CLAAS LEXION 510-600 520 530 540 550 560 570 580 Combine Workshop Repair Service Manual PDF (0002919440) - MCLAS0002919440.zip

A complete workshop service and repair guide featuring Electrical Wiring Diagrams for the CLAAS LEXION 510, 520, 530, 540, 550, 560, 570, 580, and 600 models, packed with every technical detail needed to service, troubleshoot, fix, and overhaul these machines the way professional technicians do.

This workshop service repair manual for the CLAAS LEXION 510 - 600 Combines contains:

* Numbered table of contents easy to use so that you can find the information you need fast.

* Detailed sub-steps expand on repair procedure information

* Numbered instructions guide you through every repair procedure step by step.

* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.

* Notes, cautions and warnings throughout each chapter pinpoint critical information.

* Bold figure number help you quickly match illustrations with instructions.

* Detailed illustrations, drawings and photos guide you through every procedure.

* Enlarged inset helps you identify and examine parts in detail.

0002919440 en (May-27-2011) - CLAAS LEXION 600 - 510 Combines Technical Systems.pdf

PRODUCT DETAILS:

Total Pages: 1,140 pages

File Format: PDF (Internal Links, Bookmarked, Table of Contents, Searchable, Printable, high quality)

Language: English

Validity: Electric system chapter

This manual applies to machine / front attachment:

Designation

Type

Serial number

from

to

LEXION 600 / 600 Terra Trac

589

589 00018

–

LEXION 580 / 580 Terra Trac

586

586 00918

–

LEXION 570 / 570 Terra Trac

585

585 00358

–

LEXION 560 / 560 Terra Trac / 550 / 540

584

584 02256

–

LEXION 530 / 520 / 510

583

583 00868

–

Validity: Hydraulic system chapter

This manual applies to machine / front attachment:

Designation

Type

Serial number

from

to

LEXION 600 / 600 Terra Trac

589

589 00011

–

LEXION 580 / 580 Terra Trac

586

586 00011

–

LEXION 570 / 570 Terra Trac

585

585 00011

–

LEXION 560 / 560 Terra Trac / 550 / 540

584

584 00011

–

LEXION 530 / 520 / 510

583

583 00011

–

Cover....2

0b CCN EXPLANATION....3

CCN (CLAAS Component Number)....4

Electric system standard....5

General....6

Hydraulic system standard....7

0c INTRODUCTION....8

Overview....9

1 HYDRAULIC SYSTEM....10

001 Overall hydraulic system....11

1.1 Hydraulic system - General....13

1.1 Hydraulic system - General_127220_001_XX_detail....19

1.1 Hydraulic system - General_127221_001_XX_detail....20

1.1 Hydraulic system - General_127222_001_XX_detail....21

1.1 Hydraulic system - General_127223_001_XX_detail....22

1.2 Overall hydraulic system circuit diagram....23

1.2 Overall hydraulic system circuit diagram_130486_002_XX_detail....36

1.2 Overall hydraulic system circuit diagram_130487_002_XX_detail....37

1.2 Overall hydraulic system circuit diagram_130488_002_XX_detail....38

1.2 Overall hydraulic system circuit diagram_130489_002_XX_detail....39

1.2 Overall hydraulic system circuit diagram_130490_002_XX_detail....40

1.2 Overall hydraulic system circuit diagram_130491_002_XX_detail....41

1.2 Overall hydraulic system circuit diagram_130492_002_XX_detail....42

1.2 Overall hydraulic system circuit diagram_130493_002_XX_detail....43

1.2 Overall hydraulic system circuit diagram_130494_002_XX_detail....44

1.2 Overall hydraulic system circuit diagram_130495_002_XX_detail....45

1.2 Overall hydraulic system circuit diagram_130496_002_XX_detail....46

1.2 Overall hydraulic system circuit diagram_130497_002_XX_detail....47

1.3 Multicoupler....48

1.3 Multicoupler_127224_001_XX_detail....49

002 Steering hydraulics....50

2.1 Steering hydraulics circuit diagram....51

2.1 Steering hydraulics circuit diagram_127454_001_XX_detail....57

2.1 Steering hydraulics circuit diagram_127456_001_XX_detail....58

2.1 Steering hydraulics circuit diagram_127457_001_XX_detail....59

2.2 Steering....60

2.2 Steering_127458_001_XX_detail....65

2.2 Steering_127459_001_XX_detail....66

2.2 Steering_127460_001_XX_detail....67

2.3 AUTOPILOT....68

2.3 AUTOPILOT_127461_001_XX_detail....72

2.3 AUTOPILOT_127462_001_XX_detail....73

003 Working hydraulics....74

3.1 Working hydraulics circuit diagrams....77

3.1 Working hydraulics circuit diagrams_130698_001_XX_detail....85

3.1 Working hydraulics circuit diagrams_130700_001_XX_detail....86

3.1 Working hydraulics circuit diagrams_130701_001_XX_detail....87

3.1 Working hydraulics circuit diagrams_130702_001_XX_detail....88

3.1 Working hydraulics circuit diagrams_130703_001_XX_detail....89

3.1 Working hydraulics circuit diagrams_130704_001_XX_detail....90

3.1 Working hydraulics circuit diagrams_130705_001_XX_detail....91

3.1 Working hydraulics circuit diagrams_130706_001_XX_detail....92

3.1 Working hydraulics circuit diagrams_130707_001_XX_detail....93

3.1 Working hydraulics circuit diagrams_130708_001_XX_detail....94

3.1 Working hydraulics circuit diagrams_130709_001_XX_detail....95

3.1 Working hydraulics circuit diagrams_130710_001_XX_detail....96

3.10 Feed rake conveyor ._. front attachment speed control....97

3.10 Feed rake conveyor ._. front attachment speed control_128911_001_XX_detail....100

3.11 Opening ._. closing the grain tank ._. unloading aid....101

3.11 Opening ._. closing the grain tank ._. unloading aid_128913_001_XX_detail....105

3.11 Opening ._. closing the grain tank ._. unloading aid_128914_001_XX_detail....106

3.11 Opening ._. closing the grain tank ._. unloading aid_128915_001_XX_detail....107

3.11 Opening ._. closing the grain tank ._. unloading aid_128916_001_XX_detail....108

3.12 Front attachment control....109

3.12 Front attachment control_128918_003_XX_detail....116

3.12 Front attachment control_128920_003_XX_detail....117

3.12 Front attachment control_129008_001_XX_detail....118

3.12 Front attachment control_129009_001_XX_detail....119

3.13 Reverse front attachment....120

3.13 Reverse front attachment_128922_001_XX_detail....126

3.13 Reverse front attachment_128924_001_XX_detail....127

3.13 Reverse front attachment_129010_001_XX_detail....128

3.13 Reverse front attachment_129011_001_XX_detail....129

3.14 Front attachment dampening....130

3.14 Front attachment dampening_128925_001_XX_detail....136

3.14 Front attachment dampening_128926_002_XX_detail....137

3.14 Front attachment dampening_128927_001_XX_detail....138

3.14 Front attachment dampening_128928_001_XX_detail....139

3.15 Half tracks rubber track tension....140

3.15 Half tracks rubber track tension_128933_001_XX_detail....142

3.18 Service brake (non-muscular energy braking system)....143

3.18 Service brake (non-muscular energy braking system)_128935_001_XX_detail....147

3.18 Service brake (non-muscular energy braking system)_128937_001_XX_detail....148

3.2 Raise ._. lower front attachment....149

3.2 Raise ._. lower front attachment_127773_001_XX_detail....161

3.2 Raise ._. lower front attachment_127777_001_XX_detail....162

3.2 Raise ._. lower front attachment_142355_001_XX_detail....163

3.2 Raise ._. lower front attachment_142448_001_XX_detail....164

3.2 Raise ._. lower front attachment_143495_001_XX_detail....165

3.2 Raise ._. lower front attachment_35139_001_XX_detail....166

3.3 Concave adjustment....167

3.3 Concave adjustment_127780_001_XX_detail....174

3.3 Concave adjustment_127787_001_XX_detail....175

3.3 Concave adjustment_127788_001_XX_detail....176

3.3 Concave adjustment_127789_001_XX_detail....177

3.4 Threshing drum speed control....178

3.4 Threshing drum speed control_128890_001_XX_detail....182

3.4 Threshing drum speed control_128892_001_XX_detail....183

3.5 Uni-spreader ._. radial spreader ._. swivelling the swathing flap....184

3.5 Uni-spreader ._. radial spreader ._. swivelling the swathing flap_128894_001_XX_detail....193

3.5 Uni-spreader ._. radial spreader ._. swivelling the swathing flap_128895_001_XX_detail....194

3.5 Uni-spreader ._. radial spreader ._. swivelling the swathing flap_128896_001_XX_detail....195

3.5 Uni-spreader ._. radial spreader ._. swivelling the swathing flap_128897_001_XX_detail....196

3.5 Uni-spreader ._. radial spreader ._. swivelling the swathing flap_128900_001_XX_detail....197

3.6 Swinging the grain tank unloading tube....198

3.6 Swinging the grain tank unloading tube_128901_001_XX_detail....201

3.6 Swinging the grain tank unloading tube_128902_001_XX_detail....202

3.7 Rotor speed control....203

3.7 Rotor speed control_128903_001_XX_detail....205

3.7 Rotor speed control_128904_001_XX_detail....206

3.8 Front attachment quick stop....207

3.8 Front attachment quick stop_128905_001_XX_detail....209

3.8 Front attachment quick stop_128906_001_XX_detail....210

3.9 Cutterbar spring lock....211

3.9 Cutterbar spring lock_128909_001_XX_detail....213

3.9 Cutterbar spring lock_128910_001_XX_detail....214

004 Low-pressure hydraulic system....215

4.1 Circuit diagram of LEXION 600 wheel machine....217

4.1 Circuit diagram of LEXION 600 wheel machine_128938_002_XX_detail....220

4.2 LEXION 600 Terra Trac circuit diagram....221

4.2 LEXION 600 Terra Trac circuit diagram_128939_002_XX_detail....224

4.3 LEXION 580-510 circuit diagram....225

4.3 LEXION 580-510 circuit diagram_128940_002_XX_detail....227

4.4 Pressure relief valve of low-pressure hydraulic system....228

4.4 Pressure relief valve of low-pressure hydraulic system_128941_001_XX_detail....229

4.5 Solenoid valves of low-pressure hydraulic system....230

4.5 Solenoid valves of low-pressure hydraulic system_128942_001_XX_detail....234

4.5 Solenoid valves of low-pressure hydraulic system_128943_001_XX_detail....235

4.6 Low-pressure hydraulic system hydraulic cylinder....236

4.6 Low-pressure hydraulic system hydraulic cylinder_128944_001_XX_detail....245

4.6 Low-pressure hydraulic system hydraulic cylinder_128945_001_XX_detail....246

4.6 Low-pressure hydraulic system hydraulic cylinder_128946_001_XX_detail....247

4.6 Low-pressure hydraulic system hydraulic cylinder_128947_001_XX_detail....248

4.6 Low-pressure hydraulic system hydraulic cylinder_128948_001_XX_detail....249

4.6 Low-pressure hydraulic system hydraulic cylinder_128949_002_XX_detail....250

4.6 Low-pressure hydraulic system hydraulic cylinder_128950_001_XX_detail....251

4.6 Low-pressure hydraulic system hydraulic cylinder_128951_001_XX_detail....252

4.7 3-D sieve pan control system....253

4.7 3-D sieve pan control system_128952_001_XX_detail....255

4.8 Grain tank unloading chain lubrication....256

4.8 Grain tank unloading chain lubrication_128953_001_XX_detail....258

005 Electro-hydraulic gearshift (EHS)....259

5.1 LEXION 580-510 - 3-speed manual gearbox....260

5.1 LEXION 580-510 - 3-speed manual gearbox_128954_001_XX_detail....264

5.2 LEXION 600 - 2-speed manual gearbox....265

5.2 LEXION 600 - 2-speed manual gearbox_128960_001_XX_detail....268

006 Straw and chaff spreading....269

6.1 Straw and chaff spreader....270

6.1 Straw and chaff spreader_130510_001_XX_detail....273

6.1 Straw and chaff spreader_130511_001_XX_detail....274

6.2 Uni-spreader....275

6.2 Uni-spreader_130512_001_XX_detail....279

6.2 Uni-spreader_130513_001_XX_detail....280

6.2 Uni-spreader_130514_001_XX_detail....281

6.3 Radial spreader....282

6.3 Radial spreader_130515_001_XX_detail....293

6.3 Radial spreader_130516_001_XX_detail....294

6.3 Radial spreader_130517_001_XX_detail....295

6.3 Radial spreader_130518_001_XX_detail....296

6.3 Radial spreader_130519_001_XX_detail....297

6.3 Radial spreader_130520_001_XX_detail....298

6.3 Radial spreader_130521_001_XX_detail....299

6.3 Radial spreader_130522_001_XX_detail....300

007 Radiator cleaning....301

7.1 Rotary chaff screen....302

7.1 Rotary chaff screen_130523_001_XX_detail....304

7.2 Planar radiator cleaning....305

7.2 Planar radiator cleaning_130525_001_XX_detail....308

7.2 Planar radiator cleaning_130526_001_XX_detail....309

7.3 Exhaust system cooling, planar radiator cleaning....310

7.3 Exhaust system cooling, planar radiator cleaning_142951_001_XX_detail....312

008 Ground drive hydraulics....313

8.1 Hydrostatic ground drive - mechanically controlled....315

8.1 Hydrostatic ground drive - mechanically controlled_130542_002_XX_detail....327

8.1 Hydrostatic ground drive - mechanically controlled_130543_001_XX_detail....328

8.1 Hydrostatic ground drive - mechanically controlled_130544_001_XX_detail....329

8.1 Hydrostatic ground drive - mechanically controlled_130545_001_XX_detail....330

8.1 Hydrostatic ground drive - mechanically controlled_130547_002_XX_detail....331

8.1 Hydrostatic ground drive - mechanically controlled_130548_002_XX_detail....332

8.1 Hydrostatic ground drive - mechanically controlled_139579_002_XX_detail....333

8.1 Hydrostatic ground drive - mechanically controlled_143284_001_XX_detail....334

8.2 Hydrostatic ground drive - electronically controlled (EFA)....335

8.2 Hydrostatic ground drive - electronically controlled (EFA)_127049_002_XX_detail....348

8.2 Hydrostatic ground drive - electronically controlled (EFA)_127050_002_XX_detail....349

8.2 Hydrostatic ground drive - electronically controlled (EFA)_127051_001_XX_detail....350

8.2 Hydrostatic ground drive - electronically controlled (EFA)_127052_002_XX_detail....351

8.2 Hydrostatic ground drive - electronically controlled (EFA)_130711_002_XX_detail....352

8.2 Hydrostatic ground drive - electronically controlled (EFA)_130712_002_XX_detail....353

8.2 Hydrostatic ground drive - electronically controlled (EFA)_41860_001_XX_detail....354

8.3 4-Trac drive (four-wheel drive) with hydrostatic ground drive....355

8.3 4-Trac drive (four-wheel drive) with hydrostatic ground drive_130590_001_XX_detail....373

8.3 4-Trac drive (four-wheel drive) with hydrostatic ground drive_130591_001_XX_detail....374

8.3 4-Trac drive (four-wheel drive) with hydrostatic ground drive_130592_001_XX_detail....375

8.3 4-Trac drive (four-wheel drive) with hydrostatic ground drive_130593_001_XX_detail....376

8.3 4-Trac drive (four-wheel drive) with hydrostatic ground drive_130594_001_XX_detail....377

8.3 4-Trac drive (four-wheel drive) with hydrostatic ground drive_130595_001_XX_detail....378

8.3 4-Trac drive (four-wheel drive) with hydrostatic ground drive_130714_002_XX_detail....379

8.3 4-Trac drive (four-wheel drive) with hydrostatic ground drive_140186_002_XX_detail....380

8.3 4-Trac drive (four-wheel drive) with hydrostatic ground drive_140189_002_XX_detail....381

8.3 4-Trac drive (four-wheel drive) with hydrostatic ground drive_143329_001_XX_detail....382

010 Brake system....383

10.1 LEXION 600 wheel machine brake system....384

10.1 LEXION 600 wheel machine brake system_130717_001_XX_detail....387

10.2 LEXION 600 Terra Trac (half tracks) brake system....388

10.2 LEXION 600 Terra Trac (half tracks) brake system_130596_001_XX_detail....394

10.2 LEXION 600 Terra Trac (half tracks) brake system_130598_001_XX_detail....395

10.2 LEXION 600 Terra Trac (half tracks) brake system_130718_001_XX_detail....396

10.3 LEXION 560-510 brake system....397

10.3 LEXION 560-510 brake system_130719_001_XX_detail....399

011 Standard cutterbar....400

11.1 Standard cutterbar circuit diagram....401

11.1 Standard cutterbar circuit diagram_130600_001_XX_detail....403

11.2 Vertical reel adjustment (standard cutterbar)....404

11.2 Vertical reel adjustment (standard cutterbar)_130601_001_XX_detail....407

11.2 Vertical reel adjustment (standard cutterbar)_130602_001_XX_detail....408

11.3 Horizontal reel adjustment (standard cutterbar)....409

11.3 Horizontal reel adjustment (standard cutterbar)_130603_001_XX_detail....412

11.3 Horizontal reel adjustment (standard cutterbar)_130604_001_XX_detail....413

11.4 Reel speed adjustment (standard cutterbar)....414

11.4 Reel speed adjustment (standard cutterbar)_130605_001_XX_detail....418

11.5 Rape cutter drive (standard cutterbar)....419

11.5 Rape cutter drive (standard cutterbar)_130609_001_XX_detail....420

012 VARIO cutterbar....421

12.1 VARIO cutterbar circuit diagram....422

12.1 VARIO cutterbar circuit diagram_130612_001_XX_detail....425

12.2 Vertical reel adjustment (VARIO cutterbar)....426

12.2 Vertical reel adjustment (VARIO cutterbar)_130614_001_XX_detail....431

12.2 Vertical reel adjustment (VARIO cutterbar)_130615_001_XX_detail....432

12.2 Vertical reel adjustment (VARIO cutterbar)_130616_001_XX_detail....433

12.3 Horizontal reel adjustment (VARIO cutterbar)....434

12.3 Horizontal reel adjustment (VARIO cutterbar)_130618_001_XX_detail....439