Volvo EC20 XTV Compact Excavator Parts Manual PDF L3E2-63ES L3E2-63ESA L3E-W263ESA - MVLVCONEC20XTVPC.zip

A complete catalog of replacement parts for the Volvo EC20 XTV Compact Excavator.

Volvo EC20 XTV Compact Excavator Parts Manual.pdf

PRODUCT DETAILS:

Total Pages: 416 pages

File Format: PDF (Internal Links, Bookmarked, Table of Contents, Searchable, Printable, high quality)

Language: English

TABLE OF CONTENTS

0 - Foreword................2

0 - GENERAL................3

03 - SPECIFICATIONS................4

Product identification plate................5

2 - ENGINE WITH MOUNTING AND EQUIPMENT................6

21 - ENGINE................7

Equipped engine L003E2-63ESA................8

Equipped engine (us) L3E-W263ESA................10

Engine gasket kit................12

Cylinder head................13

Cylinder block................15

Flywheel housing................17

Pistons L3E2-63ES;ENG - 65214................18

Pistons L3E2-63ESA;ENG 65215 -................20

Pistons (us) L3E-W263ESA................22

Timing gears................24

Timing gear casing L3E2-63ES;ENG - 65214................26

Timing gear casing L3E2-63ESA;ENG 65215 -................28

Timing gear casing (us) L3E-W263ESA................30

Camshaft................32

Connecting rods L3E2-63ES;ENG - 65214................34

Connecting rods L3E2-63ESA;ENG 65215 -................36

Connecting rods (us) L3E-W263ESA................38

Lubrication oil sump L3E2-63ES;ENG - 65214................40

Lubrication oil sump L3E2-63ESA;ENG 65215 -................42

Lubrication oil sump (us) L3E-W263ESA................44

Engine mounts................46

22 - LUBRICATING SYSTEM................48

Lubricating oil pump................49

Oil filter................50

23 - FUEL SYSTEM................51

Fuel pump-................52

Fuel pump................54

Fuel filter................55

Sediment bowl................56

Gas-oil tank-26................58

Gas-oil tank................60

Fuel circuit L3E2-63ES;ENG - 65214................62

Fuel circuit L3E2-63ESA;ENG 65215 -................63

Fuel circuit-19................64

Fuel circuit................65

Fuel circuit injection pump-43................66

Fuel circuit injection pump................68

Injection pump................70

Injector................72

Engine injection pump control L3E2-63ES;ENG - 65214................74

Engine injection pump control L3E2-63ESA;ENG 65215 -................76

25 - INLET & EXHAUST SYSTEM................78

Exhaust manifold................79

Intake manifold................80

Muffler................82

Muffler with catalytic exhaust................84

Intake _ air filter................85

Air filter................87

Preheating coil................89

26 - COOLING SYSTEM................91

Radiator ( water )................92

Expansion tank................94

Cooling circuit................96

Radiator installation-................98

Radiator installation................100

Water pump................102

Thermostat................104

27 - ENGINE CONTROL................106

Engine stop electromagnet................107

Engine acceleration control................109

3 - ELECTRICAL; WARNING; INFORMATION; INSTRUMENTS................111

31 - BATTERY................112

Battery................113

32 - ALTERNATOR; CHARGE REGULATOR................115

Alternator installation L3E2-63ES;ENG - 65214................116

Alternator installation L3E2-63ESA;ENG 65215 -................118

Alternator L3E2-63ES;ENG - 65214;12V-40A................119

Alternator L3E2-63ESA;ENG 65215 -;12V-40A................121

33 - STARTING SYSTEM................123

Starter motor installation................124

Starter motor 12V-1;6KW................125

Coded keypad ( anti-start )-51................126

Coded keypad ( anti-start )................127

Electrical system _ coded keypad................128

35 - LIGHTING................129

Front headlight on canopy................130

Front headlight on cab CAB 45_96_001 - CAB 17_99_024................132

Front headlight on cab CAB 20_01_001 -................134

Rear headlight................136

Work light on boom................137

36 - OTHER ELECTRICAL EQUIPMENT................139

Horn................140

Flashing light................142

Cleaning system CAB 45_96_001 - CAB 17_99_024................143

Cleaning system CAB 20_01_001 -................145

Oil pressure switch................147

Clogging indicator................149

Thermal switch................150

Operator's station instrument panel ( right )-34................151

Operator's station instrument panel ( right )-14................152

Operator's station instrument panel ( left )-54................153

Operator's station instrument panel ( left )-34................155

Inspection light socket................157

37 - CABLE; FUSE; RELAY................159

Electrical system ( front )................160

Electrical system _ cab CAB 45_96_001 - CAB 17_99_024................161

Electrical system _ cab CAB 20_01_001 -................162

Electrical system ( rear )................164

Electrical system _ battery................166

Electrical equipment _ without Puma................167

Battery cut-out................169

39 - MISCELLANEOUS................170

Radio kit CAB 45_96_001 - CAB 17_99_024................171

Radio kit CAB 20_01_001 -................172

4 - POWER TRANSMISSION................173

41 - CLUTCH; TORQUE CONVERTER................174

Engine coupling _ hydraulic pump................175

44 - HYDROSTATIC DRIVE................176

Travelling gear motor assy _ without brake................177

Hydraulic travelling motor................179

Slewing gear motor installation................180

Slewing gear motor................181

Swivel joint equipment................182

Swivel joint equipment _ variable track................183

Swivel joint-59................184

Swivel joint................186

Swivel joint _ variable track................187

49 - MISCELLANEOUS................188

Slewing ring................189

Lubrication-................191

7 - FRAME; SPRINGS; DAMPING; AXLE SUSPENSION; WHEEL_TRACK UNIT................193

71 - FRAME................194

Counterweight................195

Lower frame................197

Lower frame _ variable track................198

Variable track cylinder-14................200

Variable track cylinder................201

Platform................203

77 - WHEELS; TRACKS; TYRE; HUB; DRUM................205

Track tensioning ( steel tracks )................206

Track tensioning ( rubber tracks )................207

Travelling gear motor assy _ sprocket................208

Steel tracks................209

Rubber tracks................210

Lower roller ( steel and rubber tracks )................211

Rubber track kit................212

Steel track kit................213

8 - MACHINERY HOUSE; CAB; EXTERIOR TRIM PARTS ANYWHERE................214

81 - CAB; NAKED; CANOPY................215

Equipped cabin................216

Cab framework _ roof CAB 45_96_001 - CAB 17_99_024................218

Cab framework CAB 15_99_001 - CAB 17_99_024................220

Cab framework CAB 20_01_001 -................222

Cab sliding window ( front ) CAB 45_96_001 - CAB 17_99_024................224

Cab sliding window ( front ) CAB 20_01_001 -................226

Canopy................228

Wind protector................230

82 - ENGINE HOOD; MUDGUARD; FOOT STEP................231

Engine coverage................232

83 - DOORS; HATCH; COVER PLATE; (all)................234

Cab door CAB 45_96_001 - CAB 17_99_024................235

Cab door CAB 20_01_001 -................237

84 - TRIM PART; OUTSIDE; GLASS; SEALING MOULDING................239

Cab glass CAB 45_96_001 - CAB 17_99_024................240

Cab glass CAB 20_01_001 -................241

Cab windshield CAB 45_96_001 - CAB 17_99_024................242

Cab windshield CAB 20_01_001 -................244

Cab sliding window ( right ) CAB 45_96_001 - CAB 17_99_024................246

Cab sliding window ( right ) CAB 20_01_001 -................248

85 - CAB INTERIOR; UPHOLSTERY................249

Cab accessories CAB 45_96_001 - CAB 17_99_024................250

Cab accessories CAB 20_01_001 -................252

Suspended seat................254

Operator's station plating _ cab-57................256

Operator's station plating _ cab................258

Operator's station plating _ canopy-21................260

Operator's station plating _ canopy................262

86 - PROTECTIVE EQUIPMENT................264

Rear bumper................265

87 - AIR CONDITIONING UNIT................266

Cab heating CAB 45_96_001 - CAB 17_99_024................267

Cab heating CAB 20_01_001 -................269

88 - INTERIOR EQUIPMENT................271

Operator's station instrument panel ( right )-28................272

Operator's station instrument panel ( right )................274

Operator's station instrument panel ( left )-52................276

Operator's station instrument panel ( left )................278

Cab console CAB 45_96_001 - CAB 17_99_024................280

Cab console CAB 20_01_001 -................282

Safety belt................284

89 - MISCELLANEOUS................285

Tools................286

Glue Kit for cab................287

Transfer cab EEC................288

Transfer cab (us) NAFTA................290

Transfer canopy EEC................291

Transfer canopy (us) NAFTA................293

9 - HYDRAULIC SYSTEM; DIGGING_HANDLING_GRADING EQUIPMENT; MISCELLANEOUS................294

91 - WORKING HYDRAULIC; SERVO HYDRAULICS................295

Hydraulic tank................297

Attachments supply and return circuit................299

Hydr. circuit. ( Oil cooler )................301

Oil cooler-40................303

Oil cooler................304

Hydraulic oil filter................306

Lubrication oil filler and breather................307

Control valve 8 spools................309

Std or Iso equipment control selector switch (us)................311

Hydraulic circuit ( safety valve _ boom )................312

Hydraulic circuit ( safety valve _ dipper arm )................313

Slewing-offset selector switch................315

Selector _ variable track................317

Balancing valve ( slewing )................319

Safety valve ( boom cylinder )................320

Safety valve ( dipper arm cylinder )................321

Control levers travelling _ accessories................323

Control lever dozer blade................325

Hydraulic pump................327

Accumulator _ electrovalve................328

Hydr. circuit ( control's attachment )................329

Hydr. circuit ( control's attachment ) (us)................331

Control lever dipper arm _ slewing ( left )-42................333

Control lever dipper arm _ slewing ( left )................335

Control lever boom _ bucket ( right )-07................336

Control lever boom _ bucket ( right )................338

Hydr. circuit. ( travelling )................339

Hydr. circuit. ( travelling ) variable track................341

Hydr. circuit. ( dozer blade )................343

Hydr. circuit. ( dozer blade ) variable track................344

Hydr. circuit. ( boom slewing _ offset )................346

Hydraulic circuit ( platform )................348

Hydr. circuit.( boom _ dipper arm _ bucket )................350

Hydraulic circuit ( accessories ) 43L_MN ; 11.36US_GPM................352

Kit coupler ( accessories )................354

Hydraulic circuit ( double-acting )................356

Kit coupler ( double acting )................358

Hydr. circuit. ( attachment ) ( grab jaw )................360

Kit coupler ( grab jaw )................362

92 - MECHANICAL EQUIPMENT_ATTACHMENT................364

Tool holder _ mechanical control................365

Bucket-45................366

Bucket................368

Buckets for Quickfit-09................370

Buckets for Quickfit................372

Grading bucket................374

Grading bucket for Quickfit................376

Bulk bag................378

Dozer blade................379

dozer blade _ variable track................381

Dozer blade cylinder S_N16275-S_N16277 ; S_N56777................383

Dozer blade cylinder S_N16274 ; S_N56776................385

Cylinder rod protection-46................387

97 - UNIT; DIGGING................388

Pivot pin................389

Boom offset cylinder S_N16275-S_N16277 ; S_N56777................392

Boom offset cylinder S_N16274 ; S_N56776................394

Lubrication................396

Boom................398

Boom cylinder S_N16275-S_N16277 ; S_N56777................400

Boom cylinder S_N16274 ; S_N56776................402

Cylinder rod protection-27................404

Dipper arm................405

Dipper arm cylinder S_N16275-S_N16277 ; S_N56777................407

Dipper arm cylinder S_N16274 ; S_N56776................409

Cylinder rod protection-21................411

Bucket cylinder S_N16275-S_N16277 ; S_N56777................412

Bucket cylinder S_N16274 ; S_N56776................414

Cylinder rod protection................416

Volvo EC20 XTV Compact Excavators Parts Manual