_{09-42-01}.....615
Fuel tank, removing_{09-42-43}.....618
Fuel tank, removing_{09-43-12}.....621
Fuel tank, specifications_{09-45-07}.....624
Fuel tank, specifications_{09-45-32}.....625
Idling speed, checking and adjusting_{09-40-17}.....626
Idling speed, checking and adjusting_{09-40-46}.....629
Injection pump, checking_{09-37-21}.....632
Injection pump, checking_{09-38-01}.....634
Injection timing, checking_{09-38-49}.....643
Injection timing, checking_{09-39-34}.....645
Injectors, checking_{09-31-21}.....655
Injectors, checking_{09-32-01}.....657
Injectors, description_{09-35-03}.....669
Injectors, description_{09-35-30}.....671
Injectors, replacing_{09-32-43}.....673
Injectors, replacing_{09-33-11}.....679
Injectors, specification_{09-36-09}.....685
Injectors, specification_{09-36-33}.....686
Injectors, tightening torques_{09-33-54}.....687
Injectors, tightening torques_{09-34-21}.....689
25 - INLET & EXHAUST SYSTEM.....691
Air cleaner, description.....691
Air cleaner, installing_{09-21-00}.....693