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Caterpillar 259B3 247B3 257B3 216B3 226B3 236B3 242B3 252B3 Skid Steer Loaders Workshop Repair Service Manual PDF - MCAT216B3242B3OPES.zip

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Caterpillar 259B3 Compact Track Loader, 247B3 and 257B3 Multi Terrain Loaders & 216B3, 226B3, 236B3, 242B3 and 252B3 Skid Steer Loaders Repair & Service Manual


This is the full factory-issued service manual, including Electrical Wiring Diagrams, covering the Caterpillar Compact Track Loader, Multi Terrain Loader and Skid Steer Loader models 259B3, 247B3, 257B3, 216B3, 226B3, 236B3, 242B3 and 252B3. It contains every piece of shop-level guidance needed to service, troubleshoot, fix and rebuild or refurbish these machines to the same standard as professional technicians.


Caterpillar Compact Track Loaders / Multi Terrain Loaders / Skid Steer Loaders 259B3, 247B3, 257B3, 216B3, 226B3, 236B3, 242B3, 252B3 workshop service repair manual includes:


* Numbered table of contents easy to use so that you can find the information you need fast.


* Detailed sub-steps expand on repair procedure information


* Numbered instructions guide you through every repair procedure step by step.


* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.


* Notes, cautions and warnings throughout each chapter pinpoint critical information.


* Bold figure number help you quickly match illustrations with instructions.


* Detailed illustrations, drawings and photos guide you through every procedure.


* Enlarged inset helps you identify and examine parts in detail.


Total Pages: 2,145


File Format: PDF (bookmarked, Searchable, Printable, high quality)


Language: English


Table of Contents


Air Inlet And Exhaust System


Basic Engine


Cooling System


Electrical And Starting System


Engine Arrangement


Frame And Body


Fuel System


Hydraulic System


Implements


Lubrication System


Machine Arrangement


Operator Station


Power Train


Service Equipment And Supplies


Torque Specifications


Undercarriage


Work Tools


Schematics


216B3, 226B3, 236B3, 242B3, 247B3, 252B3, 257B3, and 259B3 Compact Track Loader, Skid Steer Loader, Multi-terrain Loader Hydraulic System, 326-5540-04 (For Serial Numbers JXM2283-UP, MWD3011-UP, A9H1730-UP, SRS1330-UP, TSL946-UP, TNK1162-UP, B7H1036-UP, YYZ2038-UP)216B3, 226B3, 236B3, 242B3 and 252B3 Skid Steer Loader 247B3 and 257B3 Multi-Terrain Loader Electrical System 259B3 Compact Track Loader, Cab 326-6377-01, Chassis and Engine Wiring 326-6377-01 (For Serial Numbers MWD2399-UP, A9H1480-UP, PWK1-UP, TNK992-UP, JXM1961-UP, SRS1066-UP, B7H894-UP, TSL852-UP, YYZ1543-UP)


216B3, 226B3, 236B3, 242B3, and 252B3 Skid Steer Loader, 247B3 and 257B3 Multi-Terrain Loader, and 259B3 Compact Track Loader Electrical System, 326-6377 (For Serial Numbers MWD1-2398, A9H1-1479, TNK1-991, JXM1-1960, SRS1-1065, B7H1-893, TSL1-851 and YYZ1-1542) (Interactive)


216B3, 226B3, 236B3, 242B3, 247B3, 252B3, 257B3, and 259B3 Skid Steer Loader, Multi-terrain Loader, and Compact Track Loader Hydraulic System (For Serial Numbers JXM1-1960, MWD1-2398, A9H1-1479, SRS1-1065, TSL1-851, TNK1-991, B7H1-893, YYZ1-1542) 326-5540-01


216B3, 226B3, 236B3, 242B3, 247B3, 252B3, 257B3, and 259B3 Skid Steer Loader, Multi-terrain Loader, and Compact Track Loader Hydraulic System (For Serial Numbers JXM1961-2282, MWD2399-3010, A9H1480-1729, SRS1066-1329, TSL852-945, TNK992-161, B7H894-1035, YYZ1543-2037) 326-5540-02


FILE LIST:


KENR9408 - Schematic (216B3, 226B3, 236B3, 242B3, 247B3, 252B3, 257B3, 259B3 Skid Steer Loader, Multi-terrain Loader Hydraulic System & Compact Track Loader Hydraulic System)


collage.pdf


main.pdf


UENR0248 - Disassembly & Assembly (259B3 Compact Track Loader, 247B3 and 257B3 Multi Terrain Loaders & 216B3, 226B3, 236B3, 242B3 and 252B3 Skid Steer Loaders Engine Supplement)


Air Cleaner - Remove and Install.pdf


Alternator - Remove and Install.pdf


Battery and Battery Cable - Separate and Connect.pdf


Cab - Tilt.pdf


Electric Starting Motor - Remove and Install.pdf


Engine Enclosure - Remove and Install.pdf


Engine - Install .pdf


Engine - Remove .pdf


Fuel Priming Pump and Primary Filter (Water Separator) - Remove and Install.pdf


Gear Motor (Fan) - Assemble.pdf


Gear Motor (Fan) - Disassemble.pdf


Gear Motor (Fan) - Install.pdf


Gear Motor (Fan) - Remove.pdf


Muffler - Remove and Install.pdf


Pump Mounting - Remove and Install.pdf


Radiator and Hydraulic Oil Cooler - Install.pdf


Radiator and Hydraulic Oil Cooler - Remove.pdf


System Pressure - Release - Hydraulic.pdf


Turbocharger - Remove and Install.pdf


Water Pump - Remove and Install.pdf


Water Temperature Regulator - Remove and Install.pdf


UENR0249 - Specifications (259B3 Compact Track Loader, 247B3 and 257B Series 3 Multi Terrain Loaders & 216B Series 3, 226B3, 236B3, 242B Series 3 and 252B Series 3 Skid Steer Loaders)


Axle - Front.pdf


Axle.pdf


Axle - Rear.pdf


Bogie Wheel.pdf


Control Manifold and Solenoid (Parking Brake and 2-Speed).pdf


Control Manifold and Solenoid (Parking Brake).pdf


Control Manifold and Solenoid (Work Tool Positioner).pdf


Control Manifold (High Flow).pdf


Control Manifold (Quick Coupler).pdf


Control Valve (Work Tool).pdf


Coupler Cylinder.pdf


Engine Enclosure.pdf


Front Idler .pdf


Gas Spring Group (Cab).pdf


Gear Motor (Fan, Demand).pdf


Gear Motor (Fan).pdf


Gear Pump.pdf


Hydraulic Accumulator (Pilot Oil).pdf


Hydraulic Oil Filter.pdf


Hydraulic Tank.pdf


Idler Wheel.pdf


Lift Arm Cylinder and Mounting.pdf


Lift Cylinder .pdf


Lift Cylinder.pdf


Machine Frame and Mounting.pdf


Motor Mounting (Hydrostatic).pdf


Pilot Operated Hydraulic Control - Hydrostatic.pdf


Pilot Operated Hydraulic Control.pdf


Piston Motor (Hydrostatic).pdf


Piston Pump (Hydrostatic).pdf


Pump Mounting (Hydrostatic).pdf


Quick Coupler.pdf


Radiator and Hydraulic Oil Cooler (Fan).pdf


Radiator and Hydraulic Oil Cooler.pdf


Radiator and Oil Cooler Mounting.pdf


Return Manifold.pdf


ROPS Mounting .pdf


Sprocket.pdf


Tandem Drive.pdf


Tilt Cylinder - Left Hand.pdf


Tilt Cylinder - Right Hand.pdf


Tire and Rim.pdf


Track Adjuster and Recoil.pdf


Track Drive - Left Hand.pdf


Track Drive - Right Hand.pdf


Track Idler.pdf


Track Roller Frame Mounting.pdf


Track Roller .pdf


Track Tensioner.pdf


Undercarriage - Left Hand.pdf


Undercarriage - Right Hand.pdf


UENR0250 - Systems Operation (259B3 Compact Track Loader, 247B3 and 257B3 Multi Terrain Loaders & 216B3, 226B3, 236B3, 242B3 and 252B3 Skid Steer Loaders Machine Systems)


Control Manifold and Solenoid (Work Tool Positioner) - If Equipped.pdf


Control Valve (Work Tool).pdf


Gear Pump.pdf


General Information.pdf


Governor Control.pdf


Hydrostatic System.pdf


Piston Motor (Hydrostatic).pdf


Piston Pump (Hydrostatic).pdf


Tandem Drive and Axle.pdf


Undercarriage.pdf


Work Tool Hydraulic System.pdf


UENR0250 - Testing & Adjusting (259B3 Compact Track Loader, 247B3 and 257B3 Multi Terrain Loaders & 216B3, 226B3, 236B3, 242B3 and 252B3 Skid Steer Loaders Machine Systems)


Accumulator (Pilot) - Test and Charge.pdf


Control Manifold and Solenoid (Work Tool Positioner) - If Equipped.pdf


Hydraulic Oil Contamination - Test.pdf


Hydraulic System Troubleshooting.pdf


Hydrostatic System - Flush and Fill.pdf


Hydrostatic System - Test and Adjust.pdf


Hydrostatic System Troubleshooting.pdf


Line Relief Valve - Test and Adjust.pdf


Machine Preparation.pdf


Main Relief Valve - Test and Adjust.pdf


Operational Checks.pdf


Pilot System Pressure - Test.pdf


Pump Flow - Test.pdf


System Pressure - Release.pdf


Visual Inspection.pdf


Worksheets - Troubleshoot.pdf


UENR0251 - Disassembly & Assembly (259B3 Compact Track Loader, 247B3 and 257B3 Multi Terrain Loaders & 216B3, 226B3, 236B3, 242B3 and 252B3 Skid Steer Loaders Power Train)


Axle - Assemble - Heavy Duty.pdf


Axle - Assemble.pdf


Axle - Disassemble - Heavy Duty.pdf


Axle - Disassemble.pdf


Axle (Front) - Remove and Install.pdf


Axle - Install.pdf


Axle (Rear) - Remove and Install.pdf


Axle - Remove .pdf


Bogie Axle - Assemble.pdf


Bogie Axle - Disassemble.pdf


Bogie Axle - Install.pdf


Bogie Axle - Remove.pdf


Bogie Wheel - Install.pdf


Bogie Wheel - Remove.pdf


Chain (Drive) - Install.pdf


Chain (Drive) - Remove.pdf


Chain (Drive) Tension - Adjust.pdf


Control Manifold and Solenoid (Parking Brake) - Remove and Install.pdf


Heavy Duty Dual Face Seal - Install.pdf


Idler - Assemble - Front.pdf


Idler - Assemble - Rear.pdf


Idler Axle - Assemble.pdf


Idler Axle - Disassemble.pdf


Idler Axle - Install.pdf


Idler Axle - Remove.pdf


Idler - Disassemble - Front.pdf


Idler - Disassemble - Rear.pdf


Idler - Install - Front.pdf


Idler - Install - Rear.pdf


Idler - Remove - Front.pdf


Idler - Remove - Rear.pdf


Idler Wheel - Remove and Install.pdf


Piston Motor (Hydrostatic) - Assemble - CTL.pdf


Piston Motor (Hydrostatic) - Assemble - Final Drive Bench Method.pdf


Piston Motor (Hydrostatic) - Assemble.pdf


Piston Motor (Hydrostatic) - Assemble - Two Speed.pdf


Piston Motor (Hydrostatic) - Disassemble - CTL.pdf


Piston Motor (Hydrostatic) - Disassemble - Final Drive Bench Method.pdf


Piston Motor (Hydrostatic) - Disassemble.pdf


Piston Motor (Hydrostatic) - Disassemble - Two Speed.pdf


Piston Motor (Hydrostatic) - Install.pdf


Piston Motor (Hydrostatic) - Remove.pdf


Piston Pump (Hydrostatic) - Assemble.pdf


Piston Pump (Hydrostatic) - Disassemble.pdf


Piston Pump (Hydrostatic) - Install.pdf


Piston Pump (Hydrostatic) - Remove.pdf


Recoil Spring and Track Adjuster - Install.pdf


Recoil Spring and Track Adjuster - Remove.pdf


Recoil Spring - Assemble.pdf


Recoil Spring - Disassemble.pdf


Solenoid Valve and Mounting (Parking Brake) - Remove and Install - Two Speed.pdf


Sprocket - Remove and Install.pdf


System Pressure - Release - Hydraulic.pdf


Tire and Rim - Remove and Install.pdf


Track - Detension and Tension.pdf


Track Drive - Assemble.pdf


Track Drive - Disassemble.pdf


Track Drive - Install.pdf


Track Drive - Remove.pdf


Track - Remove and Install.pdf


Track Roller - Remove and Install.pdf


Track (Rubber) - Detension and Tension.pdf


Track (Rubber) - Remove and Install.pdf


Track Tensioner - Remove and Install.pdf


Undercarriage - Install.pdf


Undercarriage - Remove and Install.pdf


Undercarriage - Remove.pdf


UENR0252 - Disassembly & Assembly (259B3 Compact Track Loader, 247B3 and 257B3 Multi Terrain Loaders & 216B3, 226B3, 236B3, 242B3 and 252B3 Skid Steer Loaders Machine Systems)


Accumulator - Remove and Install.pdf


Air Conditioner and Heater - Assemble.pdf


Air Conditioner and Heater - Disassemble.pdf


Air Conditioner and Heater - Install.pdf


Air Conditioner and Heater - Remove.pdf


Cab - Install.pdf


Cab - Remove.pdf


Cab - Tilt.pdf


Control Valve (Work Tool) - Assemble.pdf


Control Valve (Work Tool) - Disassemble.pdf


Control Valve (Work Tool) - Install.pdf


Control Valve (Work Tool) - Remove.pdf


Coupler Cylinder - Remove and Install.pdf


Diverter Valve - Remove and Install.pdf


Gas Spring - Remove and Install - Extended Reach.pdf


Gear Motor - Assemble.pdf


Gear Motor - Disassemble.pdf


Gear Motor - Install.pdf


Gear Motor - Remove.pdf


Gear Pump - Assemble - High Flow.pdf


Gear Pump - Assemble.pdf


Gear Pump - Disassemble - High Flow.pdf


Gear Pump (Implement and Charge) - Assemble.pdf


Gear Pump (Implement and Charge) - Disassemble.pdf


Gear Pump - Install.pdf


Gear Pump - Remove.pdf


Hydraulic Tank - Install.pdf


Hydraulic Tank - Remove.pdf


Lift Arms - Install - Extended Reach Machines.pdf


Lift Arms - Install - Radial Arc Machines.pdf


Lift Arms - Remove - Extended Reach Machines.pdf


Lift Arms - Remove - Radial Arc Machines.pdf


Lift Cylinder - Remove and Install - Extended Reach Machines.pdf


Lift Cylinder - Remove and Install - Radial Arc Machines.pdf


Pilot Operated Hydraulic Control - Assemble.pdf


Pilot Operated Hydraulic Control - Disassemble.pdf


Pilot Operated Hydraulic Control - Install.pdf


Pilot Operated Hydraulic Control - Remove.pdf


Quick Coupler - Remove and Install.pdf


Refrigerant Accumulator - Remove and Install.pdf


Refrigerant Compressor and Support Housing - Remove and Install.pdf


Refrigerant Compressor - Remove and Install.pdf


Refrigerant Condenser - Remove and Install.pdf


Seat - Remove and Install.pdf


Solenoid Valve and Mounting (Coupler) - Remove and Install.pdf


Solenoid Valve (Compressor Motor) - Remove and Install.pdf


System Pressure - Release - Hydraulic.pdf


Tilt Cylinder - Remove and Install.pdf


Window Wiper Motor - Remove and Install.pdf


UENR0254 - Schematic (216B3, 226B3, 236B3, 242B3, 247B3, 252B3 Skid Steer Loader & 257B3 Multi-Terrain Loader 259B3 Compact Track Loader Electrical System)


collage.pdf


main.pdf


UENR0255 - Systems Operation (259B3 Compact Track Loader, 247B3 and 257B3 Multi Terrain Loaders and 216B3, 226B3, 236B3, 242B3 and 252B3 Skid Steer Loaders Machine Electronic Control System)


Electrical Input Components.pdf


Electrical Output Components.pdf


Electronic Control Module.pdf


Features.pdf


General Information.pdf


Location of Electrical Components.pdf


UENR0255 - Testing & Adjusting (259B3 Compact Track Loader, 247B3 and 257B3 Multi Terrain Loaders and 216B3, 226B3, 236B3, 242B3 and 252B3 Skid Steer Loaders Machine Electronic Control System)


Calibration.pdf


Electrical Connector - Inspect.pdf


Electronic Control Module (ECM) - Flash Program.pdf


Electronic Control Module (ECM) - Replace.pdf


System Schematic.pdf


Wiring Harness (Open Circuit) - Test.pdf


Wiring Harness (Short Circuit) - Test.pdf


UENR0255 - Troubleshooting (259B3 Compact Track Loader, 247B3 and 257B3 Multi Terrain Loaders and 216B3, 226B3, 236B3, 242B3 and 252B3 Skid Steer Loaders Machine Electronic Control System)


Connector Locations.pdf


Diagnostic Capabilities.pdf


Diagnostic Code List.pdf


Emerging Symptom Information.pdf


General Information.pdf


Indicator Lamp Does Not Illuminate During the Power Up Self Test.pdf


Indicator Lamp Is On Continuously.pdf


...


MID 039 - CID 2473 - FMI 04.pdf


Power Supply Circuit of Electronic Control Module.pdf


Service Tools.pdf


Starting System.pdf


Switch Circuits.pdf


Symptom Troubleshooting.pdf


Using Caterpillar Electronic Technician to Determine Diagnostic Codes.pdf


UENR0256 - Disassembly & Assembly (216B3 and 226B3 Skid Steer Loaders and 247B3 Multi Terrain Loader Engine Supplement)


Air Cleaner - Remove and Install.pdf


Alternator - Remove and Install.pdf


Battery and Battery Cable - Separate and Connect.pdf

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